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Technical Paper

Rapid assessment of power battery states for electric vehicles oriented to after-sales maintenance

2024-04-09
2024-01-2201
With the continuous popularization of electric vehicles (EVs), ensuring the best performance of EVs has become a significant concern, and lithium-ion power batteries are considered as the essential storage and conversion equipment for EVs. Therefore, it is of great significance to quickly evaluate the state of power batteries. This paper investigates a fast state estimation method of power batteries oriented to after-sales and maintenance. Based on the battery equivalent circuit model and heuristics optimization algorithm, the battery model parameters, including the internal ohmic and polarization resistance, can be identified using only 30 minutes of charging or discharging process data without full charge or discharge. At the same time, the proposed method can directly estimate the state of charge (SOC) and maximum available capacity of the battery without knowing initial SOC information.
Technical Paper

Uniformity Identification and Sensitivity Analysis of Water Content of Each PEM Fuel Cell Based on New Online High Frequency Resistance Measurement Technique

2024-04-09
2024-01-2189
Water content estimation is a key problem for studying the PEM fuel cell. When several hundred fuel cells are connected in serial and their active surface area is enlarged for sufficient power, the difference between cells becomes significant with respect to voltage and water content. The voltage of each cell is measurable by the cell voltage monitor (CVM) while it is difficult to estimate water content of the individual. Resistance of the polymer electrolyte membrane is monotonically related to its water content, so that the new online high frequency resistance (HFR) measurement technique is investigated to identify the uniformity of water content between cells and analyze its sensitivity to operating conditions in this paper. Firstly, the accuracy of the proposed technique is experimentally validated to be comparable to that of a commercialized electrochemical impedance spectroscopy (EIS) measurement equipment.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

Temperature Accurate Prediction Method of Electric Drive Transmission Considering Spatio-Temporal Correlation Characteristics under High Speed and Heavy Load Working Conditions

2024-04-09
2024-01-2024
Accurate prediction temperature variation of electric drive transmission (EDT) can effectively monitor its abnormal temperature rise that may occur under high speed and heavy load working conditions, so as to ensure the vehicles’ safe operation. In this paper, combined with real temperature and input/output characteristic data collected from EDT test platform under different working conditions, a spatio-temporal relationship dynamic graph convolution neural network based on least square method (OLS-DRGCN) for temperature prediction is proposed. Firstly, OLS is used to estimate the EDT’s internal temperature based on partial sensor information as the input of OLS-DRGCN. Secondly, the spatial dependence relationship of each temperature node is dynamically learned through node embedding and the dynamic thermal network topology of EDT is constructed. Meanwhile, the timing rule of each temperature node is obtained through the gated recurrent unit.
Technical Paper

Optimization of Cold Start Performance of Diesel Engine Under Low Temperature and High Altitude Environment

2024-04-09
2024-01-2455
The problem of keeping the stable starting performance of diesel engine under high altitude and low temperature conditions has been done a lot of research in the field of diesel engine, but there is a lack of research on extreme conditions such as above 2000 meters above sea level and below 0°C. Aiming at solving the cold start problem of diesel engine in extreme environment, a set of chamber system of cold start environment diesel engine was constructed to simulate environment of 3000m altitude and -20°C. A series of experimental research was conducted on cold start efficiency optimization strategy of a certain type of diesel engine at 3000m altitude and -20°C. In parallel, a diesel engine model was constructed through Chemkin to explore the influence of the three parameters of compression ratio, stroke length, and fuel injection advance angle on the first cold start cycle of diesel engine at 4000m altitude and -20°C.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

CMM: LiDAR-Visual Fusion with Cross-Modality Module for Large-Scale Place Recognition

2023-12-20
2023-01-7039
LiDAR and camera fusion have emerged as a promising approach for improving place recognition in robotics and autonomous vehicles. However, most existing approaches often treat sensors separately, overlooking the potential benefits of correlation between them. In this paper, we propose a Cross- Modality Module (CMM) to leverage the potential correlation of LiDAR and camera features for place recognition. Besides, to fully exploit potential of each modality, we propose a Local-Global Fusion Module to supplement global coarse-grained features with local fine-grained features. The experiment results on public datasets demonstrate that our approach effectively improves the average recall by 2.3%, reaching 98.7%, compared with simply stacking of LiDAR and camera.
Technical Paper

A Novelty Multitarget-Multisensor Tracking Algorithm with Out of Sequence Measurements for Automated Driving System on Highway Condition

2023-12-20
2023-01-7041
Automated driving system is a multi-source sensor data fusion system. However different type sensor has different operating frequencies, different field of view, different detection capabilities and different sensor data transition delay. Aiming at these problems, this paper introduces the processing mechanism of out of sequence measurement data into the multi-target detection and tracking system based on millimeter wave radar and camera. After the comparison of ablation experiments, the longitudinal and lateral tracking performance of the fusion system is improved in different distance ranges.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

Research on the Control Method of Staggered Parallel Boost Structure in Fuel Cell System

2023-10-30
2023-01-7028
Fuel cells’ soft output characteristics and mismatched voltage levels with subordinate electrical devices necessitate the use of DC/DC converters, which are an important part of the power electronic subsystem of the fuel cell system. The staggered parallel Boost topology is commonly employed in fuel cell DC/DC converters. This paper focuses on the control characteristics of the two-phase interleaved parallel Boost topology in the context of a fuel cell system. Specifically, we derive the small-signal model and output-control transfer function of the topology, and design a controller based on frequency characteristic analysis. Our proposed controller uses a cascaded double-ring structure and supports both constant current and constant voltage switching modes. To evaluate the effectiveness of our proposed control strategy, we conduct simulation and prototype testing.
Technical Paper

Research on Cold Start Strategy of Vehicle Multi-Stack Fuel Cell System

2023-10-30
2023-01-7036
To study the cold start of muti-stack fuel cell system (MFCS), a novel thermal management subsystem structure and corresponding cold start strategies are proposed. Firstly, leveraging the distinctive configuration of the MFCS that can be sequentially initiated, we augmented the existing thermal management subsystem with the incorporation of two additional collection valves and two bypass diverter valves, which affords an increased degree of flexibility in the formulation of cold-start strategies. Secondly, we innovatively propose a hierarchical auxiliary heating cold start strategy and an average auxiliary heating cold start tailored for MFCS consisting of power levels of 20 kW, 70 kW, and 120 kW. Furthermore, we have developed a controller to address temperature control challenges during the start-up process.
Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

A Novel Test Platform for Automated Vehicles Considering the Interactive Behavior of Multi-Intelligence Vehicles

2023-04-11
2023-01-0921
With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles;2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.
Technical Paper

The Pendulum Motion Measured Digital Photogrammetry for a Centrifugal Pendulum Vibration Absorber

2023-04-11
2023-01-0124
Centrifugal Pendulum Vibration Absorber (CPVA for short) is used to absorb torsional vibrations caused by the shifting motion of the engine. It is increasingly used in modern powertrains. In the research of the dynamic characteristics of the CPVA, it is necessary to obtain the real motion of the pendulum to compensate the fitting performance of mathematical model. The usual method is to install an angle sensor to measure the movement of the pendulum. On the one hand, the installation of the sensor will affect its movement to a certain extent, so that the measurement results do not match the actual motion. On the other hand, the motion of the pendulum is not only the rotational motion around the rotational axis of the CPVA rotor, but also has translation relative to it. As a result, it is difficult to obtain accurate motion only by the angle sensor. We proposed a non-contact centrifugal pendulum motion measurement method.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

Emission Characteristics of a Light Diesel Engine with PNA under Different Coupling Modes of EHC and Aftertreatment System

2023-04-11
2023-01-0268
With the continuous upgrading of emission regulations, NOx emission limit is becoming more and more strict, especially in the cold start phase. Passive NOx absorber (PNA) can adsorb NOx at a relatively low exhaust temperature, electrically heated catalyst (EHC) has great potential to improve exhaust gas temperature and reduce pollutant emissions of diesel engines at cold start conditions, while experimental research on the combined use of these two kinds of catalysts and the coupling mode of the electrically heated catalyst and the aftertreatment system under the cold start condition are lacking. In this paper, under a certain cold start and medium-high temperature phase, the exhaust gas temperature and emission characteristics of PNA, EHC and aftertreatment system under different coupling modes were studied.
Technical Paper

Analytical Study on the Fuel-Saving Potentials of a Series Hybrid Electric Vehicle

2023-04-11
2023-01-0468
The fuel-saving potential of a series hybrid electric vehicle (SHEV) was investigated in this work based on the future goals and technical roadmaps proposed by China's automobile and internal combustion engine (ICE) industry. The genetic algorithm optimization method and dynamic programming energy management strategy are used to optimize the key component parameters of a typical SHEV SUV to improve the fuel economy of the vehicle. Results showed that the fuel consumption of the vehicle would be 3.24 L / 100km in 2035, which is 37.21% less than 5.16 L / 100km in 2020, following the industries’ roadmaps. The results also indicated that the improvement of the ICE’s thermal efficiency is the main reason for the decrease of the vehicle’s fuel consumption. In addition, the improvement of working points and the reduction of energy losses of the key components also contribute to the improvement of the fuel economy.
Technical Paper

Influence of Roof Sensor System on Aerodynamics and Aero-Noise of Intelligent Vehicle

2023-04-11
2023-01-0841
The roof sensor system is an indispensable part of intelligent vehicles to observe the environment, however, it deteriorates the aerodynamic and noise performance of the vehicle. In this paper, large eddy simulation and the acoustic perturbation equation are combined to simulate the flow and sound fields of the intelligent vehicle. Firstly, test and simulation differences of aerodynamic drag and pressure coefficients on the roof and rear of the intelligent vehicle without roof sensor system are discussed. It is found that the difference in aerodynamic drag coefficient is 5.5%, and the pressure coefficients’ differences at 21 out of 24 measurement points are less than 0.05. On this basis, under the influence of the sensor system, the aerodynamic drag coefficient of the intelligent vehicle is increased by 23.4%.
Technical Paper

Assessing and Characterizing the Effect of Altitude on Fuel Economy, Particle Number and Gaseous Emissions Performance of Gasoline Vehicles under Real Driving

2023-04-11
2023-01-0381
High altitudes have a significant effect on the real driving emissions (RDE) of vehicles due to lower pressure and insufficient oxygen concentration. In addition, type approval tests for light-duty vehicles are usually conducted at altitudes below 1000 m. In order to investigate the influence of high altitude on vehicles fuel economy and emissions, RDE tests procedure had been introduced in the China VI emission regulations. In this study, the effect of altitude on fuel economy and real road emissions of three light-duty gasoline vehicles was investigated. The results indicated that for vehicles fuel economy, fuel consumption (L/100 km) for the tested vehicles decreased while the mean exhaust temperature increased with an increase in altitudes. Compared to near sea level, the fuel consumption (L/100 km) of the tested vehicle was reduced by up to 23.28%.
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