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Technical Paper

Analysis of the Correlation between Flow and Combustion Characteristics in Spark-Ignited Engine

2021-04-06
2021-01-0463
As global emission standards are becoming more stringent, it is necessary to increase thermal efficiency through the high compression ratio in spark-ignited engines. Various studies are being conducted to mitigate knocking caused by an increased compression ratio, which requires an understanding of the combustion phenomena inside the combustion chamber. In particular, the in-cylinder flow is a major factor affecting the entire combustion process from the generation to the propagation of flames. In the field of spark-ignited engine research, where interest in the concept of lean combustion and the expansion of the EGR supply is increasing, flow analysis is essential to ensure a rapid flame propagation speed and stable combustion process. In this study, the flow around the spark plug was measured by the Laser Doppler Velocimetry system, and the correlation with combustion in spark-ignited engines was analyzed.
Technical Paper

Improvement of Knock Onset Determination Based on Supervised Deep Learning Using Data Filtering

2021-04-06
2021-01-0383
Regulations regarding vehicles’ CO2 emissions are continuing to become stricter due to global warming. The CO2 regulations urge automobile manufacturers to develop gasoline engines with improved efficiency; however, the main obstacle to the improvement is the knock phenomenon in spark-ignition engines. If knock is predicted, the efficiency potential can be maximized in an engine by applying modest spark timing. Several research regarding knock prediction modeling have been conducted, and typically Livengood-Wu integral model is used to predict the knock occurrence. For the prediction, knock onset should be determined on a given pressure signal of given knock cycles for establishing the 0D ignition delay model. Several methodologies for knock onset determination have been developed because checking all the knock onset position by hand is impossible considering the breadth of data sets.
Technical Paper

Prediction of Hybrid Electric Bus Speed Using Deep Learning Method

2020-04-14
2020-01-1187
The recent development pace of the automotive technology is so rapid worldwide. Especially in a green car, hybrid electric vehicles (HEVs) have been studied a lot due to their significant effects on the urban driving. In the vehicle energy management strategy study, the driving speed is assumed to be known in advance, however the speed is not given in a real world. Accordingly, the prediction of vehicle speed is very important. In this study, we study the prediction methodology for the speed prediction using deep learning. Based on the vehicle driving speed data, the supervised deep learning has been used and the speed prediction accuracy using deep learning shows accurate results comparing to the actual speed. The supervised deep learning is used which is suitable for driving cycle database. As a result, the speed prediction after few seconds is feasible.
Technical Paper

An Experimental Investigation of In-Cylinder Flow Motion Effect on Dual-Fuel Premixed Compression Ignition Characteristics

2020-04-14
2020-01-0306
The combustion process using two fuels with different reactivity, known as dual-fuel combustion or RCCI is mainly studied to reduce emissions while maintaining thermal efficiency compared to the conventional diesel combustion. Many studies have proven that dual-fuel combustion has a positive prospect in future combustion to achieve ultra-low engine-out emissions with high indicated thermal efficiency. However, a limitation on high-load expansion due to the higher maximum in-cylinder pressure rise rate (mPRR) is a main problem. Thus, it is important to establish the operating strategy and study the effect of in-cylinder flow motion with dual-fuel combustion to achieve a low mPRR and emissions while maintaining high-efficiency. In this research, the characteristics of gasoline-diesel dual-fuel combustion on different hardware were studied to verify the effect of the in-cylinder flow motion on dual-fuel combustion.
Technical Paper

New Index for Diagnosis of Abnormal Combustion Using a Crankshaft Position Sensor in a Diesel Engine

2019-04-02
2019-01-0720
Most research of internal combustion engine focuses on improving the fuel economy and reducing exhaust emissions to satisfy regulations and marketability. Engine combustion is a key factor in determining engine performance. Generally, engine operating parameters are optimized for the best performance and less exhaust emissions. However, abnormal combustion results in engine conditions that are far from an optimized operation. Abnormal combustion, including a misfire, can happen for a variety of reasons, such as superannuated vehicles, extreme changes in the driving environment, etc. Abnormal combustion causes serious deterioration of not only noise, vibration and harshness (NVH), but also the fuel economy and exhaust emission. NVH stands for unwanted noise, vibration and harshness from the vehicle. The misfiring especially deteriorates vehicle comfortability. Abnormal combustion at one cylinder breaks the exciting force balance between cylinders and causes unexpected vibration.
Journal Article

An Experimental Study on the Effect of Stroke-to-Bore Ratio of Atkinson DISI Engines with Variable Valve Timing

2018-04-03
2018-01-1419
In this study, fundamental questions in improving thermal efficiency of spark-ignition engine were revisited, regarding two principal factors, that is, stroke-to-bore (S/B) ratio and valve timings. In our experiment, late intake valve closing (LIVC) camshaft and variable valve timing (VVT) module for valve timing control were equipped in the single-cylinder, direct-injection spark-ignition (DISI) engine with three different S/B ratios (1.00, 1.20, and 1.47). In these three setups, displacement volume and compression ratio (CR) were fixed. In addition, the tumble ratio for cylinder head was also kept the same to minimize the flow effect on the flame propagation caused by cylinder head while focusing on the sole effect of changing the S/B ratio.
Technical Paper

An Experimental Study on the Knock Mitigation Effect of Coolant and Thermal Boundary Temperatures in Spark Ignited Engines

2018-04-03
2018-01-0213
Increasing compression ratio is essential for developing future high-efficiency engines due to the intrinsic characteristics of spark-ignited engines. However, it also causes the unfavorable, abnormal knocking phenomena which is the auto-ignition in the unburned end-gas region. To cope with regulations, many researchers have been experimenting with various methods to suppress knock occurrence. In this paper, it is shown that cooling the combustion chamber using coolants, which is one of the most practical methods, has a strong effect on knock mitigation. Furthermore, the relationship between thermal boundary and coolant temperatures is shown. In the beginning of this paper, knock metrics using an in-cylinder pressure sensor are explained for readers, even though entire research studies cannot be listed due to the innumerableness. The coolant passages for the cylinder head and the liner were separated to examine independent cooling strategies.
Technical Paper

Investigation of Sub-Grid Model Effect on the Accuracy of In-Cylinder LES of the TCC Engine under Motored Conditions

2017-09-04
2017-24-0040
The increasing interest in the application of Large Eddy Simulation (LES) to Internal Combustion Engines (hereafter ICEs) flows is motivated by its capability to capture spatial and temporal evolution of turbulent flow structures. Furthermore, LES is universally recognized as capable of simulating highly unsteady and random phenomena driving cycle-to-cycle variability (CCV) and cycle-resolved events such as knock and misfire. Several quality criteria were proposed in the recent past to estimate LES uncertainty: however, definitive conclusions on LES quality criteria for ICEs are still far to be found. This paper describes the application of LES quality criteria to the TCC-III single-cylinder optical engine from University of Michigan and GM Global R&D; the analyses are carried out under motored condition.
Technical Paper

Study of LES Quality Criteria in a Motored Internal Combustion Engine

2017-03-28
2017-01-0549
In recent years, Large-Eddy Simulation (LES) is spotlighted as an engineering tool and severe research efforts are carried out on its applicability to Internal Combustion Engines (ICEs). However, there is a general lack of definitive conclusions on LES quality criteria for ICE. This paper focuses on the application of LES quality criteria to ICE and to their correlation, in order to draw a solid background on future LES quality assessments for ICE. In this paper, TCC-III single-cylinder optical engine from University of Michigan is investigated and the analysis is conducted under motored condition. LES quality is mainly affected by grid size and type, sub-grid scale (SGS) model, numeric schemes. In this study, the same grid size and type are used in order to focus on the effect on LES quality of SGS models and blending factors of numeric scheme only.
Journal Article

Analysis of NOx Emissions during Crank-Start and Cold Fast-Idle in a GDI Engine

2017-03-28
2017-01-0796
The NOx emissions during the crank-start and cold fast-idle phases of a GDI engine are analyzed in detail. The NOx emissions of the first 3 firing cycles are studied under a wide set of parameters including the mass of fuel injected, start of injection, and ignition timing. The results show a strong dependence of the NOx emissions with injection timing; they are significantly reduced as the mixture is stratified. The impact of different valve timings on crank-start NOx emissions was analyzed. Late intake and early exhaust timings show similar potential for NOx reduction; 26-30% lower than the baseline. The combined strategy, resulting in a large symmetric negative valve overlap, shows the greatest reduction; 59% lower than the baseline. The cold fast-idle NOx emissions were studied under different equivalence ratios, injection strategies, combustion phasing, and valve timings. Slightly lean air-fuel mixtures result in a significant reduction of NOx.
Technical Paper

Closed-Loop Control Method for Monitoring and Improving the Diesel Combustion Noise

2016-06-15
2016-01-1770
This paper presents two closed-loop control methods for monitoring and improving the combustion behavior and the combustion noise on two 4-cylinder diesel engines, in which an in-cylinder pressure and an accelerometer transducer are used to monitor and control them. Combustion processes are developed to satisfy the stricter and stricter regulations on emissions and fuel consumption. These combustion processes are influenced by the factors such as engine durability, driving conditions, environmental influences and fuel properties. Combustion noise could be increased by these factors and is detrimental to interior sound quality. Therefore, it is necessary to develop robust combustion behaviors and combustion noise. For this situation, we have developed two closed-loop control methods. Firstly, a method using in-cylinder pressure data was developed for monitoring and improving the combustion noise of a 1.7L engine. A new index using the values calculated from the data was proposed.
Journal Article

Cycle-by-Cycle Analysis of Cold Crank-Start in a GDI Engine

2016-04-05
2016-01-0824
The first 3 cycles in the cold crank-start process at 20°C are studied in a GDI engine. The focus is on the dependence of the HC and PM/PN emissions of each cycle on the injection strategy and combustion phasing of the current and previous cycles. The PM/PN emissions per cycle decrease by more than an order of magnitude as the crank-start progresses from the 1st to the 3rd cycle, while the HC emissions stay relatively constant. The wall heat transfer, as controlled by the combustion phasing, during the previous cycles has a more significant influence on the mixture formation process for the current cycle than the amount of residual fuel. The results show that the rise in HC emissions caused by the injection spray interacting with the intake valves and piston crown is reduced as the cranking process progresses. Combustion phasing retard significantly reduces the PM emission. The HC emissions, however, are relatively not sensitive to combustion phasing in the range of interest.
Journal Article

Reduction of Cold-Start Emissions through Valve Timing in a GDI Engine

2016-04-05
2016-01-0827
This work examines the effect of valve timing during cold crank-start and cold fast-idle (1200 rpm, 2 bar NIMEP) on the emissions of hydrocarbons (HC) and particulate mass and number (PM/PN). Four different cam-phaser configurations are studied in detail: 1. Baseline stock valve timing. 2. Late intake opening/closing. 3. Early exhaust opening/closing. 4. Late intake phasing combined with early exhaust phasing. Delaying the intake valve opening improves the mixture formation process and results in more than 25% reduction of the HC and of the PM/PN emissions during cold crank-start. Early exhaust valve phasing results in a deterioration of the HC and PM/PN emissions performance during cold crank-start. Nevertheless, early exhaust valve phasing slightly improves the HC emissions and substantially reduces the particulate emissions at cold fast-idle.
Technical Paper

Virtual NOx sensor for Transient Operation in Light-Duty Diesel Engine

2016-04-05
2016-01-0561
Currently, diesel engine-out exhaust NOx emission level prediction is a major challenge for complying with the stricter emission legislation and for control purpose of the after-treatment system. Most of the NOx prediction research is based on the Zeldovich thermal mechanism, which is reasonable from the physical point of view and for its simplicity. Nevertheless, there are some predictable range limitations, such as low temperature with high EGR rate operating conditions or high temperature with low EGR rates. In the present paper, 3 additional considerations, pilot burned gas mixing before the main injection; major NO formation area; concentration correction, were applied to the previously developed real-time NO estimation model based on in-cylinder pressure and data available from ECU. The model improvement was verified on a 1.6 liter EURO5 diesel engine in both steady and transient operation.
Technical Paper

Study on the Effect of Injection Strategies on Particulate Emission Characteristics under Cold Start Using In-cylinder Visualization

2016-04-05
2016-01-0822
Due to the direct injection of fuel into a combustion chamber, particulate emission is a challenge in DISI engines. Specifically, a significant amount of particulate emission is produced under the cold start condition. In this research, the main interest was to investigate particulate emission characteristics under the catalyst heating condition because it is one of the significant particulate-emissionproducing stages under the cold start condition. A single-cylinder optically accessible engine was used to investigate the effect of injection strategies on particulate emission characteristics under the catalyst heating condition. The split injection strategy was applied during intake stroke with various injection pressures and injection timings. Using luminosity analysis of the soot radiation during combustion, the particulate formation characteristics of each injection strategy were studied. Moreover, the factors that affect PM formation were analyzed via fuel injection visualization.
Technical Paper

Closed-Loop Control for Diesel Combustion Noise Using Engine Vibration Signals

2015-06-15
2015-01-2297
The combustion noise of a diesel engine can be deteriorated by combustion characteristics such as the maximum rate of heat release and the start of combustion. These combustion characteristics in turn are influenced by the factors such as the engine NVH durability, driving conditions, environmental factors and fuel properties. Therefore, we need to develop the robust combustion noise that is insensitive to these factors. To achieve this aim, methods for predicting combustion characteristics has been developed by analyzing the vibration signal measured from the engine cylinder block. The closed-loop control of injection parameters through combustion characteristics prediction has been performed to produce the desired engine combustion performance. We constructed an ECU logic for the closed-loop control and verified the design in a diesel passenger car. We also evaluated the effect of combustion noise and fuel consumption by applying the closed-loop control.
Technical Paper

An Investigation into the Operating Strategy for the Dual-Fuel PCCI Combustion with Propane and Diesel under a High EGR Rate Condition

2015-04-14
2015-01-0854
In this work, the operating strategy for diesel injection methods and a way to control the exhaust gas recirculation (EGR) rate under dual-fuel PCCI combustion with an appropriate ratio of low-reactivity fuel (propane) to achieve high combustion stability and low emissions is introduced. The standards of combustion stability were carbon monoxide (CO) emissions below 5,000 ppm and a CoV of the indicated mean effective pressure (IMEP) below 5 %. Additionally, the NOx emissions was controlled to not exceed 50 ppm, which is the standard of conventional diesel combustion, and PM emissions was kept below 0.2 FSN, which is a tenth of the conventional diesel value without a diesel particulate filter (DPF). The operating condition was a low speed and load condition (1,500 rpm/ near gIMEP of 0.55 MPa).
Journal Article

On the Nature of Particulate Emissions from DISI Engines at Cold-Fast-Idle

2014-04-01
2014-01-1368
Particulate emissions from a production gasoline direct injection spark ignition engine were studied under a typical cold-fast-idle condition (1200 rpm, 2 bar NIMEP). The particle number (PN) density in the 22 to 365 nm range was measured as a function of the injection timing with single pulse injection and with split injection. Very low PN emissions were observed when injection took place in the mid intake stroke because of the fast fuel evaporation and mixing processes which were facilitated by the high turbulent kinetic energy created by the intake charge motion. Under these conditions, substantial liquid fuel film formation on the combustion chamber surfaces was avoided. PN emissions increased when injection took place in the compression stroke, and increased substantially when the fuel spray hit the piston.
Technical Paper

Numerical Analysis of Pollutant Formation in Direct-Injection Spark-Ignition Engines by Incorporating the G-Equation with a Flamelet Library

2014-04-01
2014-01-1145
Direct-injection spark-ignition (DISI) engines are regarded as a promising technology for the reduction of fuel consumption and improvement of engine thermal efficiency. However, due to direct injection, the shortened fuel-air mixing duration leads to a spatial gradient of the equivalence ratio, and these locally rich regions cause the formation of particulate matter. In the current study, numerical investigations on pollutant formation in a DISI engine were performed using combined flamelet models for premixed and diffusion flames. The G-equation model for partially premixed combustion was improved by incorporating the laminar flamelet library. Gasoline fuel was represented as a ternary mixture of gasoline surrogate and its laminar flame speeds were obtained under a wide range of engine operating conditions.
Technical Paper

Using Valve Timing and Exhaust Back Pressure to Improve Catalyst Warm-Up Time

2013-10-14
2013-01-2656
This work examines the effects of valve timing and back pressure on the engine out enthalpy flow which is critical to the light off of the catalyst. The engine behavior is observed under fast-idle condition using a turbocharged production direct injection spark ignition engine with variable cam phasing that could shift both the intake and exhaust valve timing by 50 deg. crank angle. The back pressure is adjusted by throttling the exhaust. The engine operates at a constant net indicated mean effective pressure of 2 bar. The valve timing effect is largely governed by the residual gas trapped. With increasing valve overlap, the exhaust enthalpy flow increases because of the increase in exhaust temperature due to a slower combustion, and of the increase in air and fuel flow to compensate for the lower efficiency due to the slower combustion. When the back pressure is increased, the engine through flow has to increase to compensate for the larger pumping loss.
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