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Technical Paper

Modeling of an Integrated Internal Heat Exchanger and Accumulator in R744 Mobile Air-Conditioning Applications

2020-04-14
2020-01-0153
Carbon dioxide (CO2 or R744) is a promising next-generation refrigerant for mobile air-conditioning applications (MAC), which has the advantages of good heating performance in cold climates and environmental-friendly properties. This paper presents a simulation model of an integrated internal heat exchanger (IHX) and accumulator (Acc) using the finite volume method. The results are validated by a group of experimental data collected with different transcritical R744 mobile air-conditioner and heat pump (MHP) systems, and the error was within ±10%. The impacts of refrigerant mass flow rate and operating temperatures on the heat transfer rate of the IHX, improvement on refrigeration capacity and the liquid level in the Acc were studied. Results show that the net benefits of IHX are significant in AC mode, while it helps preventing flooding of the compressor in MHP mode.
Technical Paper

Controlling Strategy for the Performance and NOx Emissions of the Hydrogen Internal Combustion Engines with a Turbocharger

2020-04-14
2020-01-0256
Hydrogen fuel is a future energy to solve the problems of energy crisis and environmental pollution. Hydrogen internal combustion engines can combine the advantage of hydrogen without carbon pollution and the main basic structure of the traditional engines. However, the power of the port fuel injection hydrogen engines is smaller than the same volume gasoline engine because the hydrogen occupies the volume of the cylinder and reduces the air mass flow. The turbocharger can increase the power of hydrogen engines but also increase the NOx emission. Hence, a comprehensive controlling strategy to solve the contradiction of the power, BTE and NOx emission is important to improve the performance of hydrogen engines. This paper shows the controlling strategy for a four-stroke, 2.3L hydrogen engine with a turbocharger. The controlling strategy divides the operating conditions of the hydrogen engine into six parts according to the engine speeds and loads.
Technical Paper

High-Load Compression-Ignition Engine Emissions Reduction with Inverted Phi-Sensitivity Fuel Using Multiple Injection Strategies

2019-04-02
2019-01-0554
Inverted phi (ϕ)-sensitivity is a new approach of NOx reduction in compression-ignition (C.I.) engines. Previously, pure ethanol (E100) was selected as the preliminary test fuel in a single injection compression-ignition engine, and was shown to have good potential for low engine-out NOx emissions under low and medium load conditions due to its inverted ignition sequence. Under high load, however, the near-stoichiometric and non-homogeneous fuel/air distribution removes the effectiveness of the inverted ϕ-sensitivity. Therefore, it is desirable to recover the combustion sequence in the chamber such that the leaner region is burned before the near-stoichiometric region. When the combustion in near-stoichiometric region is inhibited, the temperature rise of that region is hindered and the formation of NOx is suppressed.
Technical Paper

Numerical Simulation of Two-Phase Flow in the Second Header of MAC Condenser

2019-04-02
2019-01-1065
Phase separation circuiting have been proved in the past to effectively improve the performance of mobile air conditioning (MAC) condensers. In the vertical second header of the condenser, liquid separates from vapor mainly due to gravity, leaving vapor-rich flow with higher heat transfer coefficient to go into the upper passes. The condenser effectiveness is improved in this way. However, separation is usually not perfect, expressed through the separation efficiency (ηl and ηv). This paper presents the numerical study of phase separation phenomena in the second header. The Euler-Euler method of Computational Fluid Dynamics (CFD) is used. Simulations are conducted for two-phase refrigerant R-134a for MAC application. Inlet mass flow rate is simulated at values of 16 g∙s-1, 20 g∙s-1, and 30 g∙s-1 for 21 inlet microchannel tubes, which is the same 1st-pass tube number as of a real separation condenser. Corresponding mass fluxes are 166 kg∙m-2∙s-1, 207 kg∙m-2∙s-1, and 311 kg∙m-2∙s-1.
Technical Paper

Software Reliability Growth Modeling: Comparison between Non-Linear- Regression Estimation and Maximum-Likelihood-Estimator Procedures

2018-09-10
2018-01-1772
Automotive software complexity has been growing rapidly with time. The demand for automation in automotive segment including autonomous automobiles and software based products has caught the attention of researchers. Hence, it is necessary to check the complexity of automotive software and their reliability growth. Testing in the field of software artifact is resource intensive exercise. If project managers are able to put forward testing activities well then the testing resource consumptions may be much more resource/cost efficient. Reliability can be estimated during testing phase of software using software reliability growth models (SRGMs). A software package Computer Aided Software Reliability Estimation (CASRE) has many important SRGMs. These SRGMs are based on Non-Homogeneous Poisson Process (NHPP), Markov process or Bayesian models.
Technical Paper

Application of Intermediate Vapor Bypass to Mobile Heat Pump System: Extending Operating Range to Lower Ambient Temperature with Low Pressure Low GWP Fluid

2018-04-03
2018-01-0071
With market share of electric vehicles continue to grow, there is an increasing demand of mobile heat pump for cabin climate control, as it has much higher energy efficiency when compared to electric heating and helps to cut drive range reduction. One big challenge of heat pump systems is that their heating capacities drop significantly when operating at very low ambient temperature, especially for those with low pressure refrigerants. This paper presents a way to improve low ambient temperature heating performance by using intermediate vapor bypass with the outdoor heat exchanger, which works as an evaporator in heat pump mode. The experimental results show a 35% increase of heating capacity at −20 °C ambient with the improved system as compared to the baseline, and heating performance factor also slightly increased when the system is working at higher ambient temperature to reach the same heating capacity as the baseline.
Technical Paper

The Effect of In-Cylinder Temperature on the Ignition Initiation Location of a Pre-Chamber Generated Hot Turbulent Jet

2018-04-03
2018-01-0184
Ignition location is one of the important factors that affect the thermal efficiency, exhaust emissions and knock sensitivity in premixed-charge ignition engines. However, the ignition initiation locations of pre-chamber generated turbulent jet ignition, which is a promising ignition enhancement method, are not clearly understood due to the complex physics behind it. Motivated by this, the ignition initiation location of a transient turbulent jet in a constant volume combustor is analyzed by the use of computational fluid dynamics (CFD) simulations. In the CFD simulations of this work, commercial codes KIVA-3 V release 2 and an in-house-developed chemical solver with a detailed mechanism for H2/air mixtures are used. Comparisons are performed between simulated and experimental ignition initiation locations, and they agree well with one another. A detailed parametric study of the influence of in-cylinder temperature on the ignition initiation location is also performed.
Technical Paper

Measurements of the Evaporation Behavior of the Film of Fuel Blends

2018-04-03
2018-01-0290
The formation of fuel film in the combustion cylinder affects the mixing process of the air and the fuel, and the process of the combustion propagation in engines. Some models of film evaporation have been developed to predict the evaporation behavior of the film, but rarely experimental results have been produced, especially when the temperature is high. In this study, the evaporation behavior of the film of different species of oil and their blends at different temperature are observed. The 45 μL films of isooctane, 1-propanol, 1-butanol, 1-pentanol, and their blends were placed on a quartz glass substrate in the closed temperature-controlled chamber. The shape change of the film during evaporation was monitored by a high-speed camera through the window of the chamber. First, the binary blends film of isooctane and one of the other three oils were evaporated at 30 °C, 50 °C, 70 °C and 90 °C.
Technical Paper

Modeling of Quasi-1D Multi-Component Fuel Droplet Vaporization using Discrete Approach with Experimental Validation

2018-04-03
2018-01-0287
An efficient multi-component fuel droplet vaporization model has been developed in this work using discrete approach. The precise modeling of droplet vaporization process is divided into two parts: vapor-phase and liquid-phase sub-models. Temporal evolution of flow inside the droplet is considered to describe the transient behavior introduced by the slow diffusion process. In order to account for the internal circulation motion, surface regression and finite diffusion without actually resolving the spatial governing equations within the liquid phase, a set of ordinary differential equations is applied to describe the evolution of the non-uniform distributions of universal diffusional variables, i.e. temperature and species mass fraction. The differences between the droplet surface and bulk mean states are modeled by constructing a quasi-1D frame; the effect of the internal circulations is taken into consideration by using the effective diffusivity rather than physical diffusivity.
Technical Paper

Regulated and Unregulated Emissions from a Spark Ignition Engine Fueled with Acetone-Butanol-Ethanol (ABE)-Gasoline Blends

2017-10-08
2017-01-2328
Bio-butanol has been widely investigated as a promising alternative fuel. However, the main issues preventing the industrial-scale production of butanol is its relatively low production efficiency and high cost of production. Acetone-butanol-ethanol (ABE), the intermediate product in the ABE fermentation process for producing bio-butanol, has attracted a lot of interest as an alternative fuel because it not only preserves the advantages of oxygenated fuels, but also lowers the cost of fuel recovery for individual component during fermentation. If ABE could be directly used for clean combustion, the separation costs would be eliminated which save an enormous amount of time and money in the production chain of bio-butanol.
Technical Paper

Comparison Study on Combustion and Emission Characteristics of ABE/IBE-Diesel Blends in a Common-Rreail Diesel Engine

2017-10-08
2017-01-2321
Bio-butanol has been considered as a promising alternative fuel for internal combustion engines due to its advantageous physicochemical properties. However, the further development of bio-butanol is inhibited by its high recovery cost and low production efficiency. Hence, the goal of this study is to evaluate two upstream products from different fermentation processes of bio-butanol, namely acetone-butanol-ethanol (ABE) and isopropanol-butanol-ethanol (IBE), as alternative fuels for diesel. The experimental comparison is conducted on a single-cylinder and common-rail diesel engine under various main injection timings (MIT) and equivalent engine load (EEL) conditions. The experimental results show that ABE and IBE significantly affect the combustion phasing. The start of combustion (SOC) is retarded when ABE and IBE are mixed with diesel. Furthermore, the ABE/IBE-diesel blends are more sensitive to the changes in MIT compared with that of pure diesel.
Journal Article

Experimental Study on High-Load Extension of Gasoline/PODE Dual-Fuel RCCI Operation Using Late Intake Valve Closing

2017-03-28
2017-01-0754
The dual-fuel Reactivity Controlled Compression Ignition (RCCI) combustion could achieve high efficiency and low emissions over a wide range of operating conditions. However, further high load extension is limited by the excessive pressure rise rate and soot emission. Polyoxymethylene dimethyl ethers (PODE), a novel diesel alternative fuel, has the capability to achieve stoichiometric smoke-free RCCI combustion due to its high oxygen content and unique molecule structure. In this study, experimental investigations on high load extension of gasoline/PODE RCCI operation were conducted using late intake valve closing (LIVC) strategy and intake boosting in a single-cylinder, heavy-duty diesel engine. The experimental results show that the upper load can be effectively extended through boosting and LIVC with gasoline/PODE stoichiometric operation.
Technical Paper

An Efficient and Unified Combustion Model for CFD of SI and CI Engine Operation

2017-03-28
2017-01-0572
In this work, an efficient and unified combustion model is introduced to simulate the flame propagation, diffusion-controlled combustion, and chemically-driven ignition in both SI and CI engine operation. The unified model is constructed upon a G-equation model which addresses the premixed flame propagation. The concept of the Livengood-Wu integral is used with tabulated ignition delay data to account for the chemical kinetics which is responsible for the spontaneous ignition of fuel-air mixture. A set of rigorously defined operations are used to couple the evolution of the G scalar field and the Livengood-Wu integral. The diffusion-controlled combustion is simulated equivalent to applying the Burke-Schumann limit. The combined model is tested in the simulation of the premixed SI combustion in a constant volume chamber, as well as the CI combustion in a conventional small bore diesel engine.
Journal Article

Numerical Study of RCCI and HCCI Combustion Processes Using Gasoline, Diesel, iso-Butanol and DTBP Cetane Improver

2015-04-14
2015-01-0850
Reactivity Controlled Compression Ignition (RCCI) has been shown to be an attractive concept to achieve clean and high efficiency combustion. RCCI can be realized by applying two fuels with different reactivities, e.g., diesel and gasoline. This motivates the idea of using a single low reactivity fuel and direct injection (DI) of the same fuel blended with a small amount of cetane improver to achieve RCCI combustion. In the current study, numerical investigation was conducted to simulate RCCI and HCCI combustion and emissions with various fuels, including gasoline/diesel, iso-butanol/diesel and iso-butanol/iso-butanol+di-tert-butyl peroxide (DTBP) cetane improver. A reduced Primary Reference Fuel (PRF)-iso-butanol-DTBP mechanism was formulated and coupled with the KIVA computational fluid dynamic (CFD) code to predict the combustion and emissions of these fuels under different operating conditions in a heavy duty diesel engine.
Journal Article

Study on a Versatile Liquid Dosing Device for IC Engine After-Treatment System

2015-04-14
2015-01-1035
A versatile liquid dosing device along with its metering theory, which can be applied to both SCR dosing system and DPF regeneration system of IC engine after-treatment system, is presented in this paper. The device is composed of a solenoid driven plunger pump, a nozzle and a pressure tube, and is pump-end controlled by PWM signals. Both electrically resistive and conductive liquids including DEF for SCR system, fuel for DPF regeneration, and gasoline for spark ignition engine, can be dispensed quantitatively with this device. A metering theory determining the liquid discharged per injection is developed by studying the system using a physical-mathematical model. The study shows that the liquid discharge can be well correlated with a measurable variable T3, which is associated with the net output energy. Experimental investigations verified that the metering results were independent of the state changes.
Technical Paper

The Optimization of Intake Port using Genetic Algorithm and Artificial Neural Network for Gasoline Engines

2015-04-14
2015-01-1353
The flow performance of intake port significantly affects engine output power, fuel economy, and exhaust emissions in gasoline engines. Thus, optimal intake port geometry is desired in gasoline engines. To optimize the flow performance of intake port, a new optimization method combining genetic algorithm (GA) and artificial neural network (ANN) was proposed. First, an automatic system for generating the geometry of the tangential intake port was constructed to create various port geometries through inputting the 18 pre-defined structural parameters. Then, the effects of four critical structural parameters were investigated through numerical simulation. On the basis of the computational results, an ANN was used to model the flow performance of the intake port, and a genetic algorithm was simultaneously employed to optimize the flow performance by optimizing the four important structural parameters. Finally, the optimization results were verified through numerical simulation.
Journal Article

Numerical Study of the Effect of Piston Shapes and Fuel Injection Strategies on In-Cylinder Conditions in a PFI/GDI Gasoline Engine

2014-10-13
2014-01-2670
SI-CAI hybrid combustion, also known as spark-assisted compression ignition (SACI), is a promising concept to extend the operating range of CAI (Controlled Auto-Ignition) and achieve the smooth transition between spark ignition (SI) and CAI in the gasoline engine. In order to stabilize the hybrid combustion process, the port fuel injection (PFI) combined with gasoline direct injection (GDI) strategy is proposed in this study to form the in-cylinder fuel stratification to enhance the early flame propagation process and control the auto-ignition combustion process. The effect of bowl piston shapes and fuel injection strategies on the fuel stratification characteristics is investigated in detail using three-dimensional computational fluid dynamics (3-D CFD) simulations. Three bowl piston shapes with different bowl diameters and depths were designed and analyzed as well as the original flat piston in a single cylinder PFI/GDI gasoline engine.
Technical Paper

Updated Prediction of the Physical Properties Needed for Modeling the Spray Behavior of Biodiesel Fuel

2014-10-13
2014-01-2750
It has been recognized that density, viscosity, surface tension, and volatility of liquid fuel are of great importance on the atomization and vaporization characteristics of biodiesel spray. This paper presents a comprehensive physical property prediction of biodiesel fuel for spray modeling with most recently developed property prediction models. The temperature-dependent properties of a soy methyl ester (SME) biodiesel were well predicted by the updated prediction methods. Then, the physical properties of the SME biodiesel were added into the KIVA-3V fuel library. By using the well predicted fuel properties, the spray behaviors of SME were successfully simulated by the KIVA-3V code under late-cycle post-injection, conventional diesel injection, and early-injection engine-relevant conditions. The simulation results agree reasonably well with the available experimental liquid penetrations under conditions of various ambient densities and temperatures.
Technical Paper

Effects of Fuel Volatility on Combustion and Emissions over a Wide Range of EGR Rates in a Diesel Engine

2014-10-13
2014-01-2659
To investigate the effects of fuel volatility on combustion and emissions in a diesel engine, a high-volatility fuel of n-heptane was blended into diesel fuel with different volumetric fractions (0%, 40%, 70%, 100%). A wide range of EGR rates from 0% to 65% were investigated, which covered both the conventional diesel combustion and low temperature combustion. Experiments under two engine load conditions, ∼5.2 bar and ∼10.5 bar gross IMEP were performed at 1500 rpm. The injection timing was fixed at 8°CA BTDC for all test cases. Results show that even if the ignition delay and combustion duration are nearly the same for all tested fuels, the premixed combustion fractions are increased for higher volatility fuels due to the improvement on mixing process during the ignition delay period. The indicated specific fuel consumption is decreased as using high-volatility fuels. The effect of fuel volatility on soot emissions depends on engine loads.
Technical Paper

Combustion and Emission Characteristics of a HCCI Engine Fuelled with Different n-Butanol-Gasoline Blends

2014-10-13
2014-01-2668
Biobutanol, i.e. n-butanol, as a second generation bio-derived alternative fuel of internal combustion engines, can facilitate the energy diversification in transportation and reduce carbon dioxide (CO2) emissions from engines and vehicles. However, the majority of research was conducted on spark-ignition engines fuelled with n-butanol and its blend with gasoline. A few investigations were focused on the combustion and exhaust emission characteristics of homogeneous charge compression ignition (HCCI) engines fuelled with n-butanol-gasoline blends. In this study, experiments were conducted in a single cylinder four stroke port fuel injection HCCI engine with fully variable valve lift and timing mechanisms on both the intake and exhaust valves. HCCI combustion was achieved by employing the negative valve overlap (NVO) strategy while being fueled with gasoline (Bu0), n-butanol (Bu100) and their blends containing 30% n-butanol by volume (Bu30).
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