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Technical Paper

The Road Towards High Efficiency Argon SI Combustion in a CFR Engine: Cooling the Intake to Sub-Zero Temperatures

2020-04-14
2020-01-0550
Textbook engine thermodynamics predicts that SI (Spark Ignition) engine efficiency η is a function of both the compression ratio CR of the engine and the specific heat ratio γ of the working fluid. In practice the compression ratio of the SI engine is often limited due to “knock”. Knock is in large part the effect of end gases becoming too hot and auto-igniting. Knock results in increase in heat transfer to the walls which negatively affects efficiency. Not to mention damages to the piston. One way to lower the end-gas temperature is to cool the intake gas before inducting it into the combustion chamber. With colder intake gases, higher CR can be deployed, resulting in higher efficiencies. In this regard, we investigated the efficiency of a standard Waukesha CFR engine. The engine is operated in the SI engine mode, and was operated with two differing mixtures at different temperatures.
Technical Paper

Engine-Out Emissions Characteristics of a Light Duty Vehicle Operating on a Hydrogenated Vegetable Oil Renewable Diesel

2020-04-14
2020-01-0337
We assessed the engine-out emissions of an ultra-low sulfur diesel (ULSD) and a neat hydrogenated vegetable oil (HVO) from a light-duty diesel truck equipped with common rail direct injection. The vehicle was tested at least twice on each fuel using the LA-92 drive cycle and at steady-state conditions at 30 mph and 50 mph at different loads. Results showed reductions in the engine-out total hydrocarbon (THC), carbon monoxide (CO), nitrogen oxide (NOx), and particulate emissions with HVO. The reductions in soot mass, solid particle number, and particulate matter (PM) mass emissions with HVO were due to the absence of aromatic and polyaromatic hydrocarbon compounds, as well as sulfur species, which are known precursors of soot formation. Volumetric fuel economy, calculated based on the carbon balance method, did not show statistically significant differences between the fuels.
Technical Paper

Energy-Optimal Deceleration Planning System for Regenerative Braking of Electrified Vehicles with Connectivity and Automation

2020-04-14
2020-01-0582
This paper presents an energy-optimal deceleration planning system (EDPS) to maximize regenerative energy for electrified vehicles on deceleration events perceived by map and navigation information, machine vision and connected communication. The optimization range for EDPS is restricted within an upcoming deceleration event rather than the entire routes while in real time considering preceding vehicles. A practical force balance relationship based on an electrified powertrain is explicitly utilized for building a cost function of the associated optimal control problem. The optimal inputs are parameterized on each computation node from a set of available deceleration profiles resulting from a deceleration time model which are configured by real-world test drivings.
Journal Article

Deep Learning-Based Queue-Aware Eco-Approach and Departure System for Plug-In Hybrid Electric Buses at Signalized Intersections: A Simulation Study

2020-04-14
2020-01-0584
Eco-Approach and Departure (EAD) has been considered as a promising eco-driving strategy for vehicles traveling in an urban environment, where information such as signal phase and timing (SPaT) and geometric intersection description is well utilized to guide vehicles passing through intersections in the most energy-efficient manner. Previous studies formulated the optimal trajectory planning problem as finding the shortest path on a graphical model. While this method is effective in terms of energy saving, its computation efficiency can be further enhanced by adopting machine learning techniques. In this paper, we propose an innovative deep learning-based queue-aware eco-approach and departure (DLQ-EAD) system for a plug-in hybrid electric bus (PHEB), which is able to provide an online optimal trajectory for the vehicle considering both the downstream traffic condition (i.e. traffic lights, queues) and the vehicle powertrain efficiency.
Journal Article

An Investigation Into New ABS Control Strategies

2016-04-05
2016-01-1639
An investigation into two new control strategies for the vehicle Anti-lock Braking System (ABS) are made for a possible replacement of current non-optimal slip control methods. This paper applies two techniques in order to maximize the braking force without any wheel locking. The first considers the power dissipated by the brake actuator. This power method does not use slip to construct its reference signal for control. A heuristic approach is taken with this algorithm where one searches for the maximum power dissipated. This can open up easier implementation of regenerative braking concurrently with ABS on an electro-hydraulic braking system. Parameter scheduling is explored in this algorithm. The second algorithm employs the use of perturbation based Extremum Seeking Control (ESC) to provide a reference slip and a Youla controller in a negative feedback loop.
Journal Article

A Robust Stability Control System for a Hybrid Electric Vehicle Equipped with Electric Rear Axle Drive

2016-04-05
2016-01-1649
Optimizing/maximizing regen braking in a hybrid electric vehicle (HEV) is one of the key features for increasing fuel economy. However, it is known [1] that maximizing regen braking by braking the rear axle on a low friction surface results in compromising vehicle stability even in a vehicle which is equipped with an ESP (Enhanced Stability Program). In this paper, we develop a strategy to maximize regen braking without compromising vehicle stability. A yaw rate stability control system is designed for a hybrid electric vehicle with electric rear axle drive (ERAD) and a “hang on” center coupling device which can couple the front and rear axles for AWD capabilities. Nonlinear models of the ERAD drivetrain and vehicle are presented using bond graphs while a high fidelity model of the center coupling device is used for simulation.
Technical Paper

Easily Verifiable Adaptive Sliding Mode Controller Design with Application to Automotive Engines

2016-04-05
2016-01-0629
Verification and validation (V&V) are essential stages in the design cycle of industrial controllers to remove the gap between the designed and implemented controller. In this study, a model-based adaptive methodology is proposed to enable easily verifiable controller design based on the formulation of a sliding mode controller (SMC). The proposed adaptive SMC improves the controller robustness against major implementation imprecisions including sampling and quantization. The application of the proposed technique is demonstrated on the engine cold start emission control problem in a mid-size passenger car. The cold start controller is first designed in a single-input single-output (SISO) structure with three separate sliding surfaces, and then is redesigned based on a multiinput multi-output (MIMO) SMC design technique using nonlinear balanced realization.
Technical Paper

ST-Lib: A Library for Specifying and Classifying Model Behaviors

2016-04-05
2016-01-0621
Test and verification procedures are a vital aspect of the development process for embedded control systems in the automotive domain. Formal requirements can be used in automated procedures to check whether simulation or experimental results adhere to design specifications and even to perform automatic test and formal verification of design models; however, developing formal requirements typically requires significant investment of time and effort for control software designers. We propose Signal Template Library (ST-Lib), a uniform modeling language to encapsulate a number of useful signal patterns in a formal requirement language with the goal of facilitating requirement formulation for automotive control applications. ST-Lib consists of basic modules known as signal templates. Informally, these specify a characteristic signal shape and provide numerical parameters to tune the shape.
Journal Article

A Robust Lane-Keeping ‘Co-Pilot’ System Using LBMPC Method

2015-04-14
2015-01-0322
To provide a feasible transitional solution from all-by-human driving style to fully autonomous driving style, this paper proposed concept and its control algorithm of a robust lane-keeping ‘co-pilot’ system. In this a semi-autonomous system, Learning based Model Predictive Control (LBMPC) theory is employed to improve system's performance in target state tracking accuracy and controller's robustness. Firstly, an approximate LTI model which describes driver-vehicle-road closed-loop system is set up and real system's deviations from the LTI system resulted by uncertainties in the model are regarded as bounded disturbance. The LTI model and bounded disturbances make up a nominal model. Secondly, a time-varying model which is composed of LTI model and an ‘oracle’ component is designed to observe the possible disturbances numerically and it is online updated using Extended Kalman Filter (EKF).
Journal Article

A Complete Assessment of the Emissions Performance of Ethanol Blends and Iso-Butanol Blends from a Fleet of Nine PFI and GDI Vehicles

2015-04-14
2015-01-0957
Biofuels, such as ethanol and butanol, have been the subject of significant political and scientific attention, owing to concerns about climate change, global energy security, and the decline of world oil resources that is aggravated by the continuous increase in the demand for fossil fuels. This study evaluated the potential emissions impacts of different alcohol blends on a fleet of modern gasoline vehicles. Testing was conducted on a fleet of nine vehicles with different combinations of ten fuel blends over the Federal Test Procedure and Unified Cycle. The vehicles ranged in model year from 2007-2014 and included four vehicles with port fuel injection (PFI) fueling and five vehicles with direct injection (DI) fueling. The ten fuel blends included ethanol blends at concentrations of 10%, 15%, 20%, 51%, and 83% by volume and iso-butanol blends at concentrations of 16%, 24%, 32%, and 55% by volume, and an alcohol mixture giving 10% ethanol and 8% iso-butanol in the final blend.
Technical Paper

Recognizing Manipulated Electronic Control Units

2015-04-14
2015-01-0202
Combatting the modification of automotive control systems is a current and future challenge for OEMs and suppliers. ‘Chip-tuning’ is a manifestation of manipulation of a vehicle's original setup and calibration. With the increase in automotive functions implemented in software and corresponding business models, chip tuning will become a major concern. Recognizing and reporting of tuned control units in a vehicle is required for technical as well as legal reasons. This work approaches the problem by capturing the behavior of relevant control units within a machine learning system called a recognition module. The recognition module continuously monitors vehicle's sensor data. It comprises a set of classifiers that have been trained on the intended behavior of a control unit before the vehicle is delivered. When the vehicle is on the road, the recognition module uses the classifier together with current data to ascertain that the behavior of the vehicle is as intended.
Technical Paper

Simulating a Complete Performance Map of an Ethanol-Fueled Boosted HCCI Engine

2015-04-14
2015-01-0821
This paper follows a cycle-simulation method for creating an engine performance map for an ethanol fueled boosted HCCI engine using a 1-dimensional engine model. Based on experimentally determined limits, the study defined operating conditions for the engine and performed a limited parameter sweep to determine the best efficiency case for each condition. The map is created using a 6-Zone HCCI combustion model coupled with a detailed chemical kinetic reaction mechanism for ethanol, and validated against engine data collected from a 1.9L 4-Cylinder VW TDI engine modified to operate in HCCI mode. The engine was mapped between engine speeds of 900 and 3000 rpm, 1 and 3 bar intake pressure, and 0.2 and 0.4 equivalence ratio, resulting in loads between idle and 14.0 bar BMEP. Analysis of a number of trends for this specific engine map are presented, such as efficiency trends, effects of combustion phasing, intake temperature, engine load, engine speed, and operating strategy.
Journal Article

Fuel-Dithering Optimization of Efficiency of TWC on Natural Gas IC Engine

2015-04-14
2015-01-1043
Steady-state, transient and dithering characteristics of emission conversion efficiencies of three-way catalysts on natural gas IC engine were investigated experimentally on a single-cylinder CFR engine test bench. Steady-state runs were conducted as references for specific engine emission levels and corresponding catalyst capacities. The steady-state data showed that conversion of HC will be the major problem since conversion of HC was effective only for a very narrow range of exhaust mixture. Unsteady exploration runs with both lean-to-rich and rich-to-lean transitions were conducted. These results were interpreted with a time scale analysis, according to which a qualitative oxygen storage model was proposed featuring the difference between oxygen absorption and desorption rates on the palladium catalysts.
Technical Paper

Development and Testing of a ESM/PCM Heat Sink

2014-09-16
2014-01-2202
To meet pulse power mode component cooling application needs, we developed, fabricated and tested a concept to use energy storage material and phase change material to enhance the heat dissipation of a conventional heat sink. Test results demonstrated the ESM/PCM heat sink has unique thermal performance. Under the same working condition, the peak temperature of ESM/PCM heat sink is 1.5°C lower than of a conventional heat sink. An optimized design can lead to a significant weight reduction for the heat sink in applications with high peak load and low duty power cycle power.
Journal Article

Electrical Architecture Optimization and Selection - Cost Minimization via Wire Routing and Wire Sizing

2014-04-01
2014-01-0320
In this paper, we propose algorithms for cost minimization of physical wires that are used to connect electronic devices in the vehicle. The wiring cost is one of the most important drivers of electrical architecture selection. Our algorithms perform wire routing from a source device to a destination device through harnesses, by selecting the optimized wire size. In addition, we provide optimized splice allocation with limited constraints. Based on the algorithms, we develop a tool which is integrated into an off-the-shelf optimization and workflow system-level design tool. The algorithms and the tool provide an efficient, flexible, scalable, and maintainable approach for cost analysis and architecture selection.
Journal Article

Regulated Emissions, Air Toxics, and Particle Emissions from SI-DI Light-Duty Vehicles Operating on Different Iso-Butanol and Ethanol Blends

2014-04-01
2014-01-1451
Gasoline direct injection (GDI) engines have improved thermodynamic efficiency (and thus lower fuel consumption) and power output compared with port fuel injection (PFI) and their penetration is expected to rapidly grow in the near future in the U.S. market. In addition, the use of alternative fuels is expanding, with a potential increase in ethanol content beyond the current 10%. Increased emphasis has been placed on butanol due to its more favorable fuel properties, as well as new developments in production processes. This study explores the influence of mid-level ethanol and iso-butanol blends on criteria emissions, gaseous air toxics, and particulate emissions from two wall-guided gasoline direct injection passenger cars fitted with three-way catalysts. Emission measurements were conducted over the Federal Test Procedure (FTP) driving cycle on a chassis dynamometer.
Technical Paper

Reactive Regulation of Single-Lane Vehicle-Road Interactions

2014-04-01
2014-01-0390
This paper presents a driver assistance system designed to minimize the effect of driver reaction time on lane and speed maintenance operations. Nearly-instantaneous correcting actions are provided through a hierarchical arrangement of behaviors, by avoiding the time lag associated with deliberative or planning steps found in many control algorithms. Concepts originating in the field of robotics, including artificial potential fields and behavior-based systems, are interpreted for application to automotive control, where vehicle dynamics places considerable practical constraints on implementation. Ideas found in the study of emergent behavior in nature provide continuous, non-stepwise control signals, suitable for additive corrective inputs at highway velocities. This approach is effective for a substantial subset of road automobiles operating over a variety of speeds.
Technical Paper

Regulated Emissions from Liquefied Petroleum Gas (LPG) Powered Vehicles

2014-04-01
2014-01-1455
Engine manufacturers have explored many routes to reducing the emissions of harmful pollutants and conserving energy resources, including development of after treatment systems to reduce the concentration of pollutants in the engine exhaust, using alternative fuels, and using alternative fuels with after treatment systems. Liquefied petroleum gas (LPG) is one alternative fuel in use and this paper will discuss emission measurements for several LPG vehicles. Regulated emissions were measured for five school buses, one box truck, and two small buses over a cold start Urban Dynamometer Driving Schedule (CS_UDDS), the Urban Dynamometer Driving Schedule (UDDS), and the Central Business District (CBD) cycle. In general, there were no significant differences in the gas phase emissions between the UDDS and the CBD test cycles. For the CS-UDDS cycle the total hydrocarbons and non-methane hydrocarbon emissions are higher than they are from the UDDS cycle.
Journal Article

Evaluation and Modification of Constant Volume Sampler Based Procedure for Plug-in Hybrid Electric Vehicle Testing

2011-08-30
2011-01-1750
Plug-in hybrid electric vehicles (PHVs) consume both fossil fuel and grid electricity, which imposes emission testing challenges on the current constant volume sampler (CVS) test method. One reason is that in the charge-depleting cycle, PHVs having all-electric range operate the engine for a small portion of the traction energy need, causing the CVS to overdilute the exhaust gas. The other reason is that the dilution factor (DF) in the EPA calculation has an error caused by ignoring the CO₂ concentration in ambient air. This paper evaluates these challenges by testing a Toyota PHV on the industry standard CVS system combined with additional continuous sampling methodology for continuous diluents, smooth approach orifice (SAO) measurement for ambient air flow, and fuel flow meter (FFM) measurement for fuel consumption. The current EPA DF can produce an error resulting in higher mass calculation.
Journal Article

An Experimental Investigation of Low-Soot and Soot-Free Combustion Strategies in a Heavy-Duty, Single-Cylinder, Direct-Injection, Optical Diesel Engine

2011-08-30
2011-01-1812
High-efficiency, clean-combustion strategies for heavy-duty diesel engines are critical for meeting stringent emissions regulations and reducing the costs of aftertreatment systems that are currently required to meet these regulations. Results from previous constant-volume combustion-vessel experiments using a single jet of fuel under quiescent conditions have shown that mixing-controlled soot-free combustion (i.e., combustion where soot is not produced) is possible with #2 diesel fuel. These experiments employed small injector-orifice diameters (≺ 150 μm) and high fuel-injection pressures (≻ 200 MPa) at top-dead-center (TDC) temperatures and densities that could be achievable in modern heavy-duty diesel engines.
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