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Technical Paper

Numerical Study on the Design of a Passive Pre-Chamber for a Heavy-Duty Hydrogen Combustion Engine

2024-04-09
2024-01-2112
Lean-burn hydrogen internal combustion engines are a good option for future transportation solutions since they do not emit carbon-dioxide and unburned hydro-carbons, and the emissions of nitric-oxides (NOx) can be kept low. However, under lean-burn conditions the combustion duration increases, and the combustion stability decreases, leading to a reduced thermal efficiency. Turbulent jet ignition (TJI) can be used to extend the lean-burn limit, while decreasing the combustion duration and improving combustion stability. The objective of this paper is to investigate the feasibility of a passive pre-chamber TJI system on a heavy-duty hydrogen engine under lean-burn conditions using CFD modelling. The studied concept is mono-fuel, port-fuel injected, and spark ignited in the pre-chamber. The overall design of the pre-chamber is discussed and the effect of design parameters on the engine performance are studied.
Technical Paper

Ultra-High Fuel Pressure in GDI to Suppress Particulate Formation during Warming-Up and Load Transients

2023-04-11
2023-01-0239
This study investigates if particulates from a GDI engine can be significantly suppressed by use of ultra-high injection pressures under 2 different engine conditions known to be associated with high particulate numbers (PN): warm-up and transients. Experiments were carried out in a single-cylinder GDI engine equipped with an endoscope connected to a high-speed camera to enable combustion visualization. To mimic the warming-up, the coolant temperature was varied between 20 °C and 90 °C. A Diesel injector with modified nozzle was used and the injection pressures were varied between 400 and 1500 bar. The results revealed that increasing the fuel injection pressure decreased engine out HC and PN under warming-up conditions. However, the coolant water temperature was the most dominant factor affecting the emissions. For coolant temperature of 20 °C, the use of 1500 bar fuel injection pressure in comparison to lower fuel pressures resulted in significantly lower PN.
Technical Paper

Investigation of Compressor Deposit in Turbocharger for Gasoline Engines (Part 1: Research on Deposit Formation Mechanism)

2023-04-11
2023-01-0410
Contribution to carbon neutrality is one of the most important challenges for the automotive industry. As CO2 emission has been reduced through electrification such as hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV), internal combustion engines (ICEs) equipped in those powertrain systems are still necessary for the foreseeable future, and continuous efforts to improve fuel efficiency are demanded. To improve powertrain thermal efficiency, direct-injection turbocharged gasoline engines have been widely utilized in recent years. Super lean-burn combustion engine has been researched as a next generation of turbocharged gasoline engines. Further utilization of turbochargers is expected. Compared with turbocharged downsized gasoline engines available in the current market, much higher boost pressure must be utilized to realize the super lean-burn engines. As a result, compressor housing temperature will be very high compared with the current market one.
Technical Paper

Control Oriented Engine Model Development for Model-Based PPC Control

2022-03-29
2022-01-0480
A model-based control approach is proposed to give proper reference for the feed-forward combustion control of Partially Pre-mixed Combustion (PPC) engines. The current study presents a simplified first principal model, which has been developed to provide a base estimation of the ignition properties. This model is used to describe the behavior of a single-cylinder heavy-duty diesel engine fueled with a mix of bio-butanol and n-heptane (80vol% bio-butanol and 20 vol% n-heptane). The model has been validated at 8 bar gross Indicated Mean Effective Pressure (gIMEP) in PPC mode. Inlet temperature and pressure have been varied to test the model capabilities. First the experiments were conducted to generate reference points with BH80 under PPC conditions. And then CFD simulations were conducted to give initial parameter set up, e.g. fuel distribution, zone dividing, for the multi-zone model.
Technical Paper

Modeling and Simulation Analysis of Electric Vehicle Thermal Management System Based on Distributed Parameter Method

2022-03-29
2022-01-0211
The distributed parameter method is used to establish the dynamic simulation model of the electric vehicle thermal management system and various parts, and the finite difference method is used to solve the model. A thermal management system model with same structure is established by AMESIM, and the accuracy of the dynamic simulation model is verified by comparing the deviation of the calculation result between this dynamic simulation model and AMESIM. Based on the established model, the influence of expansion valve opening on the temperature of battery pack and the influence on the heating comfort of the cabin were studied. A control strategy for the rapid cooling of the battery pack was proposed. The results show that the model established by the distributed parameter method provides quite well agreement with commercial equivalent software and can well reflect the flow state of the refrigerant in different zones of the same component.
Technical Paper

Research in OFDM-Based High-Speed In-Vehicle Network Connectivity for Cameras and Displays

2021-04-06
2021-01-0151
Growing trends of connected and autonomous vehicles have pushed for increased resolutions of cameras to 8Mpix and displays to 4K/8K, leading to requirements for high-speed interfaces that support 10Gbps and beyond. Unlike data center or enterprise networks which normally operates under controlled indoor environments, in-vehicle networks are required to operate in harsh temperature and interference environments. Due to cost restrictions, the use of single pair wire is prevalent for in-vehicle networks. In general, as data transmission speed increase, signal spectrum spreads across greater frequency range. Since insertion loss of a channel increases in proportion to signal frequency, it becomes more difficult to secure SNR (signal-to-noise ratio) margins as bit rate increases. This makes it increasingly difficult for a device (e.g. ECUs, sensors, and displays) with high-speed communication interface to meet EMC (electromagnetic compatibility) criteria imposed by automotive OEMs.
Technical Paper

Dynamically Adjustable LiDAR with SPAD Array and Scanner

2021-04-06
2021-01-0091
An important function of an Automated Driving (AD) system is to detect objects including vehicles and pedestrians on the road. Typical devices for detecting those objects include cameras, millimeter-wave RADAR, and light detection and ranging (LiDAR). LiDAR uses the flight time of a short-wavelength electromagnetic wave. Because of that LiDAR is expected to find even small objects such as tire fragments on a road in high resolution. The detection performance required for LiDAR depends on the operational design domain (ODD). For example, while a vehicle is travelling at high speeds, LiDAR needs to detect apparently small objects at long distances, and while it is travelling at low speeds, LiDAR has to detect objects over a wide angular range. Conventional LiDAR is developed to satisfy all requirements, providing performance including detection distance, resolution, and angle of view tends to expose issues such as cost and size when it is mounted onboard.
Technical Paper

Three-Way Catalytic Reaction in an Electric Field for Exhaust Emission Control Application

2021-04-06
2021-01-0573
To prevent global warming, further reductions in carbon dioxide are required. It is therefore important to promote the spread of electric vehicles powered by internal combustion engines and electric vehicles without internal combustion engines. As a result, emissions from hybrid electric vehicles equipped with internal combustion engines should be further reduced. Interest in catalytic reactions in an electric field with a higher catalytic activity compared to conventional catalysts has increased because this technology consumes less energy than other electrical heating devices. This study was therefore undertaken to apply a catalytic reaction in an electric field to an exhaust emission control. First, the original experimental equipment was built with a high voltage system used to conduct catalytic activity tests.
Journal Article

Zero-Day Attack Defenses and Test Framework for Connected Mobility ECUs

2021-04-06
2021-01-0141
Recent developments in the commercialization of mobility services have brought unprecedented connectivity to the automotive sector. While the adoption of connected features provides significant benefits to vehicle owners, adversaries may leverage zero-day attacks to target the expanded attack surface and make unauthorized access to sensitive data. Protecting new generations of automotive controllers against malicious intrusions requires solutions that do not depend on conventional countermeasures, which often fall short when pitted against sophisticated exploitation attempts. In this paper, we describe some of the latent risks in current automotive systems along with a well-engineered multi-layer defense strategy. Further, we introduce a novel and comprehensive attack and performance test framework which considers state-of-the-art memory corruption attacks, countermeasures and evaluation methods.
Technical Paper

System Architecture Design Suitable for Automated Driving Vehicle: Hardware Configuration and Software Architecture Design

2021-04-06
2021-01-0073
Our L2-automated driving system enabling a driver to take his/her hands off from the steering wheel is self-operating on a highway, allowing the vehicle to automatically change lanes and overtake slow-speed leading vehicles. It includes an OTA function, which can extend the ODD after the market launch. To realize these features in reasonably safer and more reliable ways, system architecture must be designed well under hardware and software implementation constraints. One such major constraint is the system must be designed to make the most out of the existing sensor configuration on the vehicle, where five peripheral radars and a front camera for ADAS as well as panoramic-view and rear-view cameras for monitoring are available. In addition, four LiDARs and a telephoto camera are newly adopted for ADS. Another constraint is the system must consist of reliable redundant components for fail-safe operation.
Technical Paper

Model Based Control for Premixed Charge Compression Ignition Diesel Engine

2020-04-14
2020-01-1150
Premixed charge compression ignition (PCCI) combustion is effective in reducing harmful exhaust gas and improving the fuel consumption of diesel engines [1]. However, PCCI combustion has a problem of exhibiting lower combustion stability than diffusive combustion [2, 3], which makes it challenging to apply to mass production engines. Its low combustion stability problem can be overcome by implementing complicated injection control strategies that account for variations in environmental and engine operating conditions as well as transient engine conditions, such as turbocharging delay, exhaust gas recirculation (EGR) delay, and intake air temperature delay. Although there is an example where the combustion mode is switched according to the intake O2 fraction [4], it requires a significant number of engineering-hours to calibrate multiple combustion modes. And besides, such switching combustion modes tends to have a risk of discontinuous combustion noise and torque.
Technical Paper

CO2 Neutral Heavy-Duty Engine Concept with RCCI Combustion Using Seaweed-based Fuels

2020-04-14
2020-01-0808
This paper focusses on the application of bioalcohols (ethanol and butanol) derived from seaweed in Heavy-Duty (HD) Compression Ignition (CI) combustion engines. Seaweed-based fuels do not claim land and are not in competition with the food chain. Currently, the application of high octane bioalcohols is limited to Spark Ignition (SI) engines. The Reactivity Controlled Compression Ignition (RCCI) combustion concept allows the use of these low carbon fuels in CI engines which have higher efficiencies associated with them than SI engines. This contributes to the reduction of tailpipe CO2 emissions as required by (future) legislation and reducing fuel consumption, i.e. Total-Cost-of-Ownership (TCO). Furthermore, it opens the HD transport market for these low carbon bioalcohol fuels from a novel sustainable biomass source. In this paper, both the production of seaweed-based fuels and the application of these fuels in CI engines is discussed.
Technical Paper

Identifying the Driving Processes of Diesel Spray Injection through Mixture Fraction and Velocity Field Measurements at ECN Spray A

2020-04-14
2020-01-0831
Diesel spray mixture formation is investigated at target conditions using multiple diagnostics and laboratories. High-speed Particle Image Velocimetry (PIV) is used to measure the velocity field inside and outside the jet simultaneously with a new frame straddling synchronization scheme. The PIV measurements are carried out in the Engine Combustion Network Spray A target conditions, enabling direct comparisons with mixture fraction measurements previously performed in the same conditions, and forming a unique database at diesel conditions. A 1D spray model, based upon mass and momentum exchange between axial control volumes and near-Gaussian velocity and mixture fraction profiles is evaluated against the data.
Technical Paper

Optimal Aftertreatment Pre-Heat Strategy for Minimum Tailpipe NOx Around Green Zones

2020-04-14
2020-01-0361
Green zones are challenging problems for the thermal management systems of hybrid vehicles. This is because within the green zone the engine is turned off, and the only way to keep the aftertreatment system warm is lost. This means that there is a risk of leaving the green zone with a cold and ineffective aftertreatment system, resulting in high emissions. A thermal management strategy that heats the aftertreatment system prior to turning off the engine, in an optimal way, to reduce the NOx emissions when the engine is restarted, is developed. The strategy is also used to evaluate under what conditions pre-heating is a suitable strategy, by evaluating the performance in simulations using a model of a heavy-duty diesel powertrain and scenario designed for this purpose.
Technical Paper

Effects of Butanol Isomers on the Combustion and Emission Characteristics of a Heavy-Duty Engine in RCCI Mode

2020-04-14
2020-01-0307
Butanol is an attractive alternative fuel by virtue of its renewable source and low sooting tendency. In this paper, three butanol isomers (n-butanol, isobutanol, and tert-butanol) were induced via port injection respectively and n-heptane was directly injected into the cylinder to investigate reactivity controlled compression ignition in a heavy-duty diesel engine. This work evaluates the potential of applying butanol as low reactivity fuel and the effects of reactivity gradient on combustion and emission characteristics. The experiments were performed from low load to medium-high load. Due to the different reactivities among the butanol isomers, the exhaust gas recirculation rate and the direct injection strategy were varied for a specific butanol isomer and testing load. Particularly, isobutanol/n-heptane can be operated with single direct injection and no exhaust gas recirculation up to medium load due to the high octane rating.
Journal Article

Computational Modeling of Diesel Spray Combustion with Multiple Injections

2020-04-14
2020-01-1155
Multiple injection strategies are commonly used in conventional Diesel engines due to the flexibility for optimizing heat-release timing with a consequent improvement in fuel economy and engine-out emissions. This is also desirable in low-temperature combustion (LTC) engines since it offers the potential to reduce unburned hydrocarbon and CO emissions. To better utilize these benefits and find optimal calibrations of split injection strategies, it is imperative that the fundamental processes of multiple injection combustion are understood and computational fluid dynamics models accurately describe the flow dynamics and combustion characteristics between different injection events. To this end, this work is dedicated to the identification of suitable methodologies to predict the multiple injection combustion process.
Journal Article

Ramped Versus Square Injection Rate Experiments in a Heavy-Duty Diesel Engine

2020-04-14
2020-01-0300
CO2 regulations on heavy-duty transport are introduced in essentially all markets within the next decade, in most cases in several phases of increasing stringency. To cope with these mandates, developers of engines and related equipment are aiming to break new ground in the fields of combustion, fuel and hardware technologies. In this work, a novel diesel fuel injector, Delphi’s DFI7, is utilized to experimentally investigate and compare the performance of ramped injection rates versus traditional square fueling profiles. The aim is specifically to shift the efficiency and NOx tradeoff to a more favorable position. The design of experiments methodology is used in the tests, along with statistical techniques to analyze the data. Results show that ramped and square rates - after optimization of fueling parameters - produce comparable gross indicated efficiencies.
Technical Paper

Machine Learning Based Technology for Reducing Engine Starting Vibration of Hybrid Vehicles

2019-06-05
2019-01-1450
Engine starting vibration of hybrid vehicle with Toyota hybrid system has variations even in the same vehicle, and a large vibration that occurs rarely may cause stress to the passengers. The contribution analysis based on the vibration theory and statistical analysis has been done, but the primary factor of the rare large vibration has not been clarified because the number of factors is enormous. From this background, we apply machine learning that can reproduce multivariate and complicated relationships to analysis of variation factors of engine starting vibration. Variations in magnitude of the exciting force such as motor torque for starting the engine and in-cylinder pressure of the engine and timing of these forces are considered as factors of the variations. In addition, there are also nonlinear factors such as backlash of gears as a factor of variations.
Technical Paper

Effects of the Feature Extraction from Road Surface Image for Road Induced Noise Prediction Using Artificial Intelligence

2019-06-05
2019-01-1565
Next generation vehicles driven by motor such as electric vehicles and fuel cell vehicles have no engine noise. Therefore the balance of interior noise is different from the vehicles driven by conventional combustion engine. In particular, road induced noise tends to be conspicuous in the low to middle vehicle speed range, therefore, technological development to reduce it is important task. The purpose of this research is to predict the road induced noise from the signals of sensors adopted for automatic driving for utilizing the prediction result as a reference signal to reduce road induced noise by active noise control (ANC). Using the monocular camera which is one of the simplest image sensors, the road induced noise is predicted from the road surface image ahead of the vehicle by machine learning.
Technical Paper

Analysis of Tribofilm Formed by Electric Brush Sliding for Long Life Starter Motor

2019-04-02
2019-01-0181
Global exhaust emission regulations are becoming stricter, and vehicles equipped with the idle stop system (ISS) are increasing. Recently, starters for vehicles equipped with ISS are required to improve operation feel when speedily restarted. To satisfy this demand, starters must rotate at higher rotational speeds, and heavier wear in their brushes may cause problems. Tribofilm formed on commutators surface by the brush sliding is an important factor in the brush commutator wear, because tribofilm is said to have a property to increase lubricity and decrease mechanical wear in brushes and commutator, as well as to improve commutation and decrease arc wear. Therefore, for reducing brush commutator wear, it is considered effective to promote film formation by improving materials. However, few researches have been conducted to evaluate the relationship between brush materials and tribofilm formation.
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