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Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
Technical Paper

The Development of an Electronic Control Unit for a High Pressure Common Rail Diesel/Natural Gas Dual-Fuel Engine

2014-04-01
2014-01-1168
Natural gas has been considered to be one of the most promising alternative fuels due to its lower NOx and soot emissions, less carbon footprint as well as attractive price. Furthermore, higher octane number makes it suitable for high compression ratio application compared with other gaseous fuels. For better economical and lower emissions, a turbocharged, four strokes, direct injection, high pressure common rail diesel engine has been converted into a diesel/natural gas dual-fuel engine. For dual-fuel engine operation, natural gas as the main fuel is sequentially injected into intake manifold, and a very small amount of diesel is directly injected into cylinder as the ignition source. In this paper, a dual-fuel electronic control unit (ECU) based on the PowerPC 32-bit microprocessor was developed. It cooperates with the original diesel ECU to control the fuel injection of the diesel/natural gas dual-fuel engine.
Technical Paper

Investigation of Low-Temperature Combustion in an Optical Engine Fueled with Low Cetane Sasol JP-8 Fuel Using OH-PLIF and HCHO Chemiluminescence Imaging

2013-04-08
2013-01-0898
Low cetane JP-8 fuels have been identified as being difficult to use under conventional diesel operation. However, recent focus on low-temperature combustion (LTC) modes has led to an interest in distillate hydrocarbon fuels having high volatility and low autoignition tendency. An experimental study is performed to evaluate low-temperature combustion processes in a small-bore optically-accessible diesel engine operated in a partially-premixed combustion mode using low-cetane Sasol JP-8 fuel. This particular fuel has a cetane number of 25. Both single and dual injection strategies are tested. Since long ignition delay is a consequence of strong autoignition resistance, under the conditions examined, low cetane Sasol JP-8 combustion can only take place with a double injection strategy: one pilot injection event in the vicinity of exhaust TDC and one main injection event near firing TDC.
Technical Paper

Direct Visualization of Combustion in an E85-Fueled DISI Engine under Various Operation Conditions

2013-04-08
2013-01-1129
Gasoline-direct-injection (GDI) engines have been adopted increasingly by the automotive industry in the recent years due to their performance, effects on the environment, and customers' demand on advanced technology. However, the knowledge of detailed combustion process in such engines is still not thoroughly analyzed and understood. With optically accessible engines (OAE) and advanced measuring techniques, such as high-speed digital imaging, the in-cylinder combustion process is made available directly to researchers. The present study primarily focuses on the effects of different parameters of engine control on the combustion process, such as fuel types, valve deactivation, ignition timing, spark energy, injection timing, air-fuel ratio, and exhaust gas recirculation. Three engine heads of a 2.0L GDI engine are used with modification to acquire different optical access.
Journal Article

Effects of Fuel Cell Material Properties on Water Management Using CFD Simulation and Neutron Imaging

2010-04-12
2010-01-0934
Effects of fuel cell material properties on water management were numerically investigated using Volume of Fluid (VOF) method in the FLUENT. The results show that the channel surface wettability is an important design variable for both serpentine and interdigitated flow channel configurations. In a serpentine air flow channel, hydrophilic surfaces could benefit the reactant transport to reaction sites by facilitating water transport along channel edges or on channel surfaces; however, the hydrophilic surfaces would also introduce significantly pressure drop as a penalty. For interdigitated air flow channel design, it is observable that liquid water exists only in the outlet channel; it is also observable that water distribution inside GDL is uneven due to the pressure distribution caused by interdigitated structure. An in-situ water measurement method, neutron imaging technique, was used to investigate the water behavior in a PEM fuel cell.
Technical Paper

Effects of B20 Fuel and Catalyst Entrance Section Length on the Performance of UREA SCR in a Light-Duty Diesel Engine

2010-04-12
2010-01-1173
The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.
Technical Paper

Impact of Biodiesel Emission Products from a Multi-Cylinder Direct Injection Diesel Engine on Particulate Filter Performance

2009-04-20
2009-01-1184
As diesel emission regulations continue to increase, the use of exhaust aftertreatment systems containing, for example the diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) will become necessary in order to meet these stringent emission requirements. The addition of a DOC and DPF in conjunction with utilizing biodiesel fuels requires extensive research to study the implications that biodiesel blends have on emissions as well as to examine the effect on aftertreatment devices. The proceeding work discusses results from a 2006 VM Motori four-cylinder 2.8L direct injection diesel engine coupled with a diesel oxidation catalyst and catalyzed diesel particulate filter. Tests were done using ultra low sulfur diesel fuel blended with 20% choice white grease biodiesel fuel to evaluate the effects of biodiesel emission products on the performance and effectiveness of the aftertreatment devices and the effect of low temperature combustion modes.
Technical Paper

Numerical Study of Ultra Low Solidity Airfoil Diffuser in an Automotive Turbocharger Compressor

2009-04-20
2009-01-1470
For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.
Technical Paper

Spectral Analysis and Chemiluminescence Imaging of Hydrogen Addition to HSDI Diesel Combustion Under Conventional and Low-Temperature Conditions

2004-10-25
2004-01-2919
Late-injection low-temperature diesel combustion is found to further reduce NOx and soot simultaneously. The combustion phenomena and detail chemical kinetics are studied with high speed spray/combustion images and time-resolved spectroscopy analysis in a rapid compression machine (RCM) with a small bowl combustion chamber. High swirl and high EGR condition can be achieved in the RCM; variable injection pressure and injection timing is supplied by the high-pressure common-rail fuel injection system. Effect of small amount of premix hydrogen gas on diesel combustion is also studied in the RCM. A hydrogen injector is located in the upstream of air inlet for delivery small amount and premixed hydrogen gas into cylinder just before the compression stroke. The ignition delay is studied both from the pressure curves and the chemiluminescence images.
Technical Paper

Comparing Cavitation in Diesel Injectors Based on Different Modeling Approaches

2004-03-08
2004-01-0027
Results of Computational Fluid Dynamic (CFD) analyses of different diesel fuel injector nozzle configurations using a commercial CFD code are presented here. The emphasis of this study is on comparing cavitation models available in the commercial code with respect to their mathematical approach. One of the models is a simple single-phase model based on the Barotropic equation of state, while the other model is a two-phase model based on the bubble dynamic considerations. Results are compared for various 3-D diesel injector nozzles using the two cavitation-modeling approaches. Simulation results are observed to substantiate some of the experimentally established facts like; nozzle efficiency improvements by using techniques like rounded orifice inlets and conical orifices. Also, simulation results agree well with the experimental results. Spray characteristics are predicted based on a primary breakup model.
Technical Paper

Modeling Dynamic Behavior of Diesel Fuel Injection Systems

2004-03-08
2004-01-0536
Precise control of fuel delivery and injection pressure is essential in modern DI diesel engines. Electronically controlled high-pressure injection systems provide features required by modern diesel engines such as precise injection quantity, flexible injection timing, flexible rate of injection with multiple injections and high injection pressures. A comprehensive experimental and numerical investigation has been performed to determine the influence of operating parameters and critical injector design parameters on the dynamic performance of advanced high-pressure electronically controlled diesel injection systems. The injection systems compared in this study are the High Pressure Common Rail (HPCR) and the Hydraulic Electronic Unit Injector (HEUI). Experiments are carried out using a Bosch type injection-rate meter. Needle lift, injection-rate/rate shape, and injection pressure are measured.
Technical Paper

Effect of Cycle-to-Cycle Variation in the Injection Pressure in a Common Rail Diesel Injection System on Engine Performance

2003-03-03
2003-01-0699
The performance of the Common Rail diesel injection system (CRS) is investigated experimentally in a single cylinder engine and a test rig to determine the cycle-to-cycle variation in the injection pressure and its effects on the needle opening and rate of fuel delivery. The engine used is a single cylinder, simulated-turbocharged diesel engine. Data for the different injection and performance parameters are collected under steady state conditions for 35 consecutive cycles. Furthermore, a mathematical model has been developed to calculate the instantaneous fuel delivery rate at various injection pressures. The experimental results supported with the model computations indicated the presence of cycle-to-cycle variations in the fuel injection pressure and needle lift. The variations in the peak-cylinder gas pressure, rate of heat release, cylinder gas temperature and IMEP are correlated with the variation in the injection rate.
Technical Paper

New Integrated “O.P.E.R.A.S.” Strategies for Low Emissions in HSDI Diesel Engines

2003-03-03
2003-01-0261
Integrated control strategies for the O.P.E.R.A.S. (Optimization of injection Pressure, EGR ratio, injection Retard or Advance and Swirl ratio) are demonstrated. The strategies are based on an investigation of combustion and emissions in a small bore, high speed, direct injection diesel engine. The engine is equipped with a common rail injection system and is tested under simulated turbocharged engine conditions at two loads and speeds that represent two key operating points in a medium size HEV vehicle. A new phenomenological model is developed for the fuel distribution in the combustion chamber and the fractions that are injected prior to the development of the flame, injected in the flame or deposited on the walls. The investigation covered the effect of the different operating parameters on the fuel distribution, combustion and engine-out emissions.
Technical Paper

Combustion Visualization of DI Diesel Spray Combustion inside a Small-Bore Cylinder under different EGR and Swirl Ratios

2001-05-07
2001-01-2005
An experimental setup using rapid compression machine to provide excellent optical access to visualize simulated high-speed small-bore direct injection diesel engine combustion processes is described. Typical combustion visualization results of diesel spray combustion under different EGR, swirl, and injection pressure and nozzle conditions are presented. Different swirl intensities are achieved using an air nozzle with variable orientations and a check valve to connect the compression chamber and the combustion chamber. Different EGR ratios are achieved by pre-injection of diesel fuel prior to the main observation sequence. Clear visualization of the high-pressure fuel injection, ignition, combustion and spray/wall/swirl interactions is obtained. The injection system is a high-pressure common-rail system with either a VCO or a mini-sac nozzle. High-speed movies up to 35,000 frame-per-second are taken using a framing drum camera to record the combustion events.
Technical Paper

Modeling the Effects of EGR and Injection Pressure on Emissions in a High-Speed Direct-Injection Diesel Engine

2001-03-05
2001-01-1004
Experimental data is used in conjunction with multi-dimensional modeling in a modified version of the KIVA-3V code to characterize the emissions behavior of a high-speed, direct-injection diesel engine. Injection pressure and EGR are varied across a range of typical small-bore diesel operating conditions and the resulting soot-NOx tradeoff is analyzed. Good agreement is obtained between experimental and modeling trends; the HSDI engine shows increasing soot and decreasing NOx with higher EGR and lower injection pressure. The model also indicates that most of the NOx is formed in the region where the bulk of the initial heat release first takes place, both for zero and high EGR cases. The mechanism of NOx reduction with high EGR is shown to be primarily through a decrease in thermal NOx formation rate.
Technical Paper

Emissions Trade-Off and Combustion Characteristics of a High-Speed Direct Injection Diesel Engine

2001-03-05
2001-01-0197
The emissions trade-off and combustion characteristics of a high speed, small-bore, direct injection, single cylinder, diesel engine are investigated at three different load conditions. The experiments covered a wide range of parameters including the injection pressure, exhaust gas recirculation (EGR) rate and swirl ratio (Sw). The effects of each parameter on the ignition delay (ID), apparent rate of energy release (ARER), NOx, Bosch smoke unit (BSU), CO and hydrocarbons are investigated. The results show that the NOx emission dropped continuously with the increase in EGR (up to 55%), but with increasing smoke emission in a classical trade-off relationship. The increase in injection pressure generally reduced smoke with NOx penalty; however, the NOx penalty decreased at higher EGR. There also appears to be an increase in the cool flame intensity at the high EGR rates. Applying swirl at high EGR rate and high injection pressure conditions further reduced smoke emissions.
Technical Paper

Correlating the Diesel Spray Behavior to Nozzle Design

1999-10-25
1999-01-3555
This paper studies the effect of nozzle geometry on the flow characteristics inside a diesel fuel injection nozzle and correlates to the subsequent atomization process under different operating conditions, using simple turbulent breakup model. Two kinds of nozzles, valve covered orifice (VCO) and mini-SAC nozzle, with various nozzle design parameters were studied. The internal flow inside the nozzle was simulated using 3-D computational fluid dynamics software with k-ε turbulence model. The flow field at the nozzle exit was characterized by two parameters: the fuel discharge coefficient Cd and the initial amplitude parameter amp0. The latter parameter represents the turbulence characteristics of the exit flow. The effects of nozzle geometry on the mean velocity and turbulent energy distribution of the exit flow were also studied. The characteristics of the exit flow were then incorporated into the spray model in KIVA-II to study the effect of nozzle design on diesel spray behavior.
Technical Paper

Transient Flow and Pressure Characteristics Inside a Closed-Coupled Catalytic Converter

1998-10-19
982548
An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.
Technical Paper

Transient Flow Characteristics Inside the Catalytic Converter of a Firing Gasoline Engine

1997-02-24
971014
An experimental study was performed, using cycle-resolved laser Doppler velocimetry (LDV) technique, to characterize the exhaust flow structure inside a catalytic converter retro-fitted to a firing four-cylinder gasoline engine over different operating conditions. A small fraction of titanium (IV) isopropoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for LDV measurements. It was found that in the front plane of the catalytic monolith, the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions. Under unloaded condition, four pairs of major peaks are clearly observed in the time history of the velocity, which correspond to the main exhaust events of each individual cylinder.
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