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Technical Paper

Automatic Optimization Method for FSAE Racing Car Aerodynamic Kit Based on the Integration of CAD and CAE

2024-04-09
2024-01-2079
In the process of designing the aerodynamic kit for Formula SAE racing cars, there is a lot of repetitive work and low efficiency in optimizing parameters such as wing angle of attack and chord length. Moreover, the optimization of these parameters in past designs heavily relied on design experience and it's difficult to achieve the optimal solution through theoretical calculations. By establishing a parametric model in CAD software and integrating it with CFD software, we can automatically modify model parameters, run a large number of simulations, and analyze the simulation results using statistical methods. After multiple iterations, we achieve fully automatic parameter optimization and obtain higher negative lift. At the same time, the simulation process is optimized, and simulations are run based on GPUs, resulting in a significant increase in simulation speed compared to the original.
Technical Paper

Lightweight Design of Integrated Hub and Spoke for Formula Student Racing Car

2024-04-09
2024-01-2080
In the racing world, speed is everything, and the Formula Student cars are no different. As one of the key means to improve the speed of the car, lightweight plays an important role in the racing world. The weight reduction of unsprung metal parts can not only improve the driving speed, but also effectively optimize the dynamic of the car, so the lightweight design of unsprung parts has attracted much attention. In the traditional Formula Student racing car, the hub and spoke are two independent parts, they are fixed by four hub bolts or a central locking nut, the material of these fasteners is usually steel, so it brings a lot of weight burden. In order to achieve unsprung lightweight, a new type of wheel part design of Formula Student racing car is proposed in this paper. The hub and spoke are designed as integrated aluminum alloy parts, effectively eliminating the mass of hub bolts or central locking nuts.
Technical Paper

Fuzzy Control of Regenerative Braking on Pure Electric Garbage Truck Based on Particle Swarm Optimization

2024-04-09
2024-01-2145
To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers.
Technical Paper

Research on Trajectory Tracking of Autonomous Vehicle Based on Lateral and Longitudinal Cooperative Control

2024-03-29
2024-01-5039
Autonomous vehicles require the collaborative operation of multiple modules during their journey, and enhancing tracking performance is a key focus in the field of planning and control. To address this challenge, we propose a cooperative control strategy, which is designed based on the integration of model predictive control (MPC) and a dual proportional–integral–derivative approach, referred to as collaborative control of MPC and double PID (CMDP for short in this article).The CMDP controller accomplishes the execution of actions based on information from perception and planning modules. For lateral control, the MPC algorithm is employed, transforming the MPC’s optimal problem into a standard quadratic programming problem. Simultaneously, a fuzzy control is designed to achieve adaptive changes in the constraint values for steering angles.
Technical Paper

Research on the Harmonics-Based the Optimization Algorithm for the Active Synthesis of Automobile Sound

2023-05-08
2023-01-1045
The technology of active sound generation (ASG) for automobiles is one of the most effective methods to flexibly achieve the sound design that meets the expectations of different user groups, and the active sound synthesis algorithms are crucial for the implementation of ASG. In this paper, the Kaiser window function-based the harmonic synthesis algorithm of automobile sound is proposed to achieve the extraction of the order sounds of target automobile. And, the suitable fitting functions are utilized to construct the mathematical model between the engine speed information and the amplitude of the different order sound. Then, a random phase correction algorithm is proposed to ensure the coherence of the synthesized sounds. Finally, the analysis of simulation results verifies that the established method of the extraction and synthesis of order sound can meet the requirements of target sound quality.
Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Thermal Management Design and Simulation of Symmetric Air-Cooled System for Lithium Battery

2023-04-11
2023-01-0517
Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.
Technical Paper

Simulation Analysis and Experimental Study of Baja Racing Car Frame Based on Special Working Conditions

2023-04-11
2023-01-0812
As an off-road racing car, driving conditions for a Baja racing car are particularly complex. Extreme working conditions such as deep pits and rocky roads have put higher demand on structural strength and frame safety. To solve this problem, extreme working conditions are first studied to check the safety of the steel tube frame of Baja racing cars. Secondly, based on Noise, Vibration, and Harshness (NVH) to explore the frame's characteristics, analyze the frame's six-order mode, make the corresponding optimization, and solve the resonance problem caused by engine excitation and other factors. Finally, the natural frequency of the frame is measured to verify the effectiveness of the NVH characteristic optimization results, and it is found that the experimental results match the theoretical values. The theoretical analysis results are mainly based on ANSYS software's static and modal analysis.
Technical Paper

A Semantic Segmentation Algorithm for Intelligent Sweeper Vehicle Garbage Recognition Based on Improved U-net

2023-04-11
2023-01-0745
Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

Stackelberg-Game-Based Vehicle Lane-Changing Model Considering Driving Style

2022-12-22
2022-01-7078
At present, most of the game decision lane-changing models only consider the state data of the vehicle at the current moment. However, the driving style has a significant impact on the vehicle trajectories, which should be taken into account in the lane-changing process. Moreover, most of the game models are static and do not take into account the sequence of the vehicle lane-changing. This paper proposed a Stackelberg-game-based vehicle lane-changing model considering driving style. Firstly, the NGSIM public dataset is selected for this research and the data screen flow is processed. The K-means algorithm is applied to exchange data clustering. Based on the analysis of vehicle lane changing features under different driving style, the characteristics of the corresponding data under different style are extracted. The quantic-polynomial programming algorithm is used to generate a vehicle lane changing trajectory under different driving styles.
Technical Paper

Pressure Drop and Heat Transfer Analysis of Power Battery Liquid Cooling System

2022-12-16
2022-01-7122
The battery liquid cooling system can ensure that the battery works within a suitable temperature range, improve the safety performance of the battery system, and ensure the cruising range. This paper introduces a design scheme of a stamped double-parallel liquid cooling plate. Based on the STAR-CCM+ simulation software, a thermal simulation model of the battery management system is established to analyze the thermal behavior of the battery system and to study the effect of the inlet mass flow rate on the temperature of the top surface of the batteries. At the same time, with the analysis of the proportion of pressure drop of each component in the liquid cooling plate, an optimization of inserted part in the liquid cooling plate is proposed. The numerical analysis results are compared with the experimental results of the pressure drop to improve the effectiveness of the optimization scheme.
Technical Paper

Research on Brake Pad Particle Emissions and Temperature Reduction of a Brake Disc in Air Controlling System

2022-03-29
2022-01-0330
This paper addresses the brake pad particle emission during the braking process of a vehicle in motion. The frictional-constant contact between the disc brake and pads results in an increased temperature and wear of the pads. The emission of brake pad particles into the atmosphere leads to an increase in air pollution and hence becomes hazardous to the human body. In this paper, a wheel brake disc is installed in a ventilation system where the specific air flow is introduced in order to investigate the thermal performance and the emission of particles from the brake pads. A mathematical model using the fundamental parameters of the brake disc and ventilation system is established. The behavior of the heat transfer is studied using computational fluid dynamics (CFD). The particle emission rate from the pads is calculated under the assumption of uniform constant pressure distribution at the contact surface of the brake disc and pad.
Journal Article

Optimization of Electric Vehicle Wireless Power Transmission Efficiency Based on Ant Lion Optimizer

2022-03-29
2022-01-0789
Magnetically coupled resonance wireless power transmission technology (MCR-WPT), as a technological innovation in the electric vehicle industry, is of great significance to promote the development of the electric vehicle industry chain. The current wireless charging technology is affected by the design of the vehicle itself, the distance between the vehicle-mounted part of the wireless charging and the ground is not fixed. And the changeable parking attitude will cause the projection of the transmitting coil and the receiving coil to deviate. Therefore, reasonable matching of transmission frequency, matching impedance and other parameters is of great significance for optimizing power transmission efficiency. This paper establishes a mathematical model of transmission frequency, matching impedance, distance between two coils and wireless power transmission efficiency.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
Technical Paper

Study on Passenger Cabin under Passive Radiative Cooling Film

2022-03-29
2022-01-0191
Radiative cooling uses the cold space source to cool the object. The radiative cooling film prepared based on the principle can reduce the fuel consumption of automobile air conditioning refrigeration. In this paper, according to the passive radiative cooling principle, taking SiO2 as the radiative cooling film of infrared radiation material, the theoretical cooling value of the passenger compartment of the automobile is calculated and analyzed based on the heat balance equation. The influence of radiative cooling film on the temperature field of passenger cabins was studied by finite element analysis. The results show that the cooling film made of SiO2 as passive radiation material has an apparent cooling effect on the passenger cabins. At the ambient temperature of 35.15°C, the theoretical cooling temperature is 6.7K. When the radiative cooling film is applied to automobiles, the cooling value of the passenger cabin body, seat, instrument panel, and other parts reaches 2.2K-5.1K.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Styling Parameter Optimization of the Type C Recreational Vehicle Air Drag

2021-09-30
2021-01-5094
Recreational vehicles have a lot of potential consumers in China, especially the type C recreational vehicle is popular among consumers due to its advantages, prompting an increase in the production and sales volumes. The type C vehicle usually has a higher air drag than the common commercial vehicles due to its unique appearance. It can be reduced by optimizing the structural parameters, thus the energy consumed by the vehicle can be decreased. The external flow field of a recreational vehicle is analyzed by establishing its computational fluid dynamic (CFD) model. The characteristic of the RV’s external flow field is identified based on the simulation result. The approximation models of the vehicle roof parameters and air drag and vehicle volume are established by the response surface method (RSM). The vehicle roof parameters are optimized by multi-objective particle swarm optimization (MO-PSO).
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

The Design and Realization of Steam Turbine Blade CAD/CAM System

2021-04-06
2021-01-0816
The turbine blade is a key component in the operation of the steam turbine hence the design and manufacturing level of the blade will directly affect the performance and efficiency of the turbine. CAD/CAM has been the foundation and important part of advanced manufacturing technology. It is important to study the steam turbine blade integrated CAD/CAM system to improve the design and manufacture of the blade. In this paper, the structure of CAD/CAM system for steam turbine blade is studied and the extensible framework structure including user layer, functional layer and system layer is proposed. Based on the control points of the turbine blade profile design method, and based on the expression between the three-dimensional parametric vector modeling method in UG-based platform, the use of UG/Open development tools and Visual C # developed a turbine blade CAD system.
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