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Journal Article

Color and Height Characteristics of Surrogate Grass for the Evaluation of Vehicle Road Departure Mitigation Systems

2019-04-02
2019-01-1026
In recent years Road Departure Mitigation Systems (RDMS) is introduced to the market for avoiding roadway departure collisions. To support the performance testing of the RDMS, the most commonly seen road edge, grass, is studied in this paper for the development of standard surrogate grass. This paper proposes a method for defining the resembling grass color and height features due to significant variations of grass appearances in different seasons, temperatures and environments. Randomly selected Google Street View images with grass road edges are gathered and analyzed. Image processing techniques are deployed to obtain the grass color distributions. The height of the grass is determined by referencing the gathered images with measured grass heights. The representative colors and heights of grass are derived as the specifications of surrogate grass for the standard evaluation of RDMS.
Technical Paper

Has Electronic Stability Control Reduced Rollover Crashes?

2019-04-02
2019-01-1022
Vehicle rollovers are one of the more severe crash modes in the US - accounting for 32% of all passenger vehicle occupant fatalities annually. One design enhancement to help prevent rollovers is Electronic Stability Control (ESC) which can reduce loss of control and thus has great promise to enhance vehicle safety. The objectives of this research were (1) to estimate the effectiveness of ESC in reducing the number of rollover crashes and (2) to identify cases in which ESC did not prevent the rollover to potentially advance additional ESC development. All passenger vehicles and light trucks and vans that experienced a rollover from 2006 to 2015 in the National Automotive Sampling System Crashworthiness Database System (NASS/CDS) were analyzed. Each rollover was assigned a crash scenario based on the crash type, pre-crash maneuver, and pre-crash events.
Journal Article

Effects of Moving Ground and Rotating Wheels on Aerodynamic Drag of a Two-Box Vehicle

2018-04-03
2018-01-0730
Previous studies and recent practical aerodynamic evaluations have shown that aerodynamic drag of passenger vehicles with “ground simulation” with moving ground and rotating wheels may increase in some cases and decrease in other cases relative to the fixed ground and stationary wheel conditions. Accordingly, the effects of the ground simulation on the aerodynamic drag should be deeply understood for further drag reduction. Although the previous studies demonstrated what is changed by the ground simulation, the reason for the change has not been fully understood. In this article, the effects of wheels and wheel houses attachment and those by the ground simulation with ground movement and wheel rotation on the aerodynamic drag were investigated by quantification of the underfloor flow that plays a crucially important role on the formation of vortical structure around vehicles.
Technical Paper

The Color Specification of Surrogate Roadside Objects for the Performance Evaluation of Roadway Departure Mitigation Systems

2018-04-03
2018-01-0506
Roadway departure mitigation systems for helping to avoid and/or mitigate roadway departure collisions have been introduced by several vehicle manufactures in recent years. To support the development and performance evaluation of the roadway departure mitigation systems, a set of commonly seen roadside surrogate objects need to be developed. These objects include grass, curbs, metal guardrail, concrete divider, and traffic barrel/cones. This paper describes how to determine the representative color of these roadside surrogates. 24,762 locations with Google street view images were selected for the color determination of roadside objects. To mitigate the effect of the brightness to the color determination, the images not in good weather, not in bright daylight and under shade were manually eliminated. Then, the RGB values of the roadside objects in the remaining images were extracted.
Journal Article

Friction Coefficient Variation Mechanism under Wet Condition in Disk Brake (Variation Mechanism Contributing Wet Wear Debris)

2016-09-18
2016-01-1943
This paper deals with friction under wet condition in the disk brake system of automobiles. In our previous study, the variation of friction coefficient μ was observed under wet condition. And it was experimentally found that μ becomes high when wear debris contains little moisture. Based on the result, in this paper, we propose a hypothesis that agglomerates composed of the wet wear debris induce the μ variation as the agglomerates are jammed in the gaps between the friction surfaces of a brake pad and a disk rotor. For supporting the hypothesis, firstly, we measure the friction property of the wet wear debris, and confirm that the capillary force under the pendular state is a factor contributing to the μ variation. After that, we simulate the wear debris behavior with or without the capillary force using the particle-based simulation. We prepare the simulation model for the friction surfaces which contribute to the friction force through the wear debris.
Journal Article

An Application of Shape Optimization to Brake Squeal Phenomena

2015-09-27
2015-01-2658
The present paper describes an application of non-parametric shape optimization to disc brake squeal phenomena. A main problem is defined as complex eigenvalue problem in which the real part of the complex eigenvalue causing the brake squeal is chosen as an objective cost function. The Fre´chet derivative of the objective cost function with respect to the domain variation, named as the shape derivative of the objective cost function, is evaluated using the solution of the main problem and the adjoint problem. A selection criterion of the adoptive mode number in component mode synthesis (CMS), which is used in the main problem, is presented in order to reduce the computational error in complex eigenvalue pairs. A scheme to solve the shape optimization problem is presented using an iterative algorithm based on the H1 gradient method for reshaping. For an application of the optimization method, a numerical example of a practical disc brake model is presented.
Journal Article

A Study on Trigger of Disc Brake Squeal Generation

2015-09-27
2015-01-2682
It is well known that disc brake squeal is often caused by high friction coefficient pad materials. Disc brake squeal is caused by dynamic unstable system under small disturbance of friction force variation. Today, disc brake squeal comes to be simulated by FEA, but it is very difficult to put so many dynamic unstable solutions into stable solutions. Therefore it is very important to make it clear the influence of friction force variation. This paper describes a study on trigger of disc brake squeal generation. First, the development of experimental set-up for disc brake squeal basic research and experimental results are described. Second, the equation of motion in disc brake squeal is derived and the vibration induced by small disturbance are analyzed. Furthermore, kinetic energy increase per 1 cycle in minute vibration are calculated, which represents the influence of friction and wear between disc and pad with caliper.
Journal Article

Thermal Flow Analysis of Hybrid Transaxle Surface Using Newly-Developed Heat Flux Measurement Method

2015-04-14
2015-01-1652
This research developed a new measurement technology for thermal analysis of the heat radiation from a hybrid transaxle case surface to the air and improved the heat radiation performance. This heat flux measurement technology provides the method to measure heat flux without wiring of sensors. The method does not have effects of wiring on the temperature field and the flow field unlike the conventional methods. Therefore, multipoint measurement of heat flux on the case surface was enabled, and the distribution of heat flux was quantified. To measure heat flux, thermal resistances made of plastic plates were attached to the case surface and the infrared thermography was used for the temperature measurement. The preliminary examination was performed to confirm the accuracy of the thermal evaluation through heat flux measurement. The oil in the transaxle was heated and the amount of heat radiation from the case surface was measured.
Technical Paper

Preview Ride Comfort Control for Electric Active Suspension (eActive3)

2014-04-01
2014-01-0057
This paper reports the results of a study into a preview control that uses the displacement of the road surface in front of the vehicle to improve for front and rear actuator responsiveness delays, as well as delays due to calculation, communication, and the like. This study also examined the effect of a preview control using the eActive3 electric active suspension system, which is capable of controlling the roll, pitch, and warp modes of vehicle motion.
Technical Paper

An Experimental Set Up Development for Brake Squeal Basic Research

2013-09-30
2013-01-2032
The vehicle requires high brake performance and mass reduction of disc brake for vehicle fuel economy. Then disc brake will be designed by downsizing of disc and high friction coefficient pad materials. It is well known that disc brake squeal is frequently caused by high friction coefficient pad materials. Disc brake squeal is caused by dynamic unstable system under disturbance of friction force variation. Today, disc brake squeal comes to be simulated by FEA, but it is very difficult to put so many dynamic unstable solutions into stable solutions. Therefore it is very important to make it clear the influence of friction force variation. This paper describes the development of experimental set up for disc brake squeal basic research. First, the equation of motion in low-frequency disc brake squeal around 2 kHz is derived.
Journal Article

Decoupled 3D Moment Control for Vehicle Motion Using In-Wheel Motors

2013-04-08
2013-01-0679
Vehicles equipped with in-wheel motors are being studied and developed as a type of electric vehicle. Since these motors are attached to the suspension, a large vertical suspension reaction force is generated during driving. Based on this mechanism, this paper describes the development of a method for independently controlling roll and pitch as well as yaw using driving force distribution control at each wheel. It also details the theoretical calculation of a method for decoupling the dynamic motions. Finally, it describes the application of these 3D dynamic motion control methods to a test vehicle and the confirmation of the performance improvement.
Technical Paper

Development of In-cylinder Mixture and Flame Propagation Distribution Measurement Device with Spark Plug Type Sensor

2011-08-30
2011-01-2045
A new method to measure in-cylinder flame propagation and mixture distribution has been developed. The distribution is derived from analyzing the temporal history of flame spectra of CH* and C2*, which are detected by a spark plug type sensor with multi-optical fibers. The validity of this method was confirmed by verifying that the measurement results corresponded with the results of high speed flame visualization and laser induced fluorescence (LIF) measurement. This method was also applied to analysis of cyclic combustion fluctuation on start-up in a direct injection spark ignition (DISI) engine, and its applicability was confirmed.
Technical Paper

The i-REAL Personal Mobility Vehicle

2011-05-17
2011-39-7242
The need for small personal mobility vehicles is growing as urbanization, the aging of society, traffic congestion, and parking become major issues, particularly in inner-city areas. The aging of society also means that more short trips within communities will be made. The i-REAL personal mobility vehicle is a next-generation single-passenger electric vehicle that enables the driver to move around town using a smaller amount of energy. This compact EV has three wheels: two front wheels driven by in-wheel motors and one rear wheel. According to the driver's needs, the i-REAL switches driving modes by changing its wheelbase. It can go slowly, allowing the driver to meet the eyes of passers-by when driving in parks, on sidewalks, or inside shopping malls. When on the road, it can lower its height and drive quickly like a bicycle or motorcycle. The body of the i-REAL leans automatically based on the speed and the turn angle to maintain the balance of the vehicle for any driver.
Technical Paper

Vehicle Dynamics Innovation with In-Wheel Motor

2011-05-17
2011-39-7204
In-wheel motors (IWM) will be a key technology that contributes to the popularization of electric vehicles. Combining electric drive with IWM enables both good vehicle dynamics and a roomy interior. In addition, the responsiveness of IWM is also capable of raising dynamic control performance to an even higher level. IWM enable vertical body motion control as well as direct yaw control, electric skid control, and traction control. This means that IWM can replace most control actuators used in a vehicle chassis. The most important technology for IWM is to enable the motor to coexist with the brake and the suspension arms inside the wheel. The IWM drive unit described in this paper can be installed with a front double wishbone suspension, the most difficult configuration.
Technical Paper

Structural Design Technology for Brake Squeal Reduction Using Sensitivity Analysis

2010-10-10
2010-01-1691
The finite element method (FEM) is effective for analyzing brake squeal phenomena. Although FEM analysis can be used to easily obtain squeal frequencies and complex vibration modes, it is difficult to identify how to modify brake structure design or contact conditions between components. Therefore, this study deals with a practical design method using sensitivity analysis to reduce brake squeal, which is capable of optimizing both the structure of components and contact conditions. A series of analysis processes that consist of modal reduction, complex eigenvalue analysis, sensitivity analysis and optimization analysis is shown and some application results are described using disk brake systems.
Technical Paper

Fatigue Life Prediction on Rough Road Using Full Vehicle Co-simulation Model with Suspension Control

2010-04-12
2010-01-0952
A full vehicle multi-body dynamic (MBD) model with suspension control system is developed for fatigue life prediction under rough road condition. The model consists of tires, a trimmed body, heavy attached parts, powertrain, suspension, joints, and a driver model, and includes a suspension control system that varies characteristics of the suspension according to the rough road inputs. For tires, a commercial MBD tire model is employed with identifiable parameters. The models are simulated to run on the optically measured road surface of the proving ground. Apart from the trimmed body, several important heavy attached parts are modeled separately, that represent dynamic behavior that induces complex body input load. These parts, along with suspension and powertrain systems are connected to the body using nonlinear elements such as joints, springs, and dampers. Contact conditions are used to represent mount bushing, hood lock, stopper rubber, etc.
Technical Paper

Quantitative Analysis of the Relation between Flame Structure and Turbulence in HCCI Combustion by Two-Dimensional Temperature Measurement

2008-04-14
2008-01-0061
The structure of HCCI (homogeneous charge compression ignition) combustion flames was quantitatively analyzed by measuring the two-dimensional gas temperature distribution using phosphor thermometry. It was found from the relation between a turbulent Reynolds number and Karlovitz number that, when compared with the flame propagation in an S.I. engine, HCCI combustion has a wider flame structure with respect to the turbulence scale. As a result of our experimentation for the influence of low temperature reaction (LTR) using two types of fuel, it was also confirmed that different types of fuel produce different histories of flame kernel structure.
Technical Paper

Vehicle Transient Response Based on Human Sensitivity

2008-04-14
2008-01-0597
Grip feeling is an important facet in vehicle dynamics evaluation from a driver satisfaction and enjoyment standpoint. To improve grip feeling, we analyzed the subjective comments from test driver's about grip feeling and an evaluated human sensitivity to lateral motion. As a result, we found that drivers evaluate transient grip feeling according to the magnitude of lateral jerk. Next, we analyzed what vehicle parameters affect lateral jerk by using theoretical equations. As a result, we found that cornering power is an important parameter, especially the cornering power of rear tires as they can be create larger lateral jerk than can front tires.
Technical Paper

Vehicle Behavior Under the Influence of Steering Dynamics by Means of Low Frequency Torque Input

2006-04-03
2006-01-0557
This paper describes and confirms the effect of low frequency sinusoidal steering torque input on vehicle response and steering behavior using vehicle test, analysis with equations of motion and simulations. The vehicle response by low frequency torque input is quite different to the vehicle response by low frequency steer angle input. Steering system parameters such as moment of inertia, damping, friction and power steering assist torque have an effect on low frequency torque input steering system dynamics. The dynamic response of the vehicle with electric power steering (EPS) system, which has a big moment of inertia with electric motor and friction of the reduction gear, is affected by the steering system dynamic properties. The vehicle response by low frequency torque input test has capability for contribute to vehicle evaluation such as steer feel or maneuverability of handling.
Technical Paper

Analysis of Vehicle Stability After Releasing the Accelerator in a Turn

2005-04-11
2005-01-0411
Vehicle stability after releasing the accelerator during limit cornering (from now on “Tuck-in”) is the behavior that the turning radius of a vehicle gets smaller after releasing the accelerator. This paper presents that the main factors of yaw moment variation by releasing the accelerator are the change of lateral forces due to longitudinal transfer of normal loads, lateral shift of vehicle center of gravity due to vehicle roll and tire lateral deflection, and the change of lateral forces due to deceleration. It also shows that roll stiffness distribution and longitudinal acceleration have an influence through the formulation of turning radius ratio.
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