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Wind tunnel tests were performed on an 8.9-percent scale semispan wing in the Wichita State University 7x10-foot wind tunnel with simulated ice accretion shapes. Simulated ice shapes from large-droplet clouds, simple-geometry ice horn shapes, and simple-geometry spanwise ridge shapes typical of runback icing were tested. Three Reynolds number and Mach number combinations were tested over a range of angles of attack. Aerodynamic forces and moments were acquired from the tunnel balance and surface pressures and oil flow visualizations were acquired. This research supplements the Swept Wing Icing Program recently concluded by NASA, FAA, ONERA, and their partners by testing new ice shapes on the same wind tunnel model. Additional surface roughness was added to simulate large-droplet ice accretion aft of the highly three-dimensional primary ice shape, and it had little effect on the wing aerodynamic performance.

In the air conditioning system, flow-induced noise is very disturbing, including the noise generated in the expansion device and the heat exchangers. In the past few decades, most researches related to flow-induced noise focused on the relationship between the flow regimes near the expansion device and the amplitude of flow-induced noise when the measurements are not synched. In this paper, an experimental approach is used to explore the simultaneous relationships between flow-induced noise characteristics and flow regimes at the inlet of TXV of evaporators used in automobiles. A pumped R134a loop with microphones and transparent visualization sections is used to simulate the vapor compression system. Also, the paper evaluates the severity of flow-induced noise from not only the amplitude of noise but also the frequency of noise with a parameter called psychoacoustic annoyance (PA).

Carbon dioxide (CO2 or R744) is a promising next-generation refrigerant for mobile air-conditioning applications (MAC), which has the advantages of good heating performance in cold climates and environmental-friendly properties. This paper presents a simulation model of an integrated internal heat exchanger (IHX) and accumulator (Acc) using the finite volume method. The results are validated by a group of experimental data collected with different transcritical R744 mobile air-conditioner and heat pump (MHP) systems, and the error was within ±10%. The impacts of refrigerant mass flow rate and operating temperatures on the heat transfer rate of the IHX, improvement on refrigeration capacity and the liquid level in the Acc were studied. Results show that the net benefits of IHX are significant in AC mode, while it helps preventing flooding of the compressor in MHP mode.

Cavitation plays a significant role in the spray characteristics and the subsequent mixing and combustion process in engines. Cavitation has beneficial effects on the development of the fuel sprays by improving injection velocity and promoting primary break-up. On the other hand, intense pressure peaks induced by the vapor collapse may lead to erosion damage and severe degradation of the injector performance. In the present paper, the transient cavitating flow in the injector-like geometry was investigated using the modified turbulence model and cavitation criterion. A local density correction was used in the Reynolds-averaged Navier-Stokes turbulence model to reduce the turbulent viscosity, which facilitates the cavitation development. The turbulent stress was also considered in the cavitation inception stage. The modified model is capable of reproducing the cavitating flow with an affordable computational cost.

Phase separation circuiting have been proved in the past to effectively improve the performance of mobile air conditioning (MAC) condensers. In the vertical second header of the condenser, liquid separates from vapor mainly due to gravity, leaving vapor-rich flow with higher heat transfer coefficient to go into the upper passes. The condenser effectiveness is improved in this way. However, separation is usually not perfect, expressed through the separation efficiency (ηl and ηv). This paper presents the numerical study of phase separation phenomena in the second header. The Euler-Euler method of Computational Fluid Dynamics (CFD) is used. Simulations are conducted for two-phase refrigerant R-134a for MAC application. Inlet mass flow rate is simulated at values of 16 g∙s-1, 20 g∙s-1, and 30 g∙s-1 for 21 inlet microchannel tubes, which is the same 1st-pass tube number as of a real separation condenser. Corresponding mass fluxes are 166 kg∙m-2∙s-1, 207 kg∙m-2∙s-1, and 311 kg∙m-2∙s-1.

With market share of electric vehicles continue to grow, there is an increasing demand of mobile heat pump for cabin climate control, as it has much higher energy efficiency when compared to electric heating and helps to cut drive range reduction. One big challenge of heat pump systems is that their heating capacities drop significantly when operating at very low ambient temperature, especially for those with low pressure refrigerants. This paper presents a way to improve low ambient temperature heating performance by using intermediate vapor bypass with the outdoor heat exchanger, which works as an evaporator in heat pump mode. The experimental results show a 35% increase of heating capacity at −20 °C ambient with the improved system as compared to the baseline, and heating performance factor also slightly increased when the system is working at higher ambient temperature to reach the same heating capacity as the baseline.

The demand for mobile heat pump systems increases with the growing popularity of electric vehicles. One big challenge of such systems using low pressure refrigerant is the substantial drop of heating capacity at low ambient temperature conditions, when heat is most needed. The low suction density associated with low operating pressure in the evaporator is the major reason for the capacity drop. In extremely low ambient temperature, compressor speed may need to be regulated in order to prevent suction pressure going below atmospheric pressure, hence further reducing heat pumping capability. Other factors like pressure drop induced temperature glide and refrigerant maldistribution in the outdoor evaporator also weakens the system ability to absorb heat from ambient air. This paper presents detailed and in-depth analysis of the performance and limiting factors on low ambient temperature operation of a mobile heat pump system using refrigerant R1234yf.

Ignition location is one of the important factors that affect the thermal efficiency, exhaust emissions and knock sensitivity in premixed-charge ignition engines. However, the ignition initiation locations of pre-chamber generated turbulent jet ignition, which is a promising ignition enhancement method, are not clearly understood due to the complex physics behind it. Motivated by this, the ignition initiation location of a transient turbulent jet in a constant volume combustor is analyzed by the use of computational fluid dynamics (CFD) simulations. In the CFD simulations of this work, commercial codes KIVA-3 V release 2 and an in-house-developed chemical solver with a detailed mechanism for H2/air mixtures are used. Comparisons are performed between simulated and experimental ignition initiation locations, and they agree well with one another. A detailed parametric study of the influence of in-cylinder temperature on the ignition initiation location is also performed.

This paper presents the study of refrigerant charge imbalance between A/C (cooling) mode and HP (heating) mode of a mobile reversible system. Sensitivities of cooling and heating capacity and energy efficiency with respect to refrigerant charge were investigated. Optimum refrigerant charge level for A/C mode was found to be larger than that for HP mode, primarily due to larger condenser size in A/C mode. Refrigerant charge retention in components at both modes were measured in the lab by quick close valve method. Modeling of charge retention in heat exchangers was compared to experimental measurements. Effect of charge imbalance on oil circulation was also discussed.

This paper presents the latest results for a new high efficiency clean diesel combustion system – Adaptive PCCI Combustion (a premixed charge compression ignition mixed-mode combustion) using a micro-variable circular orifice (MVCO) fuel injector. Key characteristics of the new combustion system such as low NOx and soot emissions, high fuel efficiency, increased engine torque are presented through KIVA simulation results. While early premixed charge compression ignition (PCCI) combustion reduces engine-out NOx and soot, it's limited to partial loads by known issues such as combustion control, high HC and CO, and high pressure rise rate, etc. Conventional combustion is well controlled diffusion combustion but comes with high NOx and soot. Leveraging the key merits of PCCI and conventional combustion in a practical engine is both meaningful and challenging.

The operation of a small bore high speed direct injection (HSDI) engine with a MVCO injector is simulated by the KIVA 3V code, developed by Los Alamos National Laboratory. The MVCO injector extends the range of injection timings over conventional injectors and it extra flexibility in designing injection schemes. Combustion from very early injection is observed with MVCO injections but not with conventional injection. This improves the fuel economy of the engine in terms of lower ISFC. Even better efficiency can be achieved by using biodiesel, which may be due to extra oxygen in the fuel improving the combustion process. Biodiesel sees a longer ignition delay for the initial injection. It also exhibits a faster burning rate and shorter combustion duration. Biodiesel also lowered both NOx and soot emissions. This is consistent with the general observation for soot emissions.

This paper describes a ‘toolbox’ for modeling liquid cooling system networks within vehicle thermal management systems. Components which can be represented include pumps, coolant lines, control valves, heat sources and heat sinks, liquid-to-air and liquid-to-refrigerant heat exchangers, and expansion tanks. Network definition is accomplished through a graphical user interface, allowing system architecture to be easily modified. The elements of the toolbox are physically based, so that the models can be applied before hardware is procured. The component library was coded directly into MATLAB / SIMULINK and is intended for control system development, hardware-in-the-loop (HIL) simulation, and as a system emulator for on-board diagnostics and controls purposes. For HIL simulation and on-board diagnostics and controls, it is imperative that the model run in real-time.

Combustion processes employing different injection strategies in a High-Speed Direct Inject (HSDI) diesel engine were investigated using a narrow angle injector (70 degree). Whole-cycle combustion was visualized using a high-speed digital video camera. The liquid spray evolution process was imaged by the Mie-scattering technique. Different injection strategies were employed in this study including early pre-Top Dead Center (TDC) injection, post-TDC injection, multiple injection strategies with an early pre-TDC injection and a late post-TDC injection. Smokeless combustion was obtained under some operating conditions. Compared with the original injection angle (150 degree), some new combustion phenomena were observed for certain injection strategies. For early pre-TDC injection strategies, liquid fuel impingement is observed that results in some newly observed fuel film combustion flame (pool fires) following an HCCI-like weak flame.

A prediction model for hand prehensile movements was developed and validated. The model is based on a new approach that blends forward dynamics and a simple parametric control scheme. In the development phase, model parameters were first estimated using a set of hand grasping movement data, and then statistically analyzed. In the validation phase, the model was applied to novel conditions created by varying the subject group and size of the object grasped. The model performance was evaluated by the prediction errors under various novel conditions as compared to the benchmark values with no extrapolation. Analyses of the model parameters led to insights into human movement production and control. The resulting model also offers computational simplicity and efficiency, a much desired attribute for digital applications.

This paper presents an experimental analysis of the performance of various control strategies applied to automotive air conditioning systems. A comparison of the performance of a thermal expansion valve (TEV) and an electronic expansion valve (EEV) over a vehicle drive cycle is presented. Improved superheat regulation and minor efficiency improvements are shown for the EEV control strategies. The efficiency benefits of continuous versus cycled compressor operation are presented, and a discussion of significant improvements in energy efficiency using compressor control is provided. Dual PID loops are shown to control evaporator outlet pressure while regulating superheat. The introduction of a static decoupler is shown to improve the performance of the dual PID loop controller. These control strategies allow for system capacity control, enabling continuous operation and achieving significant energy efficiency improvements.

Constant Velocity (CV) joints are an integral part of modern vehicles, significantly affecting steering, suspension, and vehicle vibration comfort levels. Each driveshaft comprises of two types of CV joints, namely fixed and plunging types connected via a shaft. The main friction challenges in such CV joints are concerned with plunging CV joints as their function is to compensate for the length changes due to steering motion, wheel bouncing and engine movement. Although CV joints are common in vehicles, there are aspects of their internal friction and contact dynamics that are not fully understood or modeled. Current research works on modeling CV joint effects on vehicle performance assume constant empirical friction coefficient values. Such models, however are not always accurate, especially under dynamic conditions which is the case for CV tripod joints.

The US Army uses a light tactical High-Mobility Multi-Purpose Wheeled Vehicle (HMMWV) which, due to the amount of armor added, requires air conditioning to keep its occupants comfortable. The current system uses R134a in a dual evaporator, remote-mounted condenser, engine-driven compressor system. This vehicle has been adapted to use an environmentally friendly refrigerant (carbon dioxide) to provide performance, efficiency, comfort and logistical benefits to the Army. The unusual thermal heat management issues and the fact that the vehicle is required to operate under extreme ambient conditions have made the project extremely challenging. This paper is a continuation of work presented at the SAE Alternate Refrigerants Symposium held in Phoenix last June [1].

High strength materials have desirable mechanical properties but often cannot be machined economically, which results in unacceptably high finished component cost. MADI™ (machinable austempered ductile iron) overcomes this difficultly and provides the highly desirable combination of high strength, excellent low temperature toughness, good machinability and attractive finished component cost. The Machine Tool Systems Research Laboratory at the University of Illinois at Urbana-Champaign performed extensive machinability testing and determined the appropriate tools, speeds and feeds for milling and drilling (https://netfiles.uiuc.edu/malkewcz/www/MADI.htm). This paper provides the information necessary for the efficient and economical machining of MADI™ and provides comparative machinability data for common grades of ductile iron (EN-GJS-400-18, 400-15, 450-10, 500-7, 600-3 & 700-2) for comparison.

A multicomponent fuel film vaporization model using continuous thermodynamics is developed for multidimensional spray and wall film modeling. The vaporization rate is evaluated using the turbulent boundary-layer assumption and a quasi-steady approximation. Third-order polynomials are used to model the fuel composition profiles and the temperature within the liquid phase in order to predict accurate surface properties that are important for evaluating the mass and moment vaporization rates and heat flux. By this approach, the governing equations for the film are reduced to a set of ordinary differential equations and thus offer a significant reduction in computational cost while maintaining adequate accuracy compared to solving the governing equations for the film directly.

Control system design is one of the most critical issues for implementation of intelligent vehicle systems. Wide ranged fundamental research has been undertaken in this area and the safety issues of the fully automated vehicles are clearly recognized. Study of vehicle performance constrains is essential for a good understanding of this problem. This paper discusses safety issues of heavy-duty vehicles under automatic steering control. It focuses on the analysis of the effect of tire force saturation. Vehicle handling characteristics are also analyzed to improve understanding of the truck dynamics and control tasks. A simple differential brake control is formulated to show its effect of on reducing trailer swing.