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Technical Paper

Analysis of Dual Fuel Hydrogen/Diesel Combustion Varying Diesel and Hydrogen Injection Parameters in a Single Cylinder Research Engine

2024-04-09
2024-01-2363
In the perspective of a reduction of emissions and a rapid decarbonisation, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes are carried out on a research engine with optical access. The engine speed has is set at 1500 rpm, while the EGR valve is deactivated.
Technical Paper

MEMS Application to Monitor the In-Cylinder Pressure of a Marine Engine

2023-08-28
2023-24-0023
The transport of goods and people by sea, today, must meet the need to reduce the consumption of fuel oil. In addition, it has to ensure operational reliability and vessel availability, to reduce maintenance costs and comply with emission legislation. To this end, it is necessary to apply a marine engine combustion control system already widely used in engines for land transport. This will allow the ship's engines to operate reliably and in compliance with the best performance for which it was designed. The combustion control could also ensure a more balanced operation of the cylinders and reduce the torsional vibrations of the entire engine, as well as the management of the engine according to the adopted fuel: diesel, dual fuel, methanol, ammonia. Generally, the control of combustion in engines is carried out through the use of pressure sensors that face directly into the combustion chamber.
Technical Paper

Optical Diagnostics to Study Hydrogen/Diesel Combustion with EGR in a Single Cylinder Research Engine

2023-08-28
2023-24-0070
In order to reduce fuel consumption and polluting emissions from engines, alternative fuels such as hydrogen could play an important role towards carbon neutrality. Moreover, dual-fuel (DF) technology has the potential to offer significant improvements in carbon dioxide emissions for transportation and energy sectors. The dual fuel concept (natural gas/diesel or hydrogen/diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

A Comparison of Methanol, Methane and Hydrogen Fuels for SI Engines: Performance and Pollutant Emissions

2023-08-28
2023-24-0037
The urban mobility electrification has been proposed as the main solution to the vehicle emission issues in the next years. However, internal combustion engines have still great potential to decarbonize the transport sector through the use of low/zero-carbon fuels. Alcohols such us methanol, have long been considered attractive alternative fuels for spark ignition engines. They have properties similar to those of gasoline, are easy to transport and store. Recently, great attention has been devoted to gaseous fuels that can be used in existing engine after minor modification allowing to drastically reduce the pollutant emissions. In this regard, this study tries to provide an overview on the use of alternative fuels, both liquid and gaseous in spark ignition engines, highlighting the benefits as well as the criticalities. The investigation was carried out on a small displacement spark ignition engine capable to operate both in port fuel and direct injection mode.
Technical Paper

The Effect of Ethanol and Methanol Blends on the Performance and the Emissions of a Turbocharged GDI Engine Operating in Transient Condition

2022-09-16
2022-24-0037
Direct injection spark ignition engines represent an effective technology to achieve the goal of carbon dioxide emission reduction. Further reduction of the carbon footprint can be achieved by using carbon-neutral fuels. Oxygenated alcohols are well consolidated fuels for spark ignition engines providing also the advantages of knock resistance and low soot tendency production. Methanol and ethanol are possible candidates as alternative fuels to gasoline due to their similar properties. In this study a blend at 25 % v/v of ethanol in gasoline (E25) and a blend with 80% gasoline, 5 % v/v ethanol and 15% v/v of methanol (GEM) were tested. These blends were considered since E25 is already available at fuel pump in some countries. The GEM blend, instead, could represent a valid alternative in the next future. Experiments were carried out on a high performance, turbocharged 1.8 L direct injection spark ignition engine over the Worldwide Harmonized Light Vehicles Test Cycle.
Journal Article

Hydrogen/Diesel Combustion Analysis in a Single Cylinder Research Engine

2022-09-16
2022-24-0012
The application of an alternative fuel such as hydrogen to internal combustion engines is proving to be an effective and flexible solution for reducing fuel consumption and polluting emissions from engines. An easy to use and immediate application solution is the dual fuel (DF) technology. It has the potential to offer significant improvements in carbon dioxide emissions from light compression ignition engines. The dual fuel concept (natural gas / diesel or hydrogen / diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

CFD Analysis of Different Methane/Hydrogen Blends in a CI Engine Operating in Dual Fuel Mode

2022-08-30
2022-01-1056
Nowadays, the stricter regulations in terms of emissions have limited the use of diesel engines on urban roads. On the contrary, for marine and off-road applications the diesel engine still represents the most feasible solution for work production. In the last decades, dual fuel operation with methane supply has been widely investigated. Starting from previous studies on a research engine, where diesel-methane dual fuel combustion has been deepened both experimentally and numerically with the aid of a CFD code, the authors implemented and tested a kinetic mechanism. It is obtained from the combination of the well-established GRIMECH 3.0 and a detailed scheme for a diesel surrogate oxidation. Moreover, the Autoignition-Induced Flame Propagation model, included in the ANSYS Forte® software, is applied because it can be considered the most appropriate model to describe dual fuel combustion.
Technical Paper

Sub-23 nm Particle Measurement and Assessment of Their Volatile Fraction at Exhaust of a Four Cylinder GDI Engine Fueled with E10 and E85 Under Transient Conditions

2021-09-05
2021-24-0087
In view of the new emission regulations seeking to lower the particle cut-off size down to the current 23 nm, an extensive comprehension on the nature of sub-23 nm particles is crucial. In this regard, a new challenge lies ahead considering an even more massive use of biofuels. The objective of this research study was to characterize the sub-23 nm particles and to evaluate their volatile organic fraction (VOF) from a high performance, 1.8 L gasoline direct injection (GDI) engine under the Worldwide harmonized Light vehicles Test Cycle (WLTC). Particle emissions were measured through an Engine Exhaust Particle Sizer (EEPS) capable of particle sizing and counting in the range 5.6 - 560 nm. The sampling and conditioning were performed by both a single diluter and the Dekati Engine Exhaust Diluter (DEED) a Particle Measurement Programme (PMP) compliant sample conditioning system.
Technical Paper

Experimental and Numerical Investigation of a Lean SI Engine To Be Operated as Range Extender for Hybrid Powertrains

2021-09-05
2021-24-0005
In the last few years, concern about the environmental impact of vehicles has increased, considering the growth of the dangerous effects on health of noxious exhaust emissions. For this reason, car manufacturers are moving towards more efficient combustion systems for Spark Ignition (SI) engines, aiming to comply with the increasingly stringent regulation imposed by EU and other legislators. Engine operation with very lean air/fuel ratios has demonstrated to be a viable solution to this problem. Stable ultra-lean combustion can be obtained with a Pre-Chamber (PC) ignition system, installed in place of the conventional spark plug. The efficiency of this configuration in terms of performance and emissions is due to its combustion process, that starts in the PC and propagates in the main chamber in the form of multiple hot turbulent jets.
Technical Paper

Turbulent Jet Ignition Effect on Exhaust Emission and Efficiency of a SI Small Engine Fueled with Methane and Gasoline

2020-09-27
2020-24-0013
Pollutant emission of vehicle cars is nowadays a fundamental aspect to take into account. In the last decays, the company have been forced to study new solutions, such as alternative fuel and learn burn mixture strategy, to reduce the vehicle’s pollutants below the limits imposed by emission regulations. Pre-chamber ignition system presents potential reductions in emission levels and fuel consumption, operating with lean burn mixtures and alternative fuels. As alternative fuels, methane is considered one of the most interesting. It has wider flammable limits and better anti-knock properties than gasoline. Moreover, it is characterized by lower CO2 emissions. The aim of this work is to study the evolution of the plasma jets in a different in-cylinder conditions. The activity was carried out in a research optical small spark ignition engine equipped alternatively with standard ignition system and per-chamber.
Technical Paper

Analysis of the Combustion Process of SI Engines Equipped with Non-Conventional Ignition System Architecture

2020-06-30
2020-37-0035
The use of lean or ultra-lean ratios is an efficient and proven strategy to reduce fuel consumption and pollutant emissions. However, the lower fuel concentration in the cylinder hinders the mixture ignition, requiring greater energy to start the combustion. The prechamber is an efficient method to provide high energy favoring the ignition process. It presents the potential to reduce the emission levels and the fuel consumption, operating with lean burn mixtures and expressive combustion stability. In this paper the analysis of the combustion process of SI engines equipped with an innovative architecture and operating in different injection modes was described. In particular, the effect of the prechamber ignition on the engine stability and the efficiency was investigated in stoichiometric and lean-burn operation conditions. The activity was carried out in two parts.
Technical Paper

Knock Onset Detection Methods Evaluation by In-Cylinder Direct Observation

2019-10-07
2019-24-0233
Improvement of performance and emission of future internal combustion engine for passenger cars is mandatory during the transition period toward their substitution with electric propulsion systems. In middle time, direct injection spark ignition (DISI) engines could offer a good compromise between fuel economy and exhaust emissions. However, abnormal combustion and particularly knock and super-knock are some of the most important obstacles to the improvement of SI engines efficiency. Although knock has been studied for many years and its basic characteristics are clear, phenomena involved in its occurrence are very complex and are still worth of investigation. In particular, the definition of an absolute knock intensity and the precise determination of the knock onset are arduous and many indexes and methodologies has been proposed. In this work, most used methods for knock onset detection from in- cylinder pressure signal have been considered.
Technical Paper

Effects of Prechamber on Efficiency Improvement and Emissions Reduction of a SI Engine Fuelled with Gasoline

2019-10-07
2019-24-0236
The permanent aim of the automotive industry is the further improvement of the engine efficiency and the simultaneous pollutant emissions reduction. The aim of the study was the optimization of the gasoline combustion by means of a passive prechamber. This analysis allowed the improvement of the engine efficiency in lean-burn operation condition too. The investigation was carried out in a commercial small Spark Ignition (SI) engine fueled with gasoline and equipped with a proper designed passive prechamber. It was analyzed the effects of the prechamber on engine performance, Indicated Mean Effective Pressure, Heat Release Rate and Fuel Consumption were used. Gaseous emissions were measured as well. Particulate Mass, Number and Size Distributions were analyzed. Emissions samples were taken from the exhaust flow, just downstream of the valves. Four different engine speeds were investigated, namely 2000, 3000, 4000 and 5000 rpm.
Technical Paper

Experimental Investigation of a Fueled Prechamber Combustion in an Optical Small Displacement SI Methane Engine

2019-09-09
2019-24-0170
The constant aim of the automotive industry is the further improvement of engine efficiency and the simultaneous reduction of the exhaust emissions. In order to optimize the internal combustion engines it is necessary to further improve the basic knowledge of the thermo-fluid dynamic phenomena occurring during the combustion process. In this context, the application of optical diagnostic techniques permits a deep insight into the fundamental processes such as flow development, fuel injection, and combustion process. In this paper the analysis of the combustion process of gaseous fuel ignited by the plasma jets coming from a prechamber was performed. The investigation was carried out in an optically accessible small Direct Injection Spark-Ignition (DI SI) engine fueled with Methane. The ignition was obtained with a properly designed fueled prechamber prototype.
Technical Paper

Analysis of Dual Fuel Combustion in Single Cylinder Research Engine Fueled with Methane and Diesel by IR Diagnostics

2019-04-02
2019-01-1165
In the present study, dual fuel mode is investigated in a single cylinder optical compression ignition (CI) research engine. Methane is injected in the intake manifold while the diesel is delivered via the standard injector directly into the engine. The aim is to study by non-intrusive diagnostics the effect of increasing methane concentration at constant injected diesel amount during the combustion evolution from start of combustion. IR imaging is applied in cycle resolved mode. Three filters are adopted to detect from injection to combustion phase with high spatial and temporal resolution: OD1.45 (3-5.5 μm), band pass 3.3 μm (hydrocarbons) and band pass 4.2 μm (CO2). Using the band pass IR imaging qualitative information about fuel-vapor distribution and ignition locations during low and high temperature combustion have been provided.
Technical Paper

CFD Analysis of the Combustion Process in Dual-Fuel Diesel Engine

2018-04-03
2018-01-0257
Dual-fuel technology has the potential to offer significant improvements in the emissions of carbon dioxide from light-duty compression ignition engines. The dual-fuel (diesel/natural gas) concept represents a possible solution to reduce emissions from diesel engines by using natural gas (methane) as an alternative fuel. Methane was injected in the intake manifold while the diesel oil was injected directly into the engine. The present work describes the results of a numerical study on combustion process of a common rail diesel engine supplied with natural gas and diesel oil. In particular, the aim is to study the effect of increasing methane concentration at constant injected diesel amount on both pollutant emissions and combustion evolution. The study of dual-fuel engines that is carried out in this paper aims at the evaluation of the CFD potential, by a 3-dimensional code, to predict the main features of this technology.
Technical Paper

Ultra-High Speed Fuel Tracer PLIF Imaging in a Heavy-Duty Optical PPC Engine

2018-04-03
2018-01-0904
In order to meet the requirements in the stringent emission regulations, more and more research work has been focused on homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) or partially premixed compression ignition (PCCI) as they have the potential to produce low NOx and soot emissions without adverse effects on engine efficiency. The mixture formation and charge stratification influence the combustion behavior and emissions for PPC/PCCI, significantly. An ultra-high speed burst-mode laser is used to capture the mixture formation process from the start of injection until several CADs after the start of combustion in a single cycle. To the authors’ best knowledge, this is the first time that such a high temporal resolution, i.e. 0.2 CAD, PLIF could be accomplished for imaging of the in-cylinder mixing process. The capability of resolving single cycles allows for the influence of cycle-to-cycle variations to be eliminated.
Journal Article

Characterization of Knock Tendency and Onset in a GDI Engine by Means of Conventional Measurements and a Non-Conventional Flame Dynamics Optical Analysis

2017-09-04
2017-24-0099
Gasoline direct injection (GDI) allows knock tendency reduction in spark-ignition engines mainly due to the cooling effect of the in-cylinder fuel evaporation. However, the charge formation and thus the injection timing and strategies deeply affect the flame propagation and consequently the knock occurrence probability and intensity. In particular, split injection allows a reduction of knock intensity by inducing different AFR gradient and turbulent energy distribution. Present work investigates the tendency to knock of a GDI engine at 1500 rpm full load under different injection strategies, single and double injections, obtained delivering the same amount of gasoline in two equal parts, the first during intake, the second during compression stroke. In these conditions, conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine endowed of optical accesses to the combustion chamber.
Technical Paper

Experimental Investigations on the Sources of Particulate Emission within a Natural Gas Spark-Ignition Engine

2017-09-04
2017-24-0141
The aim of the present work is to provide further guidance into better understanding the production mechanisms of soot emissions in Spark-Ignition SI engines fueled with compressed natural gas. In particular, extensive experimental investigations were designed with the aim to isolate the contribution of the fuel from that of lubricant oil to particle emissions. This because the common thought is that particulate emerging from the engine derives mainly from fuel, otherwise the contribute of lubricant oil cannot be neglected or underestimated, especially when the fuel itself produces low levels of soot emissions, such as in the case of premixed natural gas. The fuel-derived contribution was studied by analyzing the influence that natural gas composition has on soot emitted from a single cylinder Spark-Ignition (SI) engine. To achieve this purpose, methane/propane mixtures were realized and injected into the intake manifold of a Single-Cylinder SI engine.
Technical Paper

Experimental and Numerical Characterization of Diesel Injection in Single-Cylinder Research Engine with Rate Shaping Strategy

2017-09-04
2017-24-0113
The management of multiple injections in compression ignition (CI) engines is one of the most common ways to increase engine performance by avoiding hardware modifications and after-treatment systems. Great attention is given to the profile of the injection rate since it controls the fuel delivery in the cylinder. The Injection Rate Shaping (IRS) is a technique that aims to manage the quantity of injected fuel during the injection process via a proper definition of the injection timing (injection duration and dwell time). In particular, it consists in closer and centered injection events and in a split main injection with a very small dwell time. From the experimental point of view, the performance of an IRS strategy has been studied in an optical CI engine. In particular, liquid and vapor phases of the injected fuel have been acquired via visible and infrared imaging, respectively. Injection parameters, like penetration and cone angle have been determined and analyzed.
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