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Journal Article

Dimethyl Ether Biogas Reactivity-Controlled Compression Ignition for Sustainable Power Generation with Low Nitrogen Oxide Emissions

2024-04-22
Abstract Biogas (60% methane–40% CO2 approximately) can be used in the reactivity-controlled compression ignition (RCCI) mode along with a high-reactivity fuel (HRF). In this work dimethyl ether (DME) that can also be produced from renewable sources was used as the HRF as a move toward sustainable power generation. The two-cylinder turbocharged diesel engine modified to work in the DME–biogas RCCI (DMB-RCCI) mode was studied under different proportions of methane (45–95%) in biogas since the quality of this fuel can vary depending on the feedstock and production method. Only a narrow range of biogas to DME ratios could be tolerated in this mode at each output without misfire or knock. Detailed experiments were conducted at brake mean effective pressures (BMEPs) of 3 and 5 bar at a speed of 1500 rpm and comparisons were made with the diesel–biogas dual-fuel and diesel–biogas RCCI modes under similar methane flow rates while the proportion of CO2 was varied.
Journal Article

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

2024-04-18
Abstract This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy. One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.
Journal Article

Hydrogen Injection Position Impact: Experimental Analysis of Central Direct Injection and Side Direct Injection in Engines

2024-04-18
Abstract A detailed investigation was carried out on the performance, combustion, and emissions of a single-cylinder direct injection hydrogen spark ignition (SI) engine with either a side-mounted direct injection (SDI) or a centrally installed direct injection (CDI) injector. The first part of the study analyzed the performance and emissions characteristics of CDI and SDI engine operations with different injection timings and pressures. This was followed by comparing the engine’s performance and emissions of the CDI and SDI operations at different engine speeds and relative air-to-fuel ratios (lambda) with the optimized injection pressure and timings. Furthermore, the performance and emission attributes of the hydrogen engine with the CDI and SDI setups were conducted at a fixed λ value of 2.75 across a broad spectrum of engine loads. The study’s main outcome demonstrates that both direct injection systems produced near-zero CO2, CO, and HC emissions.
Journal Article

Comparison of Tabulated and Complex Chemistry Approaches for Ammonia–Diesel Dual-Fuel Combustion Simulation

2024-04-18
Abstract Using ammonia as a carbon-free fuel is a promising way to reduce greenhouse gas emissions in the maritime sector. Due to the challenging fuel properties, like high autoignition temperature, high latent heat of vaporization, and low laminar flame speeds, a dual-fuel combustion process is the most promising way to use ammonia as a fuel in medium-speed engines. Currently, many experimental investigations regarding premixed and diffusive combustion are carried out. A numerical approach has been employed to simulate the complex dual-fuel combustion process to better understand the influences on the diffusive combustion of ammonia ignited by a diesel pilot. The simulation results are validated based on optical investigations conducted in a rapid compression–expansion machine (RCEM). The present work compares a tabulated chemistry simulation approach to complex chemistry-based simulations.
Journal Article

Characterization of Pyrolysis Oil Extracted from High Lignocellulosic Groundnut Shell Biomass

2024-04-18
Abstract Fossil fuel reserves are swiftly depleting when consumer demand for these fuels continues to rise. In order to meet the demand and diminish the pollution derived through conventional fuels, it is crucial to employ cleaner fuels made from substitutes such as waste biomass. Also, converting waste biomass to fuel can lower usage of landfills. There are many biomass resources that are suitable for fuel production, out of which groundnut is also a potential feedstock. Groundnut shell biomass was chosen for this study, as it is a waste leftover during shelling of groundnuts for various commercial applications. The procured groundnut shells were converted to oil using pyrolysis process and was distilled. Both the pyrolysis oil and the distilled oil were analyzed using Fourier transform infrared instrument wherein the presence of functional groups such as alcohols, amines, and carboxylic acids were identified.
Journal Article

TOC

2024-04-15
Abstract TOC
Journal Article

Spectroscopy-Based Machine Learning Approach to Predict Engine Fuel Properties of Biodiesel

2024-04-11
Abstract Various feedstocks can be employed for biodiesel production, leading to considerable variation in composition and engine fuel characteristics. Using biodiesels originating from diverse feedstocks introduces notable variations in engine characteristics. Therefore, it is imperative to scrutinize the composition and properties of biodiesel before deployment in engines, a task facilitated by predictive models. Additionally, the international commercialization of biodiesel fuel is contingent upon stringent regulations. The traditional experimental measurement of biodiesel properties is laborious and expensive, necessitating skilled personnel. Predictive models offer an alternative approach by estimating biodiesel properties without depending on experimental measurements. This research is centered on building models that correlate mid-infrared spectra of biodiesel and critical fuel properties, encompassing kinematic viscosity, cetane number, and calorific value.
Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Application of a Comprehensive Lagrangian–Eulerian Spark-Ignition Model to Different Operating Conditions

2024-04-08
Abstract Increasing engine efficiency is essential to reducing emissions, which is a priority for automakers. Unconventional modes such as boosted and highly dilute operation have the potential to increase engine efficiency but suffer from stability concerns and cyclic variability. To aid engineers in designing ignition systems that reduce cyclic variability in such engine operation modes, reliable and accurate spark-ignition models are necessary. In this article, a Lagrangian–Eulerian spark-ignition (LESI) model is used to simulate electrical discharge, spark channel elongation, and ignition in inert or reacting crossflow within a combustion vessel, at different pressures, flow speeds, and dilution rates. First the model formulation is briefly revisited. Then, the experimental and simulations setups are presented.
Journal Article

Water Droplet Collison and Erosion on High-Speed Spinning Wheels

2024-04-04
Abstract The water droplet erosion (WDE) on high-speed rotating wheels appears in several engineering fields such as wind turbines, stationary steam turbines, fuel cell turbines, and turbochargers. The main reasons for this phenomenon are the high relative velocity difference between the colliding particles and the rotor, as well as the presence of inadequate material structure and surface parameters. One of the latest challenges in this area is the compressor wheels used in turbochargers, which has a speed up to 300,000 rpm and have typically been made of aluminum alloy for decades, to achieve the lowest possible rotor inertia. However, while in the past this component was only encountered with filtered air, nowadays, due to developments in compliance with tightening emission standards, various fluids also collide with the spinning blades, which can cause mechanical damage.
Journal Article

A Diesel Engine Ring Pack Performance Assessment

2024-03-23
Abstract Demonstrating ring pack operation in an operating engine is very difficult, yet it is essential to optimize engine performance parameters such as blow-by, oil consumption, emissions, and wear. A significant amount of power is lost in friction between piston ring–cylinder liner interfaces if ring pack parameters are not optimized properly. Thus, along with these parameters, it is also necessary to reduce friction power loss in modern internal combustion engines as the oil film thickness formed between the piston ring and liner is vital for power loss reduction due to friction. Hence, it has also been a topic of research interest for decades. Piston and ring dynamics simulation software are used extensively for a better ring pack design. In this research work, a similar software for piston ring dynamics simulation reviews the ring pack performance of a four-cylinder diesel engine.
Journal Article

Effect of Turbine Speed Parameter on Exhaust Pulse Energy Matching of an Asymmetric Twin-Scroll Turbocharged Heavy-Duty Engine

2024-03-04
Abstract The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state.
Journal Article

Review of Research on Asymmetric Twin-Scroll Turbocharging for Heavy-Duty Diesel Engines

2024-02-21
Abstract Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines.
Journal Article

Demonstration of 2027 Emissions Standards Compliance Using Heavy-Duty Gasoline Compression Ignition with P1 Hybridization

2024-02-19
Abstract Heavy-duty on-road engines are expected to conform to an ultralow NOx (ULNOx) standard of 0.027 g/kWh over the composite US heavy-duty transient federal test procedure (HD-FTP) cycle by 2031, a 90% reduction compared to 2010 emissions standards. Additionally, these engines are expected to conform to Phase 2 greenhouse gas regulations, which require tailpipe CO2 emissions under 579 g/kWh. This study experimentally demonstrates the ability of high fuel stratification gasoline compression ignition (HFS-GCI) to satisfy these emissions standards. Steady-state and transient tests are conducted on a prototype multi-cylinder heavy-duty GCI engine based on a 2010-compliant Cummins ISX15 diesel engine with a urea-SCR aftertreatment system (ATS). Steady-state calibration exercises are undertaken to develop highly fuel-efficient GCI calibration maps at both cold-start and warmed up conditions.
Journal Article

Use of Artificial Neural Network to Develop Surrogates for Hydrotreated Vegetable Oil with Experimental Validation in Ignition Quality Tester

2024-02-01
Abstract This article presents surrogate mixtures that simulate the physical and chemical properties in the auto-ignition of hydrotreated vegetable oil (HVO). Experimental investigation was conducted in the Ignition Quality Tester (IQT) to validate the auto-ignition properties with respect to those of the target fuel. The surrogate development approach is assisted by artificial neural network (ANN) embedded in MATLAB optimization function. Aspen HYSYS is used to calculate the key physical and chemical properties of hundreds of mixtures of representative components, mainly alkanes—the dominant components of HVO, to train the learning algorithm. Binary and ternary mixtures are developed and validated in the IQT. The target properties include the derived cetane number (DCN), density, viscosity, surface tension, molecular weight, and volatility represented by the distillation curve. The developed surrogates match the target fuel in terms of ignition delay and DCN within 6% error range.
Journal Article

Modal Analysis of Combustion Chamber Acoustic Resonance to Reduce High-Frequency Combustion Noise in Pre-Chamber Jet Ignition Combustion Engines

2024-01-31
Abstract The notable increase in combustion noise in the 7–10 kHz band has become an issue in the development of pre-chamber jet ignition combustion gasoline engines that aim for enhanced thermal efficiency. Combustion noise in such a high-frequency band is often an issue in diesel engine development and is known to be due to resonance in the combustion chamber. However, there are few cases of it becoming a serious issue in gasoline engines, and effective countermeasures have not been established. The authors therefore decided to elucidate the mechanism of high-frequency combustion noise generation specific to this engine, and to investigate effective countermeasures. As the first step, in order to analyze the combustion chamber resonance modes of this engine in detail, calculation analysis using a finite element model and experimental modal analysis using an acoustic excitation speaker were conducted.
Journal Article

Development of a Turbulent Jet-Controlled Compression Ignition Engine Concept Using Spray-Guided Stratification for Fueling a Passive Prechamber

2024-01-24
Abstract Improving thermal efficiency of an internal combustion engine is one of the most cost-effective ways to reduce life cycle-based CO2 emissions for transportation. Lean burn technology has the potential to reach high thermal efficiency if simultaneous low NOx, HC, and CO emissions can be achieved. Low NOx can be realized by ultra-lean (λ ≥ 2) spark-ignited combustion; however, the HC and CO emissions can increase due to slow flame propagation and high combustion variability. In this work, we introduce a new combustion concept called turbulent jet-controlled compression ignition, which utilizes multiple turbulent jets to ignite the mixture and subsequently triggers end gas autoignition. As a result, the ultra-lean combustion is further improved with reduced late-cycle combustion duration and enhanced HC and CO oxidation. A low-cost passive prechamber is innovatively fueled using a DI injector in the main combustion chamber through spray-guided stratification.
Journal Article

Machine Learning-Based Modeling and Predictive Control of Combustion Phasing and Load in a Dual-Fuel Low-Temperature Combustion Engine

2024-01-18
Abstract Reactivity-controlled compression ignition (RCCI) engine is an innovative dual-fuel strategy, which uses two fuels with different reactivity and physical properties to achieve low-temperature combustion, resulting in reduced emissions of oxides of nitrogen (NOx), particulate matter, and improved fuel efficiency at part-load engine operating conditions compared to conventional diesel engines. However, RCCI operation at high loads poses challenges due to the premixed nature of RCCI combustion. Furthermore, precise controls of indicated mean effective pressure (IMEP) and CA50 combustion phasing (crank angle corresponding to 50% of cumulative heat release) are crucial for drivability, fuel conversion efficiency, and combustion stability of an RCCI engine.
Journal Article

Machine Learning Tabulation Scheme for Fast Chemical Kinetics Computation

2023-12-28
Abstract This study proposes a machine learning tabulation (MLT) method that employs deep neural networks (DNNs) to predict ignition delay and knock propensity in spark ignition (SI) engines. The commonly used Arrhenius model and Livengood–Wu integral for fast knock prediction are not accurate enough to account for residual gas species and may require adjustments or modifications to account for specific engine characteristics. Detailed kinetics modeling is computationally expensive, so the MLT approach is introduced to solve these issues. The MLT method uses precalculated thermochemical states of the mixture that are clustered based on a combustion progress variable. Hundreds of DNNs are trained with the stochastic Levenberg–Marquardt (SLM) optimization algorithm, reducing training time and memory requirements for large-scale problems. MLT has high interpolation accuracy, eliminates the need for table storage, and reduces memory requirements by three orders of magnitude.
Journal Article

Influence of Passive Pre-Chamber Nozzle Diameter on Jet Ignition in a Constant-Volume Optical Engine under Varying Load and Dilution Conditions

2023-12-20
Abstract Despite the growing prominence of electrified vehicles, internal combustion engines remain essential in future transportation. This study delves into passive pre-chamber jet ignition, a leading-edge combustion technology, offering a comprehensive visualization of its operation under varying load and dilution conditions in light-duty GDI engines. Our primary objectives are to gain fundamental insights into passive pre-chamber jet ignition and subsequent main combustion processes and evaluate their response to different load and dilution conditions. We conducted experimental investigations using a light-duty, optical, single-cylinder engine equipped with three passive pre-chamber designs featuring varying nozzle diameters. Optical diagnostic imaging and heat release analysis provided critical insights.
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