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Law enforcement officers (LEO) make extensive use of vehicles to perform their jobs, often spending large portions of a shift behind the wheel. Few LEO vehicles are purpose-built; the vast majority are modified civilian vehicles. Data from the field indicate that LEO suffer from relatively high levels musculoskeletal injury that may be due in part to poor accommodation provided by their vehicles. LEO are also exposed to elevated crash injury risk, which may be exacerbated by a compromise in the performance of the occupant restraint systems due to body-borne equipment. A pilot study was conducted to demonstrate the application of three-dimensional anthropometric scanning and measurement technology to address critical concerns related to vehicle design. Detailed posture and belt fit data were gathered from five law enforcement officers as they sat in the patrol vehicles that they regularly used and in a mockup of a mid-sized vehicle.

Standing reach envelopes are important tools for the design of industrial and vehicle environments. Previous work in this area has focussed on manikin-based (where a few manikins are used to simulate individuals reaching within the region of interest) and population-based (where data are gathered on many individuals reaching in a constrained environment) approaches. Each of these methods has merits and shortfalls. The current work bridges the manikin- and population-based approaches to assessing reach by creating population models using kinematic simulation techniques driven by anthropometric data. The approach takes into account body dimensions, balance, and postural cost to create continuous models that can be used to assess designs with respect to both maximal and submaximal reaches. Cost is quantified as the degree to which the torso is involved in the reach, since the inclination of the torso is a good measure of lower-back load and may be related to subjective reach difficulty.

Children who are too large for harness restraints but too small to obtain good restraint from a vehicle seatbelt alone should be seated in a belt-positioning booster. Boosters have been shown to significantly reduce abdominal injuries caused by seatbelts. This effectiveness may be due in part to the fact that boosters reduce the effective seat cushion length, allowing children to sit more comfortably without slouching. NHTSA recommends that children who do not use harness restraints use boosters until they are at least 145 cm tall. In this paper, data from several sources were combined to assess how well children fit on rear seat cushions. Data from NASS-GES were analyzed to determine the age distribution of rear-seat occupants. Anthropometric data from several sources were analyzed to determine the distribution of buttock-popliteal length, a measure of thigh length that is a key determinant of seat fit, as a function of age and gender.

Turn signals mounted on exterior rearview mirrors are increasingly being used as original equipment on passenger cars and light trucks. The potential for mirror-mounted turn signals (MMTS) to improve the geometric visibility of turn signals is examined in this paper. A survey of U.S. and UN-ECE regulations showed that the turn signals of a vehicle that is minimally compliant with U.S. regulations are not visible to a driver of a nearby vehicle in an adjacent lane. Measurements of mirror location and window geometry were made on 74 passenger cars and light trucks, including 38 vehicles with fender-mounted turn signals (FMTS). These data were combined with data on driver eye locations from two previous studies to assess the relative visibility of MMTS and conventional signals. Simulations were conducted to examine the potential for signals to be obstructed when a driver looks laterally through the passenger-side window.

A new method is presented for physically measuring drivers' field of view in rearview mirrors. A portable coordinate measurement apparatus (FARO Arm) is used to measure the mirror locations, contours, and curvature. Measurements of the driver's head and eye locations while looking into each mirror are also made. Raytracing is used to map the two- or three-dimensional field of view in each mirror. The method differentiates between monocular, binocular, and ambinocular fields of view, and can account for head movements. This method has been applied to passenger cars, light trucks, and heavy trucks to document how drivers aim their mirrors during normal use.

The National Highway Traffic Safety Administration and the University of Michigan Transportation Institute are investigating truck design countermeasures to provide safety benefits during collisions with light vehicles. The goal is to identify approaches that would best balance costs and benefits. This paper outlines the first phase of this study, an analysis of two-vehicle, truck/light vehicle crashes from 1996 through 1998 using several crash data bases to obtain a current description and determine the scope of the aggressivity problem. Truck fronts account for 60% of light vehicle fatalities in collisions with trucks. Collision with the front of a truck carries the highest probability of fatal (K) or incapacitating (A) injury. Truck sides account for about the same number of K and A-injuries combined as truck fronts, though injury probability is substantially lower than in crashes involving the front of a truck.

Recent research in the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program has led to the development of a new method for automobile driver posture prediction, known as the Cascade Model. The Cascade Model uses a sequential series of regression functions and inverse kinematics to predict automobile occupant posture. This paper presents an alternative method for driver posture prediction using data-guided kinematic optimization. The within-subject conditional distributions of joint angles are used to infer the internal cost functions that guide tradeoffs between joints in adapting to different vehicle configurations. The predictions from the two models are compared to in-vehicle driving postures.

Pregnant occupants pose a particular challenge to safety engineers because of their different anthropometry and the additional “occupant within the occupant.” A detailed study of the anthropometry and seated posture of twentytwo pregnant drivers over the course of their pregnancies was conducted. Subjects were tested in an adjustable seating buck that could be configured to different vehicle package geometries with varying belt anchorage locations. Each subject was tested four times over the course of her pregnancy to examine changes in seat positioning, seated anthropometry, and positioning of the lap and shoulder belts with gestational age. Data collected include preferred seating positions of pregnant drivers, proximity of the pregnant occupant to the steering wheel and airbag module, contours of the subjects’ torsos and abdomens relative to seat-belt centerline contours, and subject perceptions of their seated posture and proximity to vehicle components.

A new method of predicting automobile occupant posture is presented. The Cascade Prediction Model approach combines multiple independent predictions of key postural degrees of freedom with inverse kinematics guided by data-based heuristics. The new model, based on posture data collected in laboratory mockups and validated using data from actual vehicles, produces accurate posture predictions for a wide range of passenger car interior geometries. Inputs to the model include vehicle package dimensions, seat characteristics, and occupant anthropometry. The Cascade Prediction Model was developed to provide accurate posture prediction for use with any human CAD model, and is applicable to many vehicle design and safety assessment applications.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) manikin provides new capabilities for vehicle and seat measurement while maintaining continuity with previous practices. This paper describes how the manikin is used in the development of new designs, the audit verification of build, and in benchmarking competitive vehicles and seats. The measurement procedures are discussed in detail, along with the seat and package dimensions that are associated with the new tool.

The ASPECT program was conducted to develop new Automotive Seat and Package Evaluation and Comparison Tools. This paper presents a summary of the objectives, methods, and results of the program. The primary goal of ASPECT was to create a new generation of the SAE J826 H-point machine. The new ASPECT manikin has an articulated torso linkage, revised seat contact contours, a new weighting scheme, and a simpler, more user-friendly installation procedure. The ASPECT manikin simultaneously measures the H-point location, seat cushion angle, seatback angle, and lumbar support prominence of a seat, and can be used to make measures of seat stiffness. In addition to the physical manikin, the ASPECT program developed new tools for computer-aided design (CAD) of vehicle interiors. The postures and positions of hundreds of vehicle occupants with a wide range of body size were measured in many different vehicle conditions.

The primary objective of the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program was to develop a new generation of the SAE J826 H-point manikin. The new ASPECT manikin builds on the long-term success of the H-point manikin while adding new measurement capability and improved ease of use. The ASPECT manikin features an articulated torso linkage to measure lumbar support prominence; new contours based on human subject data; a new weighting scheme; lightweight, supplemental thigh, leg, and shoe segments; and a simpler, user-friendly installation procedure. This paper describes the new manikin in detail, including the rationale and motivation for the design features. The ASPECT manikin maintains continuity with the current SAE J826 H-point manikin in important areas while providing substantial new measurement capability.

Two new techniques for investigating the thermal skin-burn potential of airbags are presented. A reduced-volume airbag test procedure has been developed to obtain airbag pressures that are representative of a dynamic ridedown event during a static deployment. Temperature and heat flux measurements made with this procedure can be used to predict airbag thermal burn potential. Measurements from the reduced-volume procedure are complemented by data obtained using two gas-jet simulators, called heatguns. Gas is vented in controlled bursts from a large, heated, pressurized tank of gas onto a target surface. Heat flux measurements on the target surface have been used to develop quantitative models of the relationships between gas jet characteristics and burn potential.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program developed a new physical manikin for seat measurement and new techniques for integrating the seat measurements into the vehicle design process. This paper presents an overview of new concepts in vehicle interior design that have resulted from the ASPECT program and other studies of vehicle occupant posture and position conducted at UMTRI. The new methods result from an integration of revised versions of the SAE seat position and eyellipse models with the new tools developed in ASPECT. Measures of seat and vehicle interior geometry are input to statistical posture and position prediction tools that can be applied to any specified user population or individual occupant anthropometry.

Current ATD positioning practices depend on seat track position, seat track travel range, and design seatback angle to determine appropriate occupant position and orientation for impact testing. In a series of studies conducted at the University of Michigan Transportation Research Institute, driver posture and position data were collected in forty-four vehicles. The seat track reference points currently used to position ATDs (front, center, and rear of the track) were found to be poor predictors of the average seat positions selected by small female, midsize male, and large male drivers. Driver-selected seatback angle was not closely related to design seatback angle, the measure currently used to orient the ATD torso. A new ATD Positioning Model was developed that more accurately represents the seated posture and position of drivers who match the ATD statures.

SAE Recommended Practice J941 describes the eyellipse, a statistical representation of driver eye locations, that is used to facilitate design decisions regarding vehicle interiors, including the display locations, mirror placement, and headspace requirements. Eye-position data collected recently at University of Michigan Transportation Research Institute (UMTRI) suggest that the SAE J941 practice could be improved. SAE J941 currently uses the SgRP location, seat-track travel (L23), and design seatback angle (L40) as inputs to the eyellipse model. However, UMTRI data show that the characteristics of empirical eyellipses can be predicted more accurately using seat height, steering-wheel position, and seat-track rise. A series of UMTRI studies collected eye-location data from groups of 50 to 120 drivers with statures spanning over 97 percent of the U.S. population. Data were collected in thirty-three vehicles that represent a wide range of vehicle geometry.

The U.S. currently requires that reai-view mirrors installed as original equipment in the center and driver-side positions be flat. There has recently been interest in using nonplanar mirrors in those positions, including possibly mirrors with large radii (over 2 m). This has provided additional motivation to understand the effects of mirror curvature on drivers' perceptions of distance and speed. This paper addresses this issue by (1) reviewing the concepts from perceptual theory that are most relevant to predicting and understanding how drivers judge distance in nonplanar rearview mirrors, and (2) reviewing the past empirical studies that have manipulated mirror curvature and measured some aspect of distance perception. The effects of mirror curvature on cues for distance perception do not lead to simple predictions. The most obvious model is one based on visual angle, according to which convex mirrors should generally lead to overestimation of distances.

To determine the frequency of facial injuries from steering-wheel airbag deployments, 540 consecutive steering-wheel airbag deployments, investigated by the University of Michigan Transportation Research Institute (UMTRI) personnel, were reviewed. About 1 in 3 drivers sustain an injury to the face. Injuries to the area surrounding the eye (periorbital) or to the eyeball (ocular) rarely occur. The frequencies of facial or ocular injuries are the same for belted and unbelted drivers. Drivers of short stature had a higher frequency of facial injury. Females sustained ocular injuries more frequently than males. Untethered airbags were not overly involved in drivers with an ocular injury. No specific make or model car were overly represented in the ocular injury cases.

This paper describes an ongoing effort to develop computer-simulated instrumentation for the UMTRI Driver Interface Research Simulator. The speedometer, tachometer, engine and fuel gauges, along with warning lights are back projected onto a screen in front of the driver. The image is generated by a Macintosh running LabVIEW. Simulated instrumentation (instead of a production cluster) was provided so that new display designs can be rapidly generated and tested. This paper addresses the requirements for prototyping software, the advantages and disadvantages of the packages available, and the UMTRI implementation of the software, and its incorporation into the driving simulator.

Prominent, longitudinally convex lumbar supports are frequently recommended for auto seats based on the assumption that such supports will induce sitters to choose postures with substantial lumbar lordosis. Lumbar lordosis has been associated with reduced spine loading as measured by pressure in the intervertebral disks. Data from a laboratory study of the influence of lumbar support on driving posture demonstrate that, on average, lumbar lordosis is not strongly affected by large increases in lumbar support prominence. These findings, and their implications for seat design, are reviewed.