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Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Journal Article

Determination of the Heat-Controlled Accumulator Volume for the Two-Phase Thermal Control Systems of Spacecraft

2023-09-29
Abstract For spacecraft with high power consumption, it is reasonable to build the thermal control system based on a two-phase mechanically pumped loop. The heat-controlled accumulator is a key element of the two-phase mechanically pumped loop, which allows for the control of pressure in the loop and maintains the required level of coolant boiling temperature or cavitation margin at the pump inlet. There can be two critical modes of loop operation where the ability to control pressure will be lost. The first critical mode occurs when the accumulator fills with liquid at high heat loads. The second critical mode occurs when the accumulator is at low heat loads and partial loss of coolant, for example, due to the leak caused by micrometeorite breakdown. Both modes are caused by insufficient accumulator volume or working fluid charge.
Journal Article

Integration Model for Demand-Driven Material Requirement Planning and Industry 4.0

2022-08-09
Abstract Demand-Driven Material Requirements Planning (DDMRP) is regarded as a potential method of material management to provide planning and execution performance improvements in variable environments. However, Industry 4.0 refers to the fourth industrial revolution that allows creating a smart manufacturing system by using the new technologies of communication, automation, and digitalization. DDMRP and Industry 4.0 are crucial as new technologies are introduced to companies to improve their performance. Nevertheless, there is an absence of reviews showing the relationships between DDMRP and Industry 4.0. A literature review is used to identify the key constructs of DDMRP and Industry 4.0, and the relationships postulated between them are presented. The main objective of this study is to investigate the relationship between DDMRP and Industry 4.0. The result of this article was a model for integrating the DDMPRP and Industry 4.0 proposed upon a robust theoretical method.
Journal Article

Simulated Drag Study of Fuel Tank Configurations for Liquid Hydrogen-Powered Commercial Aircraft

2020-12-09
Abstract The airline industry faces a crisis in the future as consumer demand is increasing, but the environmental effects and depleting resources of kerosene mean that growth is unsustainable. Hydrogen is touted as the leading candidate to replace kerosene, but it needs significant technological and economical endeavors. In such a scenario, cryogenic liquid hydrogen (LH2) is predicted to be the most feasible method of using hydrogen. The major challenge of LH2 as an aircraft fuel is that it requires approximately four times the storage volume of kerosene—due to its lower density. Thus the design of cryogenic storage tanks to handle larger quantities of fuel is becoming increasingly important. But the increase in drag associated with larger storage tanks causes an increase in fuel consumption. Hence, this paper aims to evaluate the aerodynamic performance of different storage configurations and aid in the selection of an economic and efficient storage system.
Journal Article

Highly Efficient Robust Optimization Design Method for Improving Automotive Acoustic Package Performance

2020-08-25
Abstract To consider the influence of uncertainty in the design process of automotive acoustic packages, the robustness of the acoustic packaging system performance must be improved, and the low-efficiency problem of the two-layer nesting robustness optimization model must be solved. This article proposes a highly efficient robustness optimization design method for improving the performance of the automotive acoustic package. First, the full vehicle model was established based on the statistical energy analysis method, and the accuracy of the model was verified through acoustic transmission function (ATF) testing. The parameters affecting the sound absorption and insulation performance of the key acoustic packaging parts were selected as the uncertain parameters, and their sensitivity was analyzed.
Journal Article

Numerical Investigation of Effects of G-Jitter on Buoyant Laminar Diffusion Flame

2020-05-20
Abstract Numerical prediction of a confined, co-flowing, laminar jet diffusion flame has been investigated under sinusoidal “g-jitter” to describe the flame structure; this type of flame-body force interaction is typical of a microgravity environment such as in the spacecraft. We introduced g-jitter in the direction orthogonal to the fuel and air inflow. We show that the lower frequencies (0.1-0.5 Hz) of sinusoidal g-jitter significantly affected the flame geometry and behavior. The majority of the flame structure was found to oscillate directly in response to the imposed g-jitter. It has also been observed that nonlinearity in the response behaviors is more prominent in the reaction zone of the flame.
Journal Article

Technological Stability of the Liner in a Separable Metal Composite Pressure Vessel

2020-04-21
Abstract The article considers one of the possible mechanisms of loading the solidity of a cylindrical metal composite high-pressure vessel (MC HPV). This mechanism manifests itself as delamination of a thin-walled metal shell (liner) from a more rigid composite shell causing local buckling. A similar effect can be detected in the manufacturing process of MC HPV, when the composite shell is formed by winding with tension a carbon fiber-reinforced plastic tape on the liner. Pressure transfer from the composite shell to the liner is carried out by the method of temperature analogy, that is, by cooling the composite shell, thermally insulated from the liner. To solve the problem of externally confined liner local buckling an approach is proposed, which is based on three points: the introduction of local technological deviations inherent in actual structures, the determination of the general stress-strain state, and a real-time deforming.
Journal Article

Mathematical Model of Heat-Controlled Accumulator (HCA) for Microgravity Conditions

2020-01-20
Abstract It is reasonable to use a two-phase heat transfer loop (TPL) in a thermal control system (TCS) of spacecraft with large heat dissipation. One of the key elements of TPL is a heat-controlled accumulator (HCA). The HCA represents a volume which is filled with vapor and liquid of a single working fluid without bellows. The pressure in a HCA is controlled by the heater. The heat and mass transfer processes in the HCA can proceed with a significant nonequilibrium. This has implications on the regulation of TPL. This article presents a mathematical model of nonequilibrium heat and mass transfer processes in an HCA for microgravity conditions. The model uses the equations of mass and energy conservation separately for the vapor and liquid phases. Interfacial heat and mass transfer is also taken into account. It proposes to use the convective component k for the level of nonequilibrium evaluation.
Journal Article

Automated Guided Vehicles for Small Manufacturing Enterprises: A Review

2018-09-17
Abstract Automated guided vehicle systems (AGVS) are the prominent one in modern material handling systems used in small manufacturing enterprises (SMEs) due to their exciting features and benefits. This article pinpoints the need of AGVS in SMEs by describing the material handling selection in SMEs and enlightening recent technological developments and approaches of the AGVS. Additionally, it summarizes the analytical and simulation-based tools utilized in design problems of AGVS along with the influence of material handling management and key hurdles of AGVS. The current study provides a limelight towards making smart automated guided vehicles (AGVs) with the simplified and proper routing system and favorable materials and more importantly reducing the cost and increasing the flexibility.
Journal Article

Measurement and Analysis of the Operations of Drayage Trucks in the Houston Area in Terms of Activities and Exhaust Emissions

2018-05-22
Abstract The effects of exhaust emissions on public welfare have prompted the US Environmental Protection Agency to take various actions toward understanding, modeling, and reducing air pollution from vehicles. This study was performed to better understand exhaust emissions of heavy-duty diesel-powered tractor-trailer trucks that operate in drayage service, which involves the moving of shipping containers to or from port terminals. The study involved the use of portable emissions measurement systems (PEMS) to measure both gaseous and particulate matter (PM) mass emission rates and record various vehicle and engine parameters from the test trucks as they performed their normal drayage service. These measurements were supplemented with port terminal gate entry/exit logs for all drayage trucks entering the two Port of Houston Authority container terminals.
Journal Article

Exploring the Potential of Combustion on Titan

2018-04-07
Abstract Significant attention has been focused on Mars due to its relative proximity and possibility of sustaining human life. However, its lack of in-situ sources of energy presents a challenge to generate needed energy on the surface. Comparatively, Titan has a nearly endless source of fuel in its atmosphere and lakes, but both are lacking in regards to their oxidizing capacity. The finding of a possible underground liquid ammonia-water lake on Titan suggests that oxygen might actually be within reach. This effort provides the first theoretical study involving a primary energy generation system on Titan using the atmosphere as a fuel and underground water as the source for the oxygen via electrolysis from wind generated electricity.
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