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Technical Paper

Influence of Fuel Injection Pressure on Spray Characteristics of Diesel-Diethyl Ether Blends for Diesel Engine Applications: An Experimental Study

2023-04-11
2023-01-0309
Di-ethyl ether (DEE) belongs to the family of oxygenated fuels, which have been investigated as an alternative to conventional diesel. However, increasing the proportion of DEE in DEE-diesel blends changes its physicochemical properties. This work shows the non-evaporating and non-reacting spray characteristics of diesel, DEE20 (20% v/v DEE and 80% v/v diesel), and DEE40 (40% v/v DEE and 60% v/v diesel) were investigated. The effect of fuel injection pressure (FIP: 500 and 800 bar) on the spray morphology and droplet size distribution at different axial locations along the spray axis was done. FIP of 800 bar showed a reduction in Sauter mean diameter (SMD) of spray droplets with increasing axial distance due to improved spray atomisation because of the drag forces of the surrounding air on the fuel droplets. DEE20 showed a higher number of droplets having a smaller diameter than DEE40. DEE20 and DEE40 showed superior spray atomisation characteristics than diesel.
Technical Paper

Potential of Di-Ethyl Ether in Reducing Emissions from Heavy-Duty Tractors

2023-04-11
2023-01-0285
Considering the demand for sustainable transport, alternative fuels are a keen research topic for IC engine researchers. Among various alternative fuels being explored, Di-ethyl ether (DEE) is gaining popularity off-late for compression-ignition (CI) engines owing to its high cetane rating, oxygen presence in its molecular structure, and lower carbon content. This study explores the suitability of DEE blends in tractor engines. DEE blends [15% and 30% (v/v)] with diesel were compared with baseline diesel for combustion, and emission characterisation, keeping all parameters identical, including the fuel injection timings. Results were analysed for different engine loads at 1500 rpm. Delayed combustion was observed with DEE blends with diesel, possibly due to a higher cooling effect from DEE vaporisation and retarded dynamic fuel injection due to its higher compressibility. However, the DEE blend fuelled engine performance was comparable to baseline diesel.
Technical Paper

Combustion and Emission Characteristics of Butanol-Diesel Blend (B15) Doped with Diethyl Ether, Diglyme and Ethyl Diglyme in a CRDI Diesel Engine

2022-08-30
2022-01-1073
Butanol is a potential alternative fuel for diesel in compression ignition (CI) engines. Many of the physico-chemical properties of butanol such as low carbon-to-hydrogen (C/H) ratio compared to diesel, higher heating value, lower heat of vaporization and suitable density-viscosity values compared to ethanol and methanol makes it suitable as an alternative fuel. However, poor cetane number and miscibility are the limitations associated with butanol. The use of fuel additives as ignition improver could be beneficial in overcoming the issues associated with alcohols. In this work, an experimental investigation in a twin-cylinder CI engine was carried out to assess the effect of doped cetane improving additives (Diethyl ether (DEE), Diglyme (DEGME) and Ethyl diglyme (DEGEE)) for diesel-butanol blend (B15).
Technical Paper

Numerical Investigation on the Effect of Fuel Injection Timing on Soot Particle Size and Number Characteristics of Diesel Engine

2022-08-30
2022-01-1053
Diesel engines are lucrative in terms of high thermal efficiency and low specific fuel consumption. The major drawbacks of these engines are high NOx and particulate matter (PM) emissions due to heterogeneous combustion. In the current emissions norms (BS-VI), a limit for particle number concentration is also introduced. There are few numerical studies investigating the soot particle size and number characteristics at different engine operating conditions. In this work, a parametric numerical study is conducted to investigate the effect of engine operating parameters on PM characteristics such as number density, size, and volume fraction. Simulations were performed using the Reynolds Averaged Navier Stokes equation with renormalization group K-ε turbulence model available in ANSYS FORTE CFD software.
Technical Paper

Combustion Stability Investigation of Ethanol Blends (E05, E10) in a Twin-cylinder CI Engine

2022-03-29
2022-01-0521
Rapid population growth and fuel crisis due to limited availability of fossil fuels, led the research in the fields of alternative fuel for the replacement of conventional fuels. The petroleum-like characteristics of ethanol make it an excellent alternative fuel for the internal combustion (IC) engines. It can be easily derived from waste agricultural resources such as plant biomass and forest residue, ease of production increases the possibility of its utilization locally in the agricultural engine and transport vehicles. A laboratory experiment was carried out, using a common rail direct injection (CRDI) diesel engine at varying load conditions (no-load, 20 Nm and 40 Nm) with two ethanol blends (5% and 10% v/v indicated by E05 and E10) and diesel (D100) to explore the combustion stability, combustion behaviour and emissions parameters of ethanol in existing compression ignition (CI) engine.
Technical Paper

Gasohol Sprays Simulations of a Multi-Hole GDI Injector in Engine-Like Conditions

2021-04-06
2021-01-0549
Mixture formation in GDI engine is considered crucial in determining combustion and emissions characteristics, which mainly depend on fuel spray quality. However, spray characteristics change with variations in control parameters such as fuel injection parameters, fuel injection strategy, engine operating conditions, and fuel properties. Growing research interest in the use of methanol as an additive with gasoline has motivated the need for deeper investigations of spray characteristics of these fuels. Although, it can be noted that sufficient literature is available in the area of spray characterization under several independent influencing factors, however, comparative analysis of gasohol spray behavior under different ambient conditions is hardly studied.
Technical Paper

Effect of Swirl Ratio and Piston Geometry on the Late-Compression Mean Air-Flow in a Diesel Engine

2021-04-06
2021-01-0647
The rising concerns of emissions have put enormous strain on the automotive industry. Industry is, therefore looking for next-generation engines and advanced combustion technologies with ultra-low emissions and high efficiency. To achieve this, more insights into the combustion and pollutant formation processes in IC engines is required. Since conventional measures have not been insightful, in-situ measurement of combustion and pollution formation through optical diagnostics is being explored. Gaining full optical access into the diesel engine combustion chamber is a challenging task. The late-compression flow dynamics is not well understood due to limited access into the engine combustion chamber. These flow structures contribute immensely to fuel-air mixing and combustion. The objective of this study is to understand the role of combustion chamber design on vertical plane air-flow structures.
Technical Paper

Numerical Predictions of In-Cylinder Phenomenon in Methanol Fueled Locomotive Engine Using High Pressure Direct Injection Technique

2021-04-06
2021-01-0492
Petroleum products are used to power internal combustion engines (ICEs). Emissions and depletion of petroleum reserves are important questions that need to be answered to ensure existence of ICEs. Indian Railways (IR) operates diesel locomotives, which emit large volume of pollutants into the environment. IR is looking for an alternative to diesel for powering the Locomotives. Methanol has emerged as a replacement for petroleum fuels because it can be produced from renewable resources as well as from non-renewable resources in large quantities on a commercially viable scale. It has similar/superior physico-chemical properties, which reduce tailpipe emissions significantly. It is therefore necessary to understand the in-cylinder phenomenon in methanol fueled engines before its implementation on a large-scale.
Technical Paper

Feasibility Assessment of Methanol Fueling in Two-Wheeler Engine Using 1-D Simulations

2021-04-06
2021-01-0382
Alternative fuels, coupled with advanced engine technologies, are potential solutions to overcome energy crisis and environmental degradation challenges, that transport sector faces. Methanol has emerged as a potential candidate as an alternate fuel due to adequate availability of indigenous feedstocks, such as coal, biomass, and municipal solid waste (MSW). Policy makers of several countries are focusing on developing roadmap for methanol fueled vehicles, especially in developing countries like China and India. These countries have the largest two-wheeler market globally; therefore, methanol adaptability on 2-wheeler engine becomes important national priority. This study is aimed at feasibility assessment of methanol (M100) fueled two-wheeler engine using simulations. Present study was divided into four different phases.
Technical Paper

Microscopic and Macroscopic Spray Characteristics of Gasohols Using a Port Fuel Injection System

2020-04-14
2020-01-0324
Depleting fossil-fuels and increasing harmful emissions by the combustion of fossil fuels in IC engine is a matter of great concern. It is necessary to explore solutions complying with the prevailing emission norms in different sectors. Methanol has the potential amongst all primary alcohols for widespread use in transport sector due to its clean-burning, high octane rating, sources of production like high ash coal, and biomass. The addition of methanol to gasoline can significantly reduce engine-out emissions. Gasoline-Methanol blends (Gasohols) can be used to reduce dependence of the transport sector on fossil fuels. This study deals with investigation of spray characteristics of methanol-gasoline blends as it affects engine performance and emissions characteristics to a great extent.
Journal Article

Investigation of Particle Number Emission Characteristics in a Heavy-Duty Compression Ignition Engine Fueled with Hydrotreated Vegetable Oil (HVO)

2018-04-03
2018-01-0909
Diesel engines are one of the most important power generating units these days. Increasing greenhouse gas emission level and the need for energy security has prompted increasing research into alternative fuels for diesel engines. Biodiesel is the most popular among the alternatives for diesel fuel as it is biodegradable and renewable and can be produced domestically from vegetable oils. In recent years, hydrotreated vegetable oil (HVO) has also gained popularity due to some of its advantages over biodiesel such as higher cetane number, lower deposit formation, storage stability, etc. HVO is a renewable, paraffinic biobased alternative fuel for diesel engines similar to biodiesel. Unlike biodiesel, the production process for HVO involves hydrogen as catalyst instead of methanol which removes oxygen content from vegetable oil.
Technical Paper

Near Nozzle Flow and Atomization Characteristics of Biodiesel Fuels

2017-10-08
2017-01-2327
Fuel atomization and air-fuel mixing processes play a dominant role on engine performance and emission characteristics in a direct injection compression ignition engine. Understanding of microscopic spray characteristics is essential to predict combustion phenomena. The present work investigated near nozzle flow and atomization characteristics of biodiesel fuels in a constant volume chamber. Waste cooking oil, Jatropha, and Karanja biodiesels were applied and the results were compared with those of conventional diesel fuel. The tested fuels were injected by a solenoid injector with a common-rail injection system. A high-speed camera with a long distance microscopic lens was utilized to capture the near nozzle flow. Meanwhile, Sauter mean diameter (SMD) was measured by a phase Doppler particle analyzer to compare atomization characteristics.
Technical Paper

CI/PCCI Combustion Mode Switching of Diesohol Fuelled Production Engine

2017-03-28
2017-01-0738
Premixed charge compression ignition (PCCI) combustion is an advanced combustion technique, which has the potential to be operated by alternative fuels such as alcohols. PCCI combustion emits lower oxides of nitrogen (NOx) and particulate matter (PM) and results thermal efficiency similar to conventional compression ignition (CI) engines. Due to extremely high heat release rate (HRR), PCCI combustion cannot be used at higher engine loads, which make it difficult to be employed in production grade engines. This study focused on development of an advanced combustion engine, which can operate in both combustion modes such as CI combustion as well as PCCI combustion mode. This Hybrid combustion system was controlled by an open engine control unit (ECU), which varied the fuel injection parameters for mode switching between CI and PCCI combustion modes.
Technical Paper

An Experimental Investigation on Spray Characteristics of Waste Cooking Oil, Jatropha, and Karanja Biodiesels in a Constant Volume Combustion Chamber

2016-10-17
2016-01-2263
In this study, macroscopic spray characteristics of Waste cooking oil (WCO), Jatropha oil, Karanja oil based biodiesels and baseline diesel were compared under simulated engine operating condition in a constant volume spray chamber (CVSC). The high pressure and high temperature ambient conditions of a typical diesel engine were simulated in the CVSC by performing pre-ignition before the fuel injection. The spray imaging was conducted under absence of oxygen in order to prevent the fuels from igniting. The ambient pressure and temperature for non-evaporating condition were 3 MPa and 300 K. Meanwhile, the spray tests were performed under the ambient pressure and temperature of 4.17 MPa and 804 K under evaporating condition. The fuels were injected by a common-rail injection system with injection pressure of 80 MPa. High speed Mie-scattering technique was employed to visualize the evaporating sprays.
Technical Paper

Effects of Spray Droplet Size and Velocity Distributions on Emissions from a Single Cylinder Biofuel Engine

2016-04-05
2016-01-0994
Biodiesel made from Jatropha oil by transesterification process has viscosity and other important physical properties comparable to mineral diesel hence it can be used as an alternate fuel in conventional diesel engines. It is important to investigate the spray characteristics of biodiesel because emissions from the engines are dependent on fuel atomization process and resulting fuel-air mixing. This study focuses on the Jatropha biodiesel spray investigations using Phase Doppler Interferometry (PDI) for measurement of various microscopic spray parameters such as Sauter mean diameter (SMD) and spray droplet size and velocity distributions. The spray and engine experiments were carried out for Jatropha biodiesel (JB100) and their 20% blends (JB20) with mineral diesel as baseline. Fuel injection pressure during the spray experiments was maintained at 200 bars for all tests, quite similar to small horse power agricultural engines, and the fuel injection quantity was varied.
Technical Paper

Microscopic and Macroscopic Spray Characteristics of GDI Injector Using Gasohol Fuels at Various Injection Pressures

2016-04-05
2016-01-0868
The development of advanced gasoline direct injection (GDI) injector requires in-depth investigations of macroscopic and microscopic spray characteristics. Over the years, GDI injectors have undergone exponential improvement to be able to deliver fuel at high injection pressure. High fuel injection pressure (FIP) leads to superior fuel atomization, and consequently superior fuel-air mixing. Present investigations aim to improve our fundamental knowledge of the furl-air mixture preparation mechanisms of different test fuels. Experiments were conducted to study spray breakup of GDI injector. This study focuses on the spray investigations using Phase Doppler Interferometry (PDI) for the measurement of various spray related studies such as determination of arithmetic mean diameter (AMD), sauter mean diameter (SMD) and spray droplet velocity distributions.
Technical Paper

Macroscopic and Microscopic Spray Characteristics of Diesel and Karanja Biodiesel Blends

2016-04-05
2016-01-0869
Fuel injection pressure (FIP) is one of the most important factors affecting diesel engine performance and particulate emissions. Higher FIP improves the fuel atomization, which results in lower soot formation due to superior fuel-air mixing. The objective of this spray study was to investigate macroscopic and microscopic spray parameters in FIP range of 500-1500 bar, using a solenoid injector for biodiesel blends (KB20 and KB40) and baseline mineral diesel. For these test fuels, effect of ambient pressure on macroscopic spray characteristics such as spray penetration, spray area and cone angle were investigated in a constant volume spray chamber (CVSC). Microscopic spray characteristics such as velocity distribution of droplets and spray droplet size distribution were measured in the CVSC at atmospheric pressure using Phase Doppler Interferometry (PDI).
Technical Paper

Tomographic PIV Evaluation of In-Cylinder Flow Evolution and Effect of Engine Speed

2016-04-05
2016-01-0638
In this study, 3D air-flow-field evolution in a single cylinder optical research engine was determined using tomographic particle imaging velocimetry (TPIV) at different engine speeds. Two directional projections of captured flow-field were pre-processed to reconstruct the 3D flow-field by using the MART (multiplicative algebraic reconstruction technique) algorithm. Ensemble average flow pattern was used to investigate the air-flow behavior inside the combustion chamber during the intake and compression strokes of an engine cycle. In-cylinder air-flow characteristics were significantly affected by the engine speed. Experimental results showed that high velocities generated during the first half of the intake stroke dissipated in later stages of the intake stroke. In-cylinder flow visualization indicated that large part of flow energy dissipated during the intake stroke and energy dissipation was the maximum near the end of the intake stroke.
Technical Paper

Evaluation of Lanthanum Based Diesel Oxidation Catalyst for Emission Reduction with and without Ceria Support

2016-02-01
2016-28-0023
Diesel particulates are mainly composed of elemental carbon (EC) and organic carbon (OC) with traces of metals, sulfates and ash content. Organic fraction of the particulate are considered responsible for its carcinogenic effects. Diesel oxidation catalyst (DOC) is an important after-treatment device for reduction of organic fraction of particulates. In this study, two non-noble metal based DOCs (with different configurations) were prepared and evaluated for their performance. Lanthanum based perovskite (LaMnO3) catalyst was used for the preparation of DOCs. One of the DOC was coated with support material ceria (5%, w/w), while the other was coated without any support material. Prepared DOCs were retrofitted in a four cylinder water cooled diesel engine. Various emission parameters such as particulate mass, particle number-size distribution, regulated and unregulated emissions, EC/OC etc., were measured and compared with the raw exhaust gas emissions from the prepared DOCs.
Technical Paper

An Experimental Study of Microscopic Spray Characteristics of a GDI Injector Using Phase Doppler Interferometry

2016-02-01
2016-28-0006
Gasoline Direct Injection (GDI) engine is known for its higher power and higher thermal efficiency. Researchers are steadily determining and resolving the problems of fuel injection in a GDI engine. In order to meet the stringent emission norms such as PM and NOx emitted by a GDI engine, it is necessary to investigate the microscopic spray characteristics and fuel-air mixing process. This paper aims to share the fundamental knowledge of the interacting mixture preparation mechanisms at the wide range of fuel injection pressures. The investigations were carried out at five different fuel injection pressures viz: 40, 80, 120, 160, 200 bar, for 24 mg fuel per injection. A high speed CCD camera was used to determine the macroscopic spray characteristics of the GDI injector. It was found that spray penetration length increased with increasing fuel injection pressure. Phase Doppler Interferometry (PDI) was used to determine the droplet size and droplet velocity for different test fuels.
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