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Technical Paper

Development of Detailed Model and Simplified Model of Lithium-Ion Battery Module under Mechanical Abuse

2022-12-16
2022-01-7120
In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.
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