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A plug-in, charge-depleting, parallel hybrid powertrain has been developed for a high performance sport utility vehicle. Based on the Ford U152 Explorer platform, implementation of the hybrid powertrain has resulted in an efficient, high performance vehicle with a 0-60 mph acceleration time of 7.5 seconds. A dual drive system allows for four-wheel drive capability while optimizing regenerative braking and minimizing electric motor cogging losses. Design of the system focused on reducing petroleum use, lowering greenhouse gas emissions, and reducing criteria tailpipe emissions. Additionally, this vehicle has been designed as a partial zero emissions vehicle (PZEV), allowing the driver to travel up to 50 miles in a zero emission all-electric mode. High-energy traction battery packs can be charged from the grid, yielding higher efficiencies and lower critical emissions, or maintained through the internal combustion engine (ICE) as with a traditional hybrid vehicle.

Yosemite is an advanced hybrid electric vehicle built on the Ford U152 Explorer platform. The University of California, Davis, FutureTruck team designed Yosemite to meet the following objectives: 1 Maximize vehicle energy efficiency 2 Minimize petroleum consumption 3 Reduce fuel cycle greenhouse gas emissions 4 Achieve California Super Ultra Low Emission Vehicle (SULEV) target 5 Deliver class-leading performance The University of California, Davis FutureTruck team redesigned a 2002 Ford Explorer as a Hybrid Electric Vehicle to meet the following goals: reduce fuel cycle greenhouse gas emissions by 67%, double the fuel economy of a stock Explorer, meet California's Super Ultra Low Emissions Vehicle standard, and qualify for substantial Partial Zero Emissions Vehicle credits in California. Yosemite meets these goals with an efficient flexible fuel hybrid powertrain, improved component systems, and an advanced control system.

At the present time there are rapid changes occurring in the fleets of transit buses that are used in cities. These changes involve improvements in conventional diesel buses, Compressed Natural Gas, CNG, and more recently hybrid electric vehicles. In order to evaluate the performance of the transit buses, driving cycles have been developed, and two of the most popular are the New York City, NYC, and the Central Business District, CBD. These cycles have proven to be very valuable for predicting both performance and emissions of the transit buses, however they do not well characterize some of the unique characteristics of certain cities, such as San Francisco with its hills and high grade. In this paper we present the results of Chassis dynamometer measurements and modeling of the performance of four different types of transit buses on the typical grades that exist in San Francisco.

The University of California, Davis FutureTruck team redesigned a 2000 Chevrolet Suburban as a Hybrid Electric Vehicle to meet the following goals: reduce fuel cycle greenhouse gas emissions by 66%, increase vehicle fuel economy to double that of the stock Suburban, meet California's Super Ultra Low Emissions Vehicle standard, and qualify for substantial Partial Zero Emissions Vehicle credits in California. Sequoia meets these goals with an efficient powertrain, improved component systems, and an advanced control system. Sequoia utilizes two independent powertrains to provide Four-Wheel Drive and achieve stock towing capacity. The primary powertrain combines a 1.9L gasoline engine inline with a 75 kW brushless DC motor driving the rear wheels. This powertrain configuration is simple, compact, reliable, and allows flexibility in control strategy. The secondary powertrain employs a 75 kW brushless DC motor to drive the front differential.

Near term (ca. 2005) Fuel Cell Vehicles (FCVs) will primarily utilize Direct-Hydrogen Fuel Cell (DHFC) systems. The primary goal of this study was to provide an analytical basis for including a realistic Compressed Hydrogen Gas (CHG) fuel supply simulation within an existing dynamic DHFC system and vehicle model. The purpose of this paper is to provide a tutorial describing the process of modeling a hydrogen storage system for a fuel cell vehicle. Three topics were investigated to address the delivery characteristics of H2: temperature change (ΔT), non-ideal gas characteristics at high pressures, and the maximum amount of hydrogen available due to the CHG storage tank effective “state-of-charge” (SOC) -- i.e. how much does the pressure drop between the tank and the fuel cell stack reduce the usable H2 in the tank. The Joule-Thomson coefficient provides an answer to the expected ΔT during expansion of the H2 from 5000 psi to 45 psi.

This paper focuses on the impact of proper thermal integration between two major components of the indirect methanol fuel cell vehicle fuel processor (reformer and burner). The fuel processor uses the steam reformation of methanol to produce the hydrogen required by the fuel cell. Since the steam reformation is an endothermic process, the required thermal energy is supplied by a catalytic burner. The performance of the fuel processor is very strongly influenced by the extent of thermal integration between the reformer and burner. Both components are modeled as a set of CSTRs (Continuous Stirred Tank Reactors) using Matlab/Simulink. The current model assumes no time lag between the methanol sent into the reformer and the methanol sent into the burner to generate the necessary heat for the reformer reactions to occur.

This work presents a method to maximize the net power output of an indirect methanol PEM fuel cell system. This method establishes an operating strategy for the air supply based on the stack, air supply and water and thermal management (WTM) sub-system characteristics - holding anode conditions constant. It is shown that operating strategies based on individual components result in the inefficient operation of the overall system. Inclusion of the WTM modifies the optimal operating conditions for both low and high pressure systems. However the results for high pressure show an efficiency gain through reducing air pressure and increasing airflow, the opposite of what is expected. This work also outlines the components and issues not included and their importance in system operation.

In July 1997, the Pacific Northwest and Alaska Regional Bioenergy Program, in cooperation with several industrial and institutional partners initiated a long-haul 322,000 km (200,000 mile) operational demonstration using a biodiesel and diesel fuel blend in a 324 kW (435 HP), Caterpillar 3406E Engine, and a Kenworth Class 8 heavy duty truck. This project was designed to: develop definitive biodiesel performance information, collect emissions data for both regulated and non-regulated compounds including mutagenic activity, and collect heavy-duty operational engine performance and durability information. To assess long-term engine durability and wear; including injector, valve and port deposit formations; the engine was dismantled for inspection and evaluation at the conclusion of the demonstration. The fuel used was a 50% blend of biodiesel produced from used cooking oil (hydrogenated soy ethyl ester) and 50% 2-D petroleum diesel.

This work focuses on the algorithms to simulate and analyze the characteristics of an indirect methanol fuel cell vehicle. The individual components of the electric drive train including transmission, the vehicle properties, such as drag, frontal area, wheel inertia etc., and the fuel cell system are modeled in a dynamic manner. Further the interaction between the individual components and a simple driver model is described. The algorithms are coded using the simulation tool Matlab/Simulink. The simulation tool is strictly setup in a modular form allowing modifications of individual component characteristics or control algorithms without the need to change the remainder of the model. For the benefit of a more in depth discussion of the applied algorithms and the setup of the model this paper focuses solely on the case of an Indirect Methanol Fuel Cell Vehicle (IMFCV) with steam reformer and without any additional energy storage.

Several lead-acid battery packs of different manufacture and voltage were evaluated on a performance and life-cycle basis. The battery packs ranged from a small 36 volt laboratory pack to a 320 volt full size U.S. Electricar S-10 truck pack. The influence of the charge algorithm, ambient temperature, and module connection methods for parallel strings on the performance and cycle-life of this laboratory pack was studied. Finally, a survey of presently employed battery management techniques, used in three “production” electric vehicles, was conducted. A standard set of testing procedures for electric vehicle batteries, based on industry accepted testing procedures, were used in the evaluations. The battery packs were evaluated by a combination of constant current capacity tests, cyclical loading to simulate typical EV driving cycles and actual EV driving experience.

The zinc bromine battery is a high energy density sealed battery that utilizes a flowing electrolyte and low cost materials (predominantly plastic) and operates at ambient temperatures. The typical full scale specific energy for this bipolar plate battery is more then twice that of lead acid batteries. The engineering research presented in this paper is the design and construction of a high-voltage, zinc bromine battery for use in an electric vehicle. Specifically, a 390 volt system is being integrated into a US Electricar S10 light-duty truck. The research goal is to show a reliable and practical electrochemical power system that is lighter and provides a longer range and shorter recharge times than lead acid batteries. Results of this study will help determine the applicability and practicality of zinc bromine technology for electric vehicles.

This paper is a comprehensive comparative analysis of methanol, compressed natural gas, and liquefied natural gas as automotive fuels. First, we examine natural gas, coal, and biomass feedstocks, and the “security” of foreign feedstocks. Next, vehicle performance and emissions are considered, followed by an analysis of vehicle refuelling and storage technology. Environmental impacts of fuel production and distribution are analyzed; followed by a review of health, flammability, transport, and end-use hazards. We perform a detailed cost analysis that combines fuel cost and vehicle cost into discounted life-cycle cost-per-mile. Finally, we discuss the feasibility and implications of transitions to methanol and natural gas from our current vehicular fuel system. We find that natural gas vehicles may offer slight economic and environmental advantages, but that a transition to natural gas fuel would be more difficult, at least in the U.S.