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Technical Paper

Cavitating Flow within an Injector-Like Geometry and the Subsequent Spray

2019-04-02
2019-01-0284
Cavitation plays a significant role in the spray characteristics and the subsequent mixing and combustion process in engines. Cavitation has beneficial effects on the development of the fuel sprays by improving injection velocity and promoting primary break-up. On the other hand, intense pressure peaks induced by the vapor collapse may lead to erosion damage and severe degradation of the injector performance. In the present paper, the transient cavitating flow in the injector-like geometry was investigated using the modified turbulence model and cavitation criterion. A local density correction was used in the Reynolds-averaged Navier-Stokes turbulence model to reduce the turbulent viscosity, which facilitates the cavitation development. The turbulent stress was also considered in the cavitation inception stage. The modified model is capable of reproducing the cavitating flow with an affordable computational cost.
Technical Paper

Macroscopic and Microscopic Characteristics of Flash Boiling Spray with Binary Fuel Mixtures

2019-04-02
2019-01-0274
Flash boiling has drawn much attention recently for its ability to enhance spray atomization and vaporization, while providing better fuel/air mixing for gasoline direct injection engines. However, the behaviors of flash boiling spray with multi-component fuels have not been fully discovered. In this study, isooctane, ethanol and the mixtures of the two with three blend ratios were chosen as the fuels. Measurements were performed with constant fuel temperature while ambient pressures were varied to adjust the superheated degree. Macroscopic and microscopic characteristics of flash boiling spray were investigated using Diffused Back-Illumination (DBI) imaging and Phase Doppler Anemometry (PDA). Comparisons between flash boiling sprays with single component and binary fuel mixtures were performed to study the effect of fuel properties on spray structure as well as atomization and vaporization processes.
Technical Paper

Spray Characteristics of Gasoline-Ethanol Fuel Blends under Flash-Boiling Conditions

2019-04-02
2019-01-0297
The spray structure and vaporization processes of flash-boiling sprays in a constant volume chamber under a wide range of superheated conditions were experimentally investigated by a high speed imaging technique. The Engine Combustion Network’s Spray G injector was used. Four fuels including gasoline, ethanol, and gasoline-ethanol blends E30 and E50 were investigated. Spray penetration length and spray width were correlated to the degree of the superheated degree, which is the ratio of the ambient pressure to saturated vapor pressure (pa/ps). It is found that parameter pa/ps is critical in describing the spray transformation under flash-boiling conditions. Three distinct stages namely the slight flash-boiling, the transition flash-boiling, and the flare flash-boiling are identified to describe the transformation of spray structures.
Technical Paper

A Visual Investigation of CFD-Predicted In-Cylinder Mechanisms That Control First- and Second-Stage Ignition in Diesel Jets

2019-04-02
2019-01-0543
The long-term goal of this work is to develop a conceptual model for multiple injections of diesel jets. The current work contributes to that effort by performing a detailed modeling investigation into mechanisms that are predicted to control 1st and 2nd stage ignition in single-pulse diesel (n-dodecane) jets under different conditions. One condition produces a jet with negative ignition dwell that is dominated by mixing-controlled heat release, and the other, a jet with positive ignition dwell and dominated by premixed heat release. During 1st stage ignition, fuel is predicted to burn similarly under both conditions; far upstream, gases at the radial-edge of the jet, where gas temperatures are hotter, partially react and reactions continue as gases flow downstream. Once beyond the point of complete fuel evaporation, near-axis gases are no longer cooled by the evaporation process and 1st stage ignition transitions to 2nd stage ignition.
Technical Paper

High-Load Compression-Ignition Engine Emissions Reduction with Inverted Phi-Sensitivity Fuel Using Multiple Injection Strategies

2019-04-02
2019-01-0554
Inverted phi (ϕ)-sensitivity is a new approach of NOx reduction in compression-ignition (C.I.) engines. Previously, pure ethanol (E100) was selected as the preliminary test fuel in a single injection compression-ignition engine, and was shown to have good potential for low engine-out NOx emissions under low and medium load conditions due to its inverted ignition sequence. Under high load, however, the near-stoichiometric and non-homogeneous fuel/air distribution removes the effectiveness of the inverted ϕ-sensitivity. Therefore, it is desirable to recover the combustion sequence in the chamber such that the leaner region is burned before the near-stoichiometric region. When the combustion in near-stoichiometric region is inhibited, the temperature rise of that region is hindered and the formation of NOx is suppressed.
Technical Paper

Combustion Characteristics in a Constant Volume Chamber of Diesel Blended with HTL

2019-04-02
2019-01-0578
There are a few different ways in which biofuels can be sourced, with the most popular coming from agricultural sources. An alternative approach is to utilize biowaste. An estimated 20 million dry tons of volatile organic compounds, or biowaste, is annually deposited in US municipal wastewaters. Most of this biowaste energy content is not recovered and, as a result, the biowaste could be a massive potential source of renewable energy. Biocrude diesel is converted from wet biowaste via hydrothermal liquefaction (HTL). Three types of feedstocks (algae, swine manure, and food processing waste) were converted into biocrude oil via HTL. From the previous experiments done in an AVL 5402 single-cylinder diesel engine, it was observed that the presence of 20% of HTL in the blend performed similarly during combustion to pure diesel. By studying these mixtures in a constant volume chamber, these observations could be compared to the results in the diesel engine.
Technical Paper

Optical Investigation of the Impact of Pilot Ratio Variations on Natural Gas Diesel Dual-Fuel Combustion

2019-04-02
2019-01-1159
Experiments were performed on a small-bore optically accessible engine to investigate diesel pilot ignition (DPI) and reactivity controlled compression ignition (RCCI) dual-fuel combustion strategies with direct injection of natural gas and diesel. Parametric variations of pilot ratio were performed. Natural luminosity and OH chemiluminescence movies of the combustion processes were captured at 28.8 and 14.4 kHz, respectively. These data were used to create ignition maps, which aided in comparing the propagation modes of the two combustion strategies. Lower pilot ratios resulted in lower initial heat release rates, and the initial ignition sites were generally smaller and less luminous; for increased pilot ratios the initial portion of the heat release was larger, and the ignition sites were large and bright. Comparisons between diesel pilot ignition and reactivity controlled compression ignition showed differences in combustion propagation mechanisms.
Technical Paper

Software Reliability Growth Modeling: Comparison between Non-Linear- Regression Estimation and Maximum-Likelihood-Estimator Procedures

2018-09-10
2018-01-1772
Automotive software complexity has been growing rapidly with time. The demand for automation in automotive segment including autonomous automobiles and software based products has caught the attention of researchers. Hence, it is necessary to check the complexity of automotive software and their reliability growth. Testing in the field of software artifact is resource intensive exercise. If project managers are able to put forward testing activities well then the testing resource consumptions may be much more resource/cost efficient. Reliability can be estimated during testing phase of software using software reliability growth models (SRGMs). A software package Computer Aided Software Reliability Estimation (CASRE) has many important SRGMs. These SRGMs are based on Non-Homogeneous Poisson Process (NHPP), Markov process or Bayesian models.
Technical Paper

Measurements of the Evaporation Behavior of the Film of Fuel Blends

2018-04-03
2018-01-0290
The formation of fuel film in the combustion cylinder affects the mixing process of the air and the fuel, and the process of the combustion propagation in engines. Some models of film evaporation have been developed to predict the evaporation behavior of the film, but rarely experimental results have been produced, especially when the temperature is high. In this study, the evaporation behavior of the film of different species of oil and their blends at different temperature are observed. The 45 μL films of isooctane, 1-propanol, 1-butanol, 1-pentanol, and their blends were placed on a quartz glass substrate in the closed temperature-controlled chamber. The shape change of the film during evaporation was monitored by a high-speed camera through the window of the chamber. First, the binary blends film of isooctane and one of the other three oils were evaporated at 30 °C, 50 °C, 70 °C and 90 °C.
Technical Paper

Comparison Study on Combustion and Emission Characteristics of ABE/IBE-Diesel Blends in a Common-Rreail Diesel Engine

2017-10-08
2017-01-2321
Bio-butanol has been considered as a promising alternative fuel for internal combustion engines due to its advantageous physicochemical properties. However, the further development of bio-butanol is inhibited by its high recovery cost and low production efficiency. Hence, the goal of this study is to evaluate two upstream products from different fermentation processes of bio-butanol, namely acetone-butanol-ethanol (ABE) and isopropanol-butanol-ethanol (IBE), as alternative fuels for diesel. The experimental comparison is conducted on a single-cylinder and common-rail diesel engine under various main injection timings (MIT) and equivalent engine load (EEL) conditions. The experimental results show that ABE and IBE significantly affect the combustion phasing. The start of combustion (SOC) is retarded when ABE and IBE are mixed with diesel. Furthermore, the ABE/IBE-diesel blends are more sensitive to the changes in MIT compared with that of pure diesel.
Technical Paper

An Efficient and Unified Combustion Model for CFD of SI and CI Engine Operation

2017-03-28
2017-01-0572
In this work, an efficient and unified combustion model is introduced to simulate the flame propagation, diffusion-controlled combustion, and chemically-driven ignition in both SI and CI engine operation. The unified model is constructed upon a G-equation model which addresses the premixed flame propagation. The concept of the Livengood-Wu integral is used with tabulated ignition delay data to account for the chemical kinetics which is responsible for the spontaneous ignition of fuel-air mixture. A set of rigorously defined operations are used to couple the evolution of the G scalar field and the Livengood-Wu integral. The diffusion-controlled combustion is simulated equivalent to applying the Burke-Schumann limit. The combined model is tested in the simulation of the premixed SI combustion in a constant volume chamber, as well as the CI combustion in a conventional small bore diesel engine.
Journal Article

Dynamic Engine Control for HCCI Combustion

2012-04-16
2012-01-1133
One of the factors preventing widespread use of Homogeneous Charge Compression Ignition or HCCI is the challenge of controlling the process under transient conditions. Current engine control technology does not have the ability to accurately control the individual cylinder states needed for consistent HCCI combustion. The material presented here is a new approach to engine control using a physics-based individual cylinder real time model to calculate the engine states and then controlling the engine with this state information. The model parameters and engine state information calculated within the engine controller can be used to calculate the required actuator positions so that the desired mass of air, fuel, and residual exhaust gas are achieved for each cylinder event. This approach offers a solution to the transient control problem that works with existing sensors and actuators.
Journal Article

Piston Bowl Optimization for RCCI Combustion in a Light-Duty Multi-Cylinder Engine

2012-04-16
2012-01-0380
Reactivity Controlled Compression Ignition (RCCI) is an engine combustion strategy that produces low NO and PM emissions with high thermal efficiency. Previous RCCI research has been investigated in single-cylinder heavy-duty engines. The current study investigates RCCI operation in a light-duty multi-cylinder engine at 3 operating points. These operating points were chosen to cover a range of conditions seen in the US EPA light-duty FTP test. The operating points were chosen by the Ad Hoc working group to simulate operation in the FTP test. The fueling strategy for the engine experiments consisted of in-cylinder fuel blending using port fuel-injection (PFI) of gasoline and early-cycle, direct-injection (DI) of diesel fuel. At these 3 points, the stock engine configuration is compared to operation with both the original equipment manufacturer (OEM) and custom-machined pistons designed for RCCI operation.
Journal Article

Estimation of Surface Heat Flux in IC Engines Using Temperature Measurements: Processing Code Effects

2012-04-16
2012-01-1208
Heat transfer in internal combustion engines is taking on greater importance as manufacturers strive to increase efficiency while keeping pollutant emissions low and maintaining adequate performance. Wall heat transfer is experimentally evaluated using temperature measurements both on and below the surface using a physical model of conduction in the wall. Three classes of model inversion are used to recover heat flux from surface temperature measurements: analytical methods, numerical methods and inverse heat conduction methods; the latter method has not been previously applied to engine data. This paper details the inherent assumptions behind, required steps for implementation of, and merits and weaknesses of these heat flux calculation methods. The analytical methods, which have been most commonly employed for engine data, are shown to suffer from sensitivity to measurement noise that requires a priori signal filtering.
Technical Paper

Study of Biodiesel Combustion in a Constant Volume Chamber with Different Ambient Temperature and Oxygen Concentration

2011-08-30
2011-01-1931
Biodiesel is a widely used biofuel in diesel engines, which is of particular interest as a renewable fuel because it possesses the similar properties as the diesel fuel. The pure soybean biodiesel was tested in an optical constant volume combustion chamber using natural flame luminosity and forward illumination light extinction (FILE) methods to explore the combustion process and soot distribution at various ambient temperatures (800 K and 1000 K) and oxygen concentrations (21%, 16%, 10.5%). Results indicated that, with a lower ambient temperature, the autoignition delay became longer for all three oxygen concentrations and more ambient air was entrained by spray jet and more fuel was burnt by premixed combustion. With less ambient oxygen concentration, the heat release rate showed not only a longer ignition delay but also longer combustion duration.
Technical Paper

An Investigation of Different Combustion Chamber Configuration, Intake Temperature, and Coolant Temperature in a HCCI Optical Engine

2011-08-30
2011-01-1765
The influence of different combustion chamber configuration, intake temperature, and coolant temperature on HCCI combustion processes were investigated in a single-cylinder optical engine. Two-dimensional images of the chemiluminescence were captured using an intensified CCD camera in order to understand the spatial distribution of the combustion. N-heptane was used as the test fuel. Three combustion chamber geometries with different squish lip, salient, orthogonal, reentrant shape, referred as V-type, H-type, and A-type respectively, were used in this study. Intake temperature was set to 65°C and 95°C, while coolant temperature was set to 85°C. The experimental data consisting of the in-cylinder pressure, heat release rate, chemiluminescence images all indicated that the different combustion chamber geometries result in different turbulence intensity in the combustion chamber, and thus affect the auto-ignition timing, chemiluminescence intensity, and combustion processes.
Technical Paper

Effect of Flowfield Non-Uniformities on Emissions Predictions in HSDI Engines

2011-04-12
2011-01-0821
The role of the fluid motion in a diesel engine on mixing and combustion was investigated using the CFD code Kiva-3v. The study considered pre-mixed charge compression ignition (PCCI) combustion that is a hybrid combustion system characterized by early injection timings and high amounts of EGR dilution to delay the start and lower the temperature of combustion. The fuel oxidizer mixture is not homogeneous at the start of combustion and therefore requires further mixing for complete combustion. PCCI combustion systems are characterized by relatively high CO and UHC emissions. This work investigates attenuating CO emissions by enhancing mixing processes through non-uniform flowfield motions. The fluid motion was characterized by the amount of average angular rotation about the cylindrical axis (swirl ratio) and the amount of non-uniform motion imparted by the relative amounts of mass inducted through tangential and helical intake ports in a 0.5L HSDI diesel engine.
Journal Article

Experiments and Modeling of Dual-Fuel HCCI and PCCI Combustion Using In-Cylinder Fuel Blending

2009-11-02
2009-01-2647
This study investigates the potential of controlling premixed charge compression ignition (PCCI and HCCI) combustion strategies by varying fuel reactivity. In-cylinder fuel blending using port fuel injection of gasoline and early cycle direct injection of diesel fuel was used for combustion phasing control at both high and low engine loads and was also effective to control the rate of pressure rise. The first part of the study used the KIVA-CHEMKIN code and a reduced primary reference fuel (PRF) mechanism to suggest optimized fuel blends and EGR combinations for HCCI operation at two engine loads (6 and 11 bar net IMEP). It was found that the minimum fuel consumption could not be achieved using either neat diesel fuel or neat gasoline alone, and that the optimal fuel reactivity required decreased with increasing load. For example, at 11 bar net IMEP, the optimum fuel blend and EGR rate for HCCI operation was found to be PRF 80 and 50%, respectively.
Journal Article

Optical Diagnostics and Multi-Dimensional Modeling of Spray Targeting Effects in Late-Injection Low-Temperature Diesel Combustion

2009-11-02
2009-01-2699
The effects of spray targeting on mixing, combustion, and pollutant formation under a low-load, late-injection, low-temperature combustion (LTC) diesel operating condition are investigated by optical engine measurements and multi-dimensional modeling. Three common spray-targeting strategies are examined: conventional piston-bowl-wall targeting (152° included angle); narrow-angle floor targeting (124° included angle); and wide-angle piston-bowl-lip targeting (160° included angle). Planar laser-induced fluorescence diagnostics in a heavy-duty direct-injection optical diesel engine provide two-dimensional images of fuel-vapor, low-temperature ignition (H2CO), high-temperature ignition (OH) and soot-formation species (PAH) to characterize the LTC combustion process.
Journal Article

Experimental Investigation of Intake Condition and Group-Hole Nozzle Effects on Fuel Economy and Combustion Noise for Stoichiometric Diesel Combustion in an HSDI Diesel Engine

2009-04-20
2009-01-1123
The goal of this research is to investigate the physical parameters of stoichiometric operation of a diesel engine under a light load operating condition (6∼7 bar IMEP). This paper focuses on improving the fuel efficiency of stoichiometric operation, for which a fuel consumption penalty relative to standard diesel combustion was found to be 7% from a previous study. The objective is to keep NOx and soot emissions at reasonable levels such that a 3-way catalyst and DPF can be used in an aftertreatment combination to meet 2010 emissions regulation. The effects of intake conditions and the use of group-hole injector nozzles (GHN) on fuel consumption of stoichiometric diesel operation were investigated. Throttled intake conditions exhibited about a 30% fuel penalty compared to the best fuel economy case of high boost/EGR intake conditions. The higher CO emissions of throttled intake cases lead to the poor fuel economy.
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