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Technical Paper

Study on Brake Disc Dynamics under Asymmetric Thermal Loads

2018-10-05
2018-01-1901
In order to explore the generation mechanism of hot-spots on the automotive brake disc, disc tests under non-frictional thermal loads are carried out on the brake dynamometer test bench. In the tests, the oxy-acetylene flame is used as the heat source, and the distribution characteristics of the disc temperature and displacement are measured and analyzed. To confirm the mechanism of the disc deformation, a disc thermal buckling model using finite element method is established, and the key factors for the disc thermal buckling under thermal loads are further analyzed. It is found that the temperature circumferential gradient is small but the temperature radial gradient is large. The disc presents waviness deformation mode with 5th order in circumferential direction, which is the first thermal buckling mode of the disc. A method using spatial frequency spectrum has been proposed to find the critical time and load of thermal buckling.
Technical Paper

Camera-Radar Data Fusion for Target Detection via Kalman Filter and Bayesian Estimation

2018-08-07
2018-01-1608
Target detection is essential to the advanced driving assistance system (ADAS) and automatic driving. And the data fusion of millimeter wave radar and camera could provide more accurate and complete information of targets and enhance the environmental perception performance. In this paper, a method of vehicle and pedestrian detection based on the data fusion of millimeter wave radar and camera is proposed to improve the target distance estimation accuracy. The first step is the targets data acquisition. A deep learning model called Single Shot MultiBox Detector (SSD) is utilized for targets detection in consecutive video frames captured by camera and further optimized for high real-time performance and accuracy. Secondly, the coordinate system of camera and radar are unified by coordinate transformation matrix. Then, the parallel Kalman filter is used to track the targets detected by radar and camera respectively.
Technical Paper

Precise Steering Angle Control of Lane Change Assist System

2017-09-23
2017-01-2002
After obtaining the optimal trajectory through the lane change decision and trajectory planning, the last key technology for the automatic lane change assist system is to carry out the precise and rapid steering actuation according to the front wheel angle demand. Therefore, an automatic lane change system model including a BLDCM (brushless DC motor) model, a steering system model and a vehicle dynamics model is first established in this paper. Electromagnetic characteristics of the motor, the moment of the inertia and viscous friction etc. are considered in these models. Then, a SMC (Sliding Mode Control) algorithm for the steering system is designed to follow the steering angle input. The control torque of the steering motor is obtained through the system model according to steering angle demand. After that, the control current is calculated considering of electromagnetic characteristics of the BLDCM. Debugging and optimization of the control algorithm are done through simulations.
Technical Paper

The Trajectory Planning of the Lane Change Assist Based on the Model Predictive Control with Multi-Objective

2017-09-23
2017-01-2004
The automatic lane change assist system is an intelligent driving assistance technology oriented to traffic safety, which requires trajectory planning of the lane change maneuver based on the lane change decision. A typical scene of lane change for overtaking is selected, where the front vehicle in the same lane and the rear vehicle in the left lane are deemed to be potential dangerous vehicles through the lane change. Lane change trajectory equation is first established according to the general law of steering wheel angle through lane changes. Based on the relative position, velocity and acceleration information of the dangerous vehicles and the lane change vehicle, motions of these surrounding dangerous vehicles are predicted. At the same time, a multi-objective optimization function is established based on the relative longitudinal safety boundary. The objectives are the minimum safety distance, the lane change time and the front wheel angle.
Technical Paper

Control Optimization of a Compound Power-Split Hybrid Transmission for Electric Drive

2015-04-14
2015-01-1214
A novel compound power-split hybrid transmission based on a modified Ravigneaux gear set is presented. The equivalent lever diagrams are used to investigate the electric operating modes for the hybrid powertrain, and then its dynamic and kinematic characteristics as well as efficiency characteristics are described in equations. A brake clutch mounted on the carrier shaft is proposed to enhance the electric driving efficiency for the hybrid transmission. Three types of electric operating mode are analyzed by the simplified combined lever diagrams and the system efficiency and torque characteristics for these electric operating modes are compared. A major influence on output torque of the hybrid transmission derived from the torque capability of motors and brake clutch is depicted.
Journal Article

Analytical Solutions of Resilience Based on Tri-Parameters Constitutive Model under Different Cold-Forming Cases

2014-04-01
2014-01-0374
Ti-alloy sheet is a high-modulus elastic-plastic material, about which the resilience in the cold-forming process is quite difficult to control. As a matter of fact, the procedure of cold-forming is composed of many cases such as tensile case and bending case. An expression of ultimate radius for bending-curvature is obtained based on tri-parameters elastic-plastic constitutive model. By classifying the cold-forming process, some typical cases of cold-forming are presented in this paper, and analytical solutions with a high precision of resilience for high-modulus elastic-plastic material such as Ti-alloy sheet under the different typical cases are obtained in this paper. The accurate analytical solutions of resilience for high-modulus elastic-plastic material presented in this paper will contribute to cold-forming process both in the mould-designing and optimizing of cold-forming procedure.
Journal Article

Torque Vectoring Control for Distributed Drive Electric Vehicle Based on State Variable Feedback

2014-04-01
2014-01-0155
Torque Vectoring Control for distributed drive electric vehicle is studied. A handling improvement algorithm for normal cornering maneuvers is proposed based on state variable feedback control: Yaw rate feedback together with steer angle feedforward is employed to improve transient response and steady gain of the yaw rate, respectively. According to the feedback coefficient's influence on the transient response, an optimization function is proposed to obtain optimum feedback coefficients under different speeds. After maximum feedforward coefficients under different speeds are obtained from the constraint of the motor exterior characteristic, final feedforward coefficients are calculated according to an optimal steering characteristic. A torque distribution algorithm is presented to help the driver to speed up during the direct yaw moment control.
Technical Paper

Study on Statistical Analysis of Uncertainty of Disc Brake Squeal

2014-04-01
2014-01-0030
Brake squeal shows a significant uncertainty characteristic. In this paper, a series of bench tests were carried out to study the uncertainty of brake squeal on a multi-function brake inertia dynamometer test bench. Then based on time-frequency analysis results, a creative squeal confirmation and determination method was presented, which can show the squeal variations in the domains of time, frequency and amplitude together. An uncertainty analysis method was also established, in which the statistical parameters of squeal frequency and sound pressure level (SPL), and probability density evaluation of frequency based on Quantile-Quantile Plot (QQ plot) were given. And a judgment method of the frequency doubling was devised based on numerical multiple and occurrence concurrence, as well as the uncertainty statistical analysis method considering frequency doubling. All the methods established were applied to the uncertainty analysis of brake squeal.
Technical Paper

Constitutive Model of Ti40 Alloy Sheet Based on DIC Measurement

2013-04-08
2013-01-1427
Based on the experimental data of true stress-strain measured by DIC (Digital Image Correlation) combined with the data from a tensile test machine, the methodology for establishing a constitutive model for Ti40 alloy sheet is presented in this paper. The procedure is demonstrated by building the constitutive relationship for Ti40 alloy sheet. As the verification of the constitutive relationship, a force-displacement diagram is simulated by FEA (Finite Element Analysis). A comparison of force-displacement diagram obtained separately by FEA and the tensile test machine is made and the result shows that the method for establishing the constitutive relationship for Ti40 alloy sheet presented in this paper are reliable and considerately accurate.
Technical Paper

Research of Eliminating Method of Undesired Shifting for Vehicle with Dual Clutch Transmission

2013-04-08
2013-01-0485
The undesired shifting phenomenon(USP) occurs easily under the braking or climbing conditions etc., and its impact is the discomfort to the passengers or cause of vehicle's state contrary to the driver's intention, meanwhile, the wear of the clutch and synchronizer is increased, so their lifetime are greatly shortened. To the vehicle with dual clutch transmission (DCT), undesired shifting phenomenon will lead to frequent and unnecessary actuation of synchronizer for the use of pre-engagement synchronizer in the shifting control; therefore, its occurrence should be eliminated as far as possible. In this paper, the process of the undesired shifting of the vehicle with DCT is elaborated, then the generating cause of USP is described based on directed graph.
Book

Road Vehicle Dynamics and Problems and Solutions: Set

2010-04-28
This set combines the book Road Vehicle Dynamics with its corresponding workbook companion, Road Vehicle Dynamics: Problems and Solutions. Road Vehicle Dynamics provides a detailed overview of the dynamics of road vehicle systems, giving readers an understanding of how physical laws, human factor considerations, and design choices affect ride, handling, braking, acceleration, and vehicle safety. Chapters cover analysis of dynamic systems, tire dynamics, ride dynamics, vehicle rollover analysis, handling dynamics, braking, acceleration, total vehicle dynamics, and accident reconstruction. The workbook will enable students and professionals from a variety of disciplines to engage in problem-solving exercises based on the material covered in each chapter of that book. It presents systematic rules of analysis that students can follow in a step-by-step manner to understand the efficiencies or shortcomings of various techniques.
Book

Road Vehicle Dynamics Problems and Solutions

2010-04-13
This workbook, a companion to the book Road Vehicle Dynamics, will enable students and professionals from a variety of disciplines to engage in problem-solving exercises based on the material covered in each chapter of that book. Emphasizing application more than theory, the workbook presents systematic rules of analysis that students can follow in a step-by-step manner to understand the efficiencies or shortcomings of various techniques. Readers will gain a greater understanding of the factors influencing ride, handling, braking, acceleration, and vehicle safety.
Technical Paper

Damage Identification of Rear Axle Under Experimental Condition from Curvature Mode Change

2010-04-12
2010-01-0930
In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.
Technical Paper

Theoretical Modeling and FEM Analysis of the Thermo-mechanical Dynamics of Ventilated Disc Brakes

2010-04-12
2010-01-0075
Prediction and analysis of the thermo-mechanical coupling behavior in friction braking system is very important for the design and application of vehicle brakes, such as brake judder, brake squeal, brake wear, brake cracks, brake fade. This paper aims to establish a macro-structural model of the thermo-mechanical dynamics of the ventilated disc brake with asymmetrical outer and inner disc thickness, taking into account the friction-velocity curve of the disc pad couple acquired by testing. On the basis of finite elements analysis of the model, the predictions of the thermo-mechanical responses of the brake disc are presented, including disc transient temperature field and normal stress in radial, circular and axial directions, disc lateral deformation and disc thickness variation. Numerical predictions of the disc surface temperature and later distortion are compared with experimental measurements obtained by thermocouples and non-contact displacement sensors.
Technical Paper

Nonlinear Estimation of Vehicle Sideslip Angle Based on Adaptive Extended Kalman Filter

2010-04-12
2010-01-0117
An adaptive sideslip angle observer based on discrete extended Kalman filter (DEKF) is proposed in this paper and tire-road friction adaptation is also considered. The single track vehicle model with nonlinear tire characteristics is adopted. The tire parameters can be easily obtained through road test data without using special test rig. Afterwards, this model is discretized and the maximum value of tire-road friction is modeled as the third state variable. Through the measurement of vehicle lateral acceleration and yaw rate, the tire-road adhesion coefficient can be timely updated. Simulations with experimental data from road test and driving simulator have confirmed that DEKF has very high accuracy. The convergent speed of DEKF relies on the magnitude of lateral excitation.
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