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Technical Paper

Numerical Investigation of the Combustion Kinetics of Partially Premixed Combustion (PPC) Fueled with Primary Reference Fuel

2020-04-14
2020-01-0554
This work numerically investigates the detailed combustion kinetics of partially premixed combustion (PPC) in a diesel engine under three different premixed ratio fuel conditions. A reduced Primary Reference Fuel (PRF) chemical kinetics mechanism was coupled with CONVERGE-SAGE CFD model to predict PPC combustion under various operating conditions. The experimental results showed that the increase of premixed ratio (PR) fuel resulted in advanced combustion phasing. To provide insight into the effects of PR on ignition delay time and key reaction pathways, a post-process tool was used. The ignition delay time is related to the formation of hydroxyl (OH). Thus, the validated Converge CFD code with the PRF chemistry and the post-process tool was applied to investigate how PR change the formation of OH during the low-to high-temperature reaction transition. The reaction pathway analyses of the formations of OH before ignition time were investigated.
Technical Paper

Evaluation of Knock Intensity and Knock-Limited Thermal Efficiency of Different Combustion Chambers in Stoichiometric Operation LNG Engine

2019-04-02
2019-01-1137
Liquefied natural gas (LNG) engine could provide both reduced operating cost and reduction of greenhouse gas (GHG) emissions. Stoichiometric operation with EGR and the three-way catalyst has become a potential approach for commercial LNG engines to meet the Euro VI emissions legislation. In the current study, numerical investigations on the knocking tendency of several combustion chambers with different geometries and corresponding performances were conducted using CONVERGE CFD code with G-equation flame propagation model coupled with a reduced natural gas chemical kinetic mechanism. The results showed that the CFD modeling approach could predict the knock phenomenon in LNG engines reasonably well under different thermodynamic and flow field conditions.
Journal Article

Experimental Study on High-Load Extension of Gasoline/PODE Dual-Fuel RCCI Operation Using Late Intake Valve Closing

2017-03-28
2017-01-0754
The dual-fuel Reactivity Controlled Compression Ignition (RCCI) combustion could achieve high efficiency and low emissions over a wide range of operating conditions. However, further high load extension is limited by the excessive pressure rise rate and soot emission. Polyoxymethylene dimethyl ethers (PODE), a novel diesel alternative fuel, has the capability to achieve stoichiometric smoke-free RCCI combustion due to its high oxygen content and unique molecule structure. In this study, experimental investigations on high load extension of gasoline/PODE RCCI operation were conducted using late intake valve closing (LIVC) strategy and intake boosting in a single-cylinder, heavy-duty diesel engine. The experimental results show that the upper load can be effectively extended through boosting and LIVC with gasoline/PODE stoichiometric operation.
Technical Paper

Experimental and Modelling Investigations of the Gasoline Compression Ignition Combustion in Diesel Engine

2017-03-28
2017-01-0741
In this work the gasoline compression ignition (GCI) combustion characterized by both premixed gasoline port injection and gasoline direct injection in a single-cylinder diesel engine was investigated experimentally and computationally. In the experiment, the premixed ratio (PR), injection timing and exhaust gas recirculation (EGR) rate were varied with the pressure rise rate below 10 bar/crank angle. The experimental results showed that higher PR and earlier injection timing resulted in advanced combustion phasing and improved thermal efficiency, while the pressure rise rates and NOx emissions increased. Besides, a lowest ISFC of 176 g/kWh (corresponding to IMEP =7.24 bar) was obtained, and the soot emissions could be controlled below 0.6 FSN. Despite that NOx emission was effectively reduced with the increase of EGR, HC and CO emissions were high. However, it showed that GCI combustion of this work was sensitive to EGR, which may restrict its future practical application.
Technical Paper

A Numerical Study on Combustion and Emission Characteristics of Marine Engine through Miller Cycle Coupled with EGR and Water Emulsified Fuel

2016-10-17
2016-01-2187
The combustion in low-speed two-stroke marine diesel engines can be characterized as large spatial and temporal scales combustion. One of the most effective measures to reduce NOx emissions is to reduce the local maximum combustion temperature. In the current study, multi-dimensional numerical simulations have been conducted to explore the potential of Miller cycle, high compression ratio coupled with EGR (Exhaust Gas Recirculation) and WEF (water emulsified fuel) to improve the trade-off relationship of NOx-ISFC (indicated specific fuel consumption) in a low-speed two-stroke marine engine. The results show that the EGR ratio could be reduced combined with WEF to meet the Tier III emission regulation. The penalty on fuel consumption with EGR and WEF could be offset by Miller cycle and high geometric compression ratio.
Technical Paper

Effects of Different Turbocharging Systems on Performance in a HD Diesel Engine with Different Emission Control Technical Routes

2016-10-17
2016-01-2185
In this work, both the ‘SCR-only’ and ‘EGR+SCR’ technical routes are compared and evaluated after the optimizations of both injection strategy and turbocharging system over the World Harmonized Stationary Cycle (WHSC) in a heavy duty diesel engine. The exhaust emissions and fuel economy performance of different turbocharging systems, including wastegate turbocharger (WGT), variable geometry turbocharger (VGT), two-stage fixed geometry turbocharger (WGT+FGT) and two-stage variable geometry turbocharger (VGT+FGT), are investigated over a wide EGR range. The NOx reduction methods and EGR introduction strategies for different turbocharger systems are proposed to improve the fuel economy. The requirement on turbocharging system and their potential to meet future stringent NOx and soot emission regulations are also discussed in this paper.
Technical Paper

Numerical Study of the RCCI Combustion Processes Fuelled with Methanol, Ethanol, n-Butanol and Diesel

2016-04-05
2016-01-0777
In the current, numerical study RCCI combustion and emission characteristics using various fuel strategies are investigated, including methanol, ethanol, n-butanol and gasoline as the low reactivity fuel, and diesel fuel as the high reactivity fuel. A reduced Primary Reference Fuel (PRF)-alcohol chemical kinetic mechanism was coupled with a computational fluid dynamic (CFD) code to predict RCCI combustion under various operating conditions. The results show that a higher quantity of diesel was required to maintain the same combustion phasing with alcohol-diesel fuel blends, and the combustion durations and pressure rise rates of methanol-diesel (MD) and ethanol-diesel (ED) cases were much shorter and higher than those of gasoline-diesel (GD) and n-butanol-diesel (nBD) cases. The simulations also investigated the sensitivities of the direct injection strategies, intake temperature and premixed fuel ratio on RCCI combustion phasing control.
Journal Article

Applying Advanced CFD Analysis Tools to Study Differences between Start-of-Main and Start-of-Post Injection Flow, Temperature and Chemistry Fields Due to Combustion of Main-Injected Fuel

2015-09-06
2015-24-2436
This paper is part of a larger body of experimental and computational work devoted to studying the role of close-coupled post injections on soot reduction in a heavy-duty optical engine. It is a continuation of an earlier computational paper. The goals of the current work are to develop new CFD analysis tools and methods and apply them to gain a more in depth understanding of the different in-cylinder environments into which fuel from main- and post-injections are injected and to study how the in-cylinder flow, thermal and chemical fields are transformed between start of injection timings. The engine represented in this computational study is a single-cylinder, direct-injection, heavy-duty, low-swirl engine with optical components. It is based on the Cummins N14, has a cylindrical shaped piston bowl and an eight-hole injector that are both centered on the cylinder axis. The fuel used was n-heptane and the engine operating condition was light load at 1200 RPM.
Technical Paper

Measured and Predicted Soot Particle Emissions from Natural Gas Engines

2015-09-06
2015-24-2518
Due to the new challenge of meeting number-based regulations for particulate matter (PM), a numerical and experimental study has been conducted to better understand particulate formation in engines fuelled with compressed natural gas. The study has been conducted on a Heavy-Duty, Euro VI, 4-cylinder, spark ignited engine, with multipoint sequential phased injection and stoichiometric combustion. For the experimental measurements two different instruments were used: a condensation particle counter (CPC) and a fast-response particle size spectrometer (DMS) the latter able also to provide a particle size distribution of the measured particles in the range from 5 to 1000 nm. Experimental measurements in both stationary and transient conditions were carried out. The data using the World Harmonized Transient Cycle (WHTC) were useful to detect which operating conditions lead to high numbers of particles. Then a further transient test was used for a more detailed and deeper analysis.
Journal Article

Numerical Study of RCCI and HCCI Combustion Processes Using Gasoline, Diesel, iso-Butanol and DTBP Cetane Improver

2015-04-14
2015-01-0850
Reactivity Controlled Compression Ignition (RCCI) has been shown to be an attractive concept to achieve clean and high efficiency combustion. RCCI can be realized by applying two fuels with different reactivities, e.g., diesel and gasoline. This motivates the idea of using a single low reactivity fuel and direct injection (DI) of the same fuel blended with a small amount of cetane improver to achieve RCCI combustion. In the current study, numerical investigation was conducted to simulate RCCI and HCCI combustion and emissions with various fuels, including gasoline/diesel, iso-butanol/diesel and iso-butanol/iso-butanol+di-tert-butyl peroxide (DTBP) cetane improver. A reduced Primary Reference Fuel (PRF)-iso-butanol-DTBP mechanism was formulated and coupled with the KIVA computational fluid dynamic (CFD) code to predict the combustion and emissions of these fuels under different operating conditions in a heavy duty diesel engine.
Journal Article

Direct Dual Fuel Stratification, a Path to Combine the Benefits of RCCI and PPC

2015-04-14
2015-01-0856
Control of the timing and magnitude of heat release is one of the biggest challenges for premixed compression ignition, especially when attempting to operate at high load. Single-fuel strategies such as partially premixed combustion (PPC) use direct injection of gasoline to stratify equivalence ratio and retard heat release, thereby reducing pressure rise rate and enabling high load operation. However, retarding the heat release also reduces the maximum work extraction, effectively creating a tradeoff between efficiency and noise. Dual-fuel strategies such as reactivity controlled compression ignition (RCCI) use premixed gasoline and direct injection of diesel to stratify both equivalence ratio and fuel reactivity, which allows for greater control over the timing and duration of heat release. This enables combustion phasing closer to top dead center (TDC), which is thermodynamically favorable.
Journal Article

The Effect of Operating Parameters on Soot Emissions in GDI Engines

2015-04-14
2015-01-1071
Due to the upcoming regulations for particulate matter (PM) emissions from GDI engines, a computational fluid dynamic (CFD) modeling study to predict soot emissions (both mass and solid particle number) from gasoline direct injection (GDI) engines was undertaken to provide insights on how and why soot emissions are formed from GDI engines. In this way, better methods may be developed to control or reduce PM emissions from GDI engines. In this paper, the influence of engine operating parameters was examined for a side-mounted fuel injector configuration in a direct-injection spark-ignition (DISI) engine. The present models are able to reasonably predict the influences of the variables of interest compared to available experimental data or literature. For a late injection strategy, effects of the fuel composition, and spray cone angle were investigated with a single-hole injector.
Technical Paper

CFD Study of Soot Reduction Mechanisms of Post-Injection in Spray Combustion

2015-04-14
2015-01-0794
The application of close-coupled post injections in diesel engines has been proven to be an effective in-cylinder strategy for soot reduction, without much fuel efficiency penalty. But due to the complexity of in-cylinder combustion, the soot reduction mechanism of post-injections is difficult to explain. Accordingly, a simulation study using a three dimensional computational fluid dynamics (CFD) model, coupled with the SpeedChem chemistry solver and a semi-detailed soot model, was carried out to investigate post-injection in a constant volume combustion chamber, which is more simple and controllable with respect to the boundary conditions than an engine. A 2-D axisymmetric mesh of radius 2 cm and height 5 cm was used to model the spray. Post-injection durations and initial oxygen concentrations were swept to study the efficacy of post-injection under different combustion conditions.
Journal Article

Improving the Understanding of Intake and Charge Effects for Increasing RCCI Engine Efficiency

2014-04-01
2014-01-1325
The present experimental engine efficiency study explores the effects of intake pressure and temperature, and premixed and global equivalence ratios on gross thermal efficiency (GTE) using the reactivity controlled compression ignition (RCCI) combustion strategy. Experiments were conducted in a heavy-duty single-cylinder engine at constant net load (IMEPn) of 8.45 bar, 1300 rev/min engine speed, with 0% EGR, and a 50% mass fraction burned combustion phasing (CA50) of 0.5°CA ATDC. The engine was port fueled with E85 for the low reactivity fuel and direct injected with 3.5% 2-ethylhexyl nitrate (EHN) doped into 91 anti-knock index (AKI) gasoline for the high-reactivity fuel. The resulting reactivity of the enhanced fuel corresponds to an AKI of approximately 56 and a cetane number of approximately 28. The engine was operated with a wide range of intake pressures and temperatures, and the ratio of low- to high-reactivity fuel was adjusted to maintain a fixed speed-phasing-load condition.
Journal Article

Improved Chemical Kinetics Numerics for the Efficient Simulation of Advanced Combustion Strategies

2014-04-01
2014-01-1113
The incorporation of detailed chemistry models in internal combustion engine simulations is becoming mandatory as local, globally lean, low-temperature combustion strategies are setting the path towards a more efficient and environmentally sustainable use of energy resources in transportation. In this paper, we assessed the computational efficiency of a recently developed sparse analytical Jacobian chemistry solver, namely ‘SpeedCHEM’, that features both direct and Krylov-subspace solution methods for maximum efficiency for both small and large mechanism sizes. The code was coupled with a high-dimensional clustering algorithm for grouping homogeneous reactors into clusters with similar states and reactivities, to speed-up the chemical kinetics solution in multi-dimensional combustion simulations.
Journal Article

A CFD Study of Post Injection Influences on Soot Formation and Oxidation under Diesel-Like Operating Conditions

2014-04-01
2014-01-1256
One in-cylinder strategy for reducing soot emissions from diesel engines while maintaining fuel efficiency is the use of close-coupled post injections, which are small fuel injections that follow the main fuel injection after a short delay. While the in-cylinder mechanisms of diesel combustion with single injections have been studied extensively and are relatively well understood, the in-cylinder mechanisms affecting the performance and efficacy of post injections have not been clearly established. Here, experiments from a single-cylinder heavy-duty optical research engine incorporating close- coupled post injections are modeled with three dimensional (3D) computational fluid dynamics (CFD) simulations. The overall goal is to complement experimental findings with CFD results to gain more insight into the relationship between post-injections and soot. This paper documents the first stage of CFD results for simulating and analyzing the experimental conditions.
Journal Article

Experimental Investigation of Engine Speed Transient Operation in a Light Duty RCCI Engine

2014-04-01
2014-01-1323
Reactivity Controlled Compression Ignition (RCCI) is an engine combustion strategy that utilizes in-cylinder fuel blending to produce low NOx and PM emissions while maintaining high thermal efficiency. The current study investigates RCCI and conventional diesel combustion (CDC) operation in a light-duty multi-cylinder engine over transient operating conditions using a high-bandwidth, transient capable engine test cell. Transient RCCI and CDC combustion and emissions results are compared over an up-speed change from 1,000 to 2,000 rev/min. and a down-speed change from 2,000 to 1,000 rev/min. at a constant 2.0 bar BMEP load. The engine experiments consisted of in-cylinder fuel blending with port fuel-injection (PFI) of gasoline and early-cycle, direct-injection (DI) of ultra-low sulfur diesel (ULSD) for the RCCI tests and the same ULSD for the CDC tests.
Technical Paper

Modeling of Equivalence Ratio Effects on Particulate Formation in a Spark-Ignition Engine under Premixed Conditions

2014-04-01
2014-01-1607
3-D Computational Fluid Dynamics (CFD) simulations have been performed to study particulate formation in a Spark-Ignition (SI) engine under premixed conditions. A semi-detailed soot model and a chemical kinetic model, including poly-aromatic hydrocarbon (PAH) formation, were coupled with a spark ignition model and the G equation flame propagation model for SI engine simulations and for predictions of soot mass and particulate number density. The simulation results for in-cylinder pressure and particle size distribution (PSDs) are compared to available experimental studies of equivalence ratio effects during premixed operation. Good predictions are observed with regard to cylinder pressure, combustion phasing and engine load. Qualitative agreements of in-cylinder particle distributions were also obtained and the results are helpful to understand particulate formation processes.
Technical Paper

Effects of Injection Pattern Design on Piston Thermal Management in an Opposed-Piston Two-Stroke Engine

2013-09-24
2013-01-2423
This paper presents analytical and measured results on the effects of injection pattern design on piston thermal management in an Opposed-Piston, Two-Stroke (OP2S) diesel engine. The OP2S architecture investigated in this work comprises two opposing pistons forming an asymmetric combustion chamber with two opposing injectors mounted on the cylinder wall. This unique configuration offers opportunities to tailor the injection pattern to control the combustion heat flux and resulting temperatures on the piston surfaces while optimizing combustion simultaneously. This study utilizes three-dimensional (3D) computational fluid dynamics (CFD) with state-of-the-art spray, turbulence and combustion models that include detailed chemistry to simulate the in-cylinder combustion and the associated flame/wall interactions. In addition, the measurements comprise a real-time thermocouple system, which allows for up to 14 locations to be monitored and recorded on the intake and exhaust pistons.
Technical Paper

Study of In-Cylinder Combustion and Multi-Cylinder Light Duty Compression Ignition Engine Performance Using Different RON Fuels at Light Load Conditions

2013-04-08
2013-01-0900
The effects of different Research Octane Number [RON] fuels on a multi-cylinder light-duty compression ignition [CI] engine were investigated at light load conditions. Experiments were conducted on a GM 1.9L 4-cylinder diesel engine at Argonne National Laboratory, using two different fuels, i.e., 75 RON and 93 RON. Emphasis was placed on 5 bar BMEP load, 2000 rev/min engine operation using two different RON fuels, and 2 bar BMEP load operating at 1500 rev/min using 75 RON gasoline fuel. The experiments reveal difficulty in controlling combustion at low load points using the higher RON fuel. In order to explain the experimental trends, simulations were carried out using the KIVA3V-Chemkin Computational Fluid Dynamics [CFD] Code. The numerical results were validated with the experimental results and provided insights about the engine combustion characteristics at different speeds and low load conditions using different fuels.
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