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Technical Paper

Enhanced Safety of Heavy-Duty Vehicles on Highways through Automatic Speed Enforcement – A Simulation Study

2024-04-09
2024-01-1964
Highway safety remains a significant concern, especially in mixed traffic scenarios involving heavy-duty vehicles (HDV) and smaller passenger cars. The vulnerability of HDVs following closely behind smaller cars is evident in incidents involving the lead vehicle, potentially leading to catastrophic rear-end collisions. This paper explores how automatic speed enforcement systems, using speed cameras, can mitigate risks for HDVs in such critical situations. While historical crash data consistently demonstrates the reduction of accidents near speed cameras, this paper goes beyond the conventional notion of crash occurrence reduction. Instead, it investigates the profound impact of driver behavior changes within desired travel speed distribution, especially around speed cameras, and their contribution to the safety of trailing vehicles, with a specific focus on heavy-duty trucks in accident-prone scenarios.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Assessing Powertrain Technology Performance and Cost Signposts for Electrified Heavy Duty Commercial Freight Vehicles

2024-04-09
2024-01-2032
Adoption of fuel cell electric vehicles (FCEV) or battery electric vehicles (BEV) in heavy-duty (HD) commercial freight transportation is hampered by difficult technoeconomic obstacles. To enable widespread deployment of electrified powertrains, fleet and operational logistics need high uptime and parity with diesel system productivity/total cost of ownership (TCO), while meeting safety compliance. Due to a mix of comparatively high powerplant and energy storage costs, high energy costs (more so for FCEV), greater weight (more so for BEV), slow refueling / recharging durations, and limited supporting infrastructure, FCEV and BEV powertrains have not seen significant uptake in the HD freight transport market. The use of dynamic wireless power transfer (DWPT) systems, consisting of inductive electrical coils on the vehicle and power source transmitting coils embedded in the roadways, may address several of these challenges.
Technical Paper

Research on the Oscillation Reduction Control During Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2720
In order to realize the series-parallel switching control of hybrid electric vehicle (HEV) with dual-motor hybrid configuration, a method of unpowered interrupt switching based on the coordinated control of three power sources was proposed by analyzing the series-parallel driving mode of the dual-motor hybrid configuration. The series to parallel switching process is divided into three stages: speed regulation stage, clutch combination and power source switching. The distribution control of speed regulating torque is carried out in the speed regulating stage. The speed adjustment torque is preferentially allocated to the power source of the input shaft (engine and P1) to carry out the lifting torque. Due to the high speed adjustment accuracy and fast response of the P1 motor, the input shaft is preferentially allocated to P1 for speed adjustment, that is, the torque intervention of P1.
Technical Paper

Research on the Oscillation Reduction Control During Gearshift in Hybrid Electric Vehicles

2024-04-09
2024-01-2718
In order to realize the shift control of dual-motor hybrid electric vehicle (HEV), a non-power interruption shift control method based on three-power source coordination control was proposed by analyzing the shift process of dual-motor hybrid configuration. The shift control process was divided into three stages: oil-filling self-learning stage, torque exchange stage and inertia control stage. In the torque exchange stage, the characteristics of the speed stage and torque stage were analyzed, which was different from the traditional method's dependence on pressure sensor, longitudinal acceleration sensor and engine torque accuracy. A shift clutch gain self-learning strategy based on shift time and input shaft speed soaring problem was proposed.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Parallel Mode

2024-04-09
2024-01-2714
In order to solve the problems of the shuffle caused by internal and external excitation and the difficulty in obtaining the real-time accurate engine torque during the parallel mode operation of hybrid electric vehicles, a dynamic coordination control strategy for suppressing the jitter of hybrid electric vehicles based on the closed-loop control of engine speed was proposed. The engine torque filtering control method based on the slope limit was adopted to limit the rate of change of the engine torque and reduce the impact caused by the sudden change of the engine torque; the engine speed closed-loop control method was used to take the motor speed which is easy to be measured accurately in real time as the feedback control variable, which solved the problem of the real-time accurate estimation of the engine torque online. In parallel mode, the motor torque accounts for a small proportion because the torque distribution method gives priority to the engine.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Pure Electric Mode

2024-04-09
2024-01-2713
In hybrid vehicles, the drive motor is directly connected to the drive train and the inherent drive train damping is low. When subjected to external disturbance, the low damping characteristics of the transmission system may cause torsional vibration, which will continue to oscillate the transmission system and affect the driving performance of the vehicle. In this paper, we propose a harmonic injection wheel control method based on motor speed to suppress oscillations and improve the driving performance of hybrid electric vehicles. The harmonic injection control method based on motor speed is based on Fourier transform to decompose sinusoidal harmonics based on specific order of motor speed. RLS algorithm is used to estimate the amplitude and phase, and PI control is used to calculate the compensation torque for the actual amplitude and target amplitude. Simulation and test results show that the proposed control strategy is effective in suppressing oscillations.
Technical Paper

Exploring Class 8 Long-Haul Truck Electrification: Key Technology Evaluation and Potential Challenges

2024-04-09
2024-01-2812
The phenomena of global warming and climate change are encouraging more and more countries, local communities, and companies to establish carbon neutrality targets, which has very significant implications for the US trucking industry. Truck electrification helps fleets to achieve zero tailpipe emissions and macro-scale decarbonization while allowing continued business growth in response to the rapid expansion of e-commerce and shipping related to increased globalization. This paper presents an analysis of Class 8 long-haul truck electrification using a commercial vehicle electrification evaluation tool and Fleet DNA drive data. The study provides new insight into the impacts of streamlined chassis, battery energy density, and superfast charging on battery capacity needs as well as implications for payload, energy consumption, and greenhouse gas emissions for electric long-haul trucks. The study also identifies a pathway for achieving optimal long-haul truck electrification.
Technical Paper

Research on Motor Control and Application in Dual Motor Hybrid System

2024-04-09
2024-01-2220
This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..
Technical Paper

Research on Coordinated Control during Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2788
Due to the objectives of achieving high fuel efficiency and drivability performance, a dual-drive hybrid system with two motors has been developed. Various drive modes are presented based on engine status, requested driver torque and power, as well as C0 status in different working conditions. The transition control of drive mode change poses a unique challenge for the dual-drive hybrid system. This study discusses the control strategies for transitioning between drive modes. The first type of transition mode is divided into four distinct phases. In the second mode transition, there are three phases: the synchronization phase involving P1 torque intervention, the C0 lock-up phase involving frozen P1 torque control and adjustment of C0 clutch torque and pressure correlation, and finally, the torque exchange phase. The third type of transition includes a dedicated torque transition phase followed by a C0 disengaged phase and concluding with a speed synchronization phase.
Technical Paper

Integrated Decision-Making and Planning Method for Autonomous Vehicles Based on an Improved Driving Risk Field

2023-12-31
2023-01-7112
The driving risk field model offers a feasible approach for assessing driving risks and planning safe trajectory in complex traffic scenarios. However, the conventional risk field fails to account for the vehicle size and acceleration, results in the same trajectories are generated when facing different vehicle types and unable to make safe decisions in emergency situations. Therefore, this paper firstly introduces the acceleration and vehicle size of surrounding vehicles for improving the driving risk model. Then, an integrated decision-making and planning model is proposed based on the combination of the novelty risk field and model predictive control (MPC), in which driving risk and vehicle dynamics constraints are taken into consideration. Finally, the multiple driving scenarios are designed and analyzed for validate the proposed model.
Technical Paper

Pollutant Emissions of a Blended Plug-in Hybrid Electric Vehicle during High-Power Cold Starts

2023-09-29
2023-32-0096
To characterize emission performance and engine operating conditions during high-power cold starts (HPCS), a blended plug-in hybrid electric vehicle was tested over worldwide harmonized light-duty vehicle test cycle (WLTC), and a new cycle was developed to characterize HPCS. The results showed that the engine speed and load increased dramatically to high level during HPCS under the low temperature of coolant and catalysts. The higher concentration of particle number (PN) and NOx at higher speed and load, accounted for the higher emissions during HPCS. Besides, the cumulative PN emissions increased first and then decreased with the increasing coolant temperature.
Technical Paper

Identification of Driver’s Braking Intention in Cut-In Scenarios

2023-04-11
2023-01-0852
Accurate identification of driver’s braking intention is essential in advanced driver assistance system and can make the driving process more comfortable and trustworthy. In this paper, a novel method for driver braking intention identification in cut-in scenarios was proposed by using driver’s gaze information and motion information of cut-in vehicles. Firstly, a "looking in and looking out" experimental platform including three eye-tracking cameras and one front-view camera was built to collect driver's gaze information and the vehicle motion information. Secondly, driver’s gaze features and motion features of cut-in vehicles were selected and the braking intention identification performance of several decision tree-based ensemble learning algorithms was compared. Thirdly, the feature importance was analyzed by using SHAP (SHapley Additive exPlanations) values. This novel method of braking intention identification makes full use of in-vehicle camera sensors.
Technical Paper

Auto Stop-Start Fuel Consumption Benefits

2023-04-11
2023-01-0346
With increasingly stringent regulations mandating the improvement of vehicle fuel economy, automotive manufacturers face growing pressure to develop and implement technologies that improve overall system efficiency. One such technology is an automatic (auto) stop-start feature. Auto stop-start reduces idle time and reduces fuel use by temporarily shutting the engine off when the vehicle comes to a stop and automatically re-starting it when the brake is released, or the accelerator is pressed. As mandated by the U.S. Congress, the U.S. Environmental Protection Agency (EPA) is required to keep the public informed about fuel saving practices. This is done, in partnership with the U.S. Department of Energy (DOE), through the fueleconomy.gov website. The “Fuel-Saving Technologies” and “Gas Mileage Tips” sections of the website are focused on helping the public make informed purchasing decisions and encouraging fuel-saving driving habits.
Technical Paper

Light-duty Plug-in Electric Vehicles in China: Evolution, Competition, and Outlook

2023-04-11
2023-01-0891
China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).
Journal Article

Designing Dynamic Wireless Power Transfer Corridors for Heavy Duty Battery Electric Commercial Freight Vehicles

2023-04-11
2023-01-0703
The use of wireless power transfer systems, consisting of inductive electrical coils on the vehicle and the power source may be designed for dynamic operations where the vehicle will absorb energy at highway speeds from transmitting coils in the road. This has the potential to reduce the onboard energy storage requirements for vehicles while enabling significantly longer missions. This paper presents an approach to architecting a dynamic wireless power transfer corridor for heavy duty battery electric commercial freight vehicles. By considering the interplay of roadway power capacity, roadway and vehicle coil coverage, seasonal road traffic loading, freight vehicle class and weight, vehicle mobility energy requirements, on-board battery chemistry, non-electrified roadway vehicle range requirements, grid capacity, substation locations, and variations in electricity costs, we minimize the vehicle TCO by architecting the electrified roadway and the vehicle battery simultaneously.
Technical Paper

Robust Trajectory Tracking Control for Intelligent Connected Vehicle Swarm System

2022-12-22
2022-01-7083
An intelligent connected vehicle (ICV) swarm system that includes N vehicles is considered. Based on the special properties of potential functions, a kinematic model describing the swarm performances is proposed, which allows all vehicles to enclose the tracking target and show both tracking and formation characteristics. Treating the performances as the desired constraints, the analytical form of constraint forces can be obtained inspired by the Udwadia-Kalaba approaches. A special approach of uncertainty decomposition to deal with uncertain interferences is proposed, and a switching-type robust control method is addressed for each vehicle agent in the swarm system. The features and validity of the addressed control are demonstrated in the numerical simulations.
Technical Paper

Development of Detailed Model and Simplified Model of Lithium-Ion Battery Module under Mechanical Abuse

2022-12-16
2022-01-7120
In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
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