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Journal Article

Unveiling the Potential of Hydrogen in a Downsized Gasoline Direct Injection Engine Performance and Emissions Experimental Study

2024-05-11
Abstract The transportation sector’s growing focus on addressing environmental and sustainable energy concerns has led to a pursuit of the decarbonization path. In this context, hydrogen emerges as a promising zero-carbon fuel. The ability of hydrogen fuel to provide reliable performance while reducing environmental impact makes it crucial in the quest for net zero targets. This study compares gasoline and hydrogen combustion in a single-cylinder boosted direct injection (DI) spark ignition engine under various operating conditions. Initially, the engine was run over a wide range of lambda values to determine the optimal operating point for hydrogen and demonstrate lean hydrogen combustion’s benefits over gasoline combustion. Furthermore, a load sweep test was conducted at 2000 rpm, and the performance and emission results were compared between gasoline and optimized hydrogen combustion. An in-depth analysis was conducted by varying fuel injection time and pressure.
Journal Article

Multi-Output Physically Analyzed Neural Network for the Prediction of Tire–Road Interaction Forces

2024-05-08
Abstract This article introduces an innovative method for predicting tire–road interaction forces by exclusively utilizing longitudinal and lateral acceleration measurements. Given that sensors directly measuring these forces are either expensive or challenging to implement in a vehicle, this approach fills a crucial gap by leveraging readily available sensor data. Through the application of a multi-output neural network architecture, the study focuses on simultaneously predicting the longitudinal, lateral, and vertical interaction forces exerted by the rear wheels, specifically those involved in traction. Experimental validation demonstrates the efficacy of the methodology in accurately forecasting tire–road interaction forces. Additionally, a thorough analysis of the input–output relationships elucidates the intricate dynamics characterizing tire–road interactions.
Journal Article

Technical Study for the Development of Air Brake Compressor in Electric Commercial Vehicles

2024-05-07
Abstract The development of electric commercial vehicles brought up novel challenges in the design of efficient and reliable air brake systems. The compressor is one of the critical components of the air brake system and is responsible for supplying pressurized air to the brake system. In this study, we aimed to gather essential information regarding the pressure and flow rate requirements for the compressor in the air brake system of electric commercial vehicles. We extensively analyzed the existing air brake systems utilized in conventional commercial vehicles. We examined the performance characteristics of reciprocating compressors traditionally employed in these systems. Recognizing the need for novel compressor designs tailored to electric commercial vehicles, we focused on identifying the specifics such as efficiency, performance characteristics, reliability, and cost of the compressor.
Journal Article

Control System for Regenerative Braking Efficiency in Electric Vehicles with Electro-Actuated Brakes

2024-05-01
Abstract This article presents the design and the analysis of a control logic capable of optimizing vehicle’s energy consumption during a braking maneuver. The idea arose with the purpose of enhancing regeneration and health management in electric vehicles with electro-actuated brakes. Regenerative braking improves energy efficiency and allows a considerable reduction in secondary emissions, but its efficiency is strongly dependent on the state of charge (SoC) of the battery. In the analyzed case, a vehicle equipped with four in-wheel motors (one for each wheel), four electro-actuated brakes, and a battery was considered. The proposed control system can manage and optimize electrical and energy exchanges between the driveline’s components according to the working conditions, monitoring parameters such as SoC of the battery, brake temperature, battery temperature, motor temperature, and acts to optimize the total energy consumption.
Journal Article

Combustion Analysis of Active Pre-Chamber Design for Ultra-Lean Engine Operation

2024-04-27
Abstract In this article, the effects of mixture dilution using EGR or excessive air on adiabatic flame temperature, laminar flame speed, and minimum ignition energy are studied to illustrate the fundamental benefits of lean combustion. An ignition system developing a new active pre-chamber (APC) design was assessed, aimed at improving the indicated thermal efficiency (ITE) of a 1.5 L four-cylinder gasoline direct injection (GDI) engine. The engine combustion process was simulated with the SAGE detailed chemistry model within the CONVERGE CFD tool, assuming the primary reference fuel (PRF) to be a volumetric mixture of 93% iso-octane and 7% n-heptane. The effects of design parameters, such as APC volume, nozzle diameter, and nozzle orientations, on ITE were studied. It was found that the ignition jet velocity from the pre-chamber to the main chamber had a significant impact on the boundary heat losses and combustion phasing.
Journal Article

Optimized Emission Analysis in Hydrogen Internal Combustion Engines: Fourier Transform Infrared Spectroscopy Innovations and Exhaust Humidity Analysis

2024-04-23
Abstract In today’s landscape, environmental protection and nature conservation have become paramount across industries, spurring the ever-increasing aspect of decarbonization. Regulatory measures in transportation have shifted focus away from combustion engines, making way for electric mobility, particularly in smaller engines. However, larger applications like ships and stationary power generation face limitations, not enabling an analogous shift to electrification. Instead, the emphasis shifted to zero-carbon fuel alternatives such as hydrogen and ammonia. In addition to minimal carbon-containing emissions due to incineration of lubricating oil, hydrogen combustion with air results in nitrogen oxide emissions, still necessitating quantification for engine operation compliance with legal regulations.
Journal Article

Dimethyl Ether Biogas Reactivity-Controlled Compression Ignition for Sustainable Power Generation with Low Nitrogen Oxide Emissions

2024-04-22
Abstract Biogas (60% methane–40% CO2 approximately) can be used in the reactivity-controlled compression ignition (RCCI) mode along with a high-reactivity fuel (HRF). In this work dimethyl ether (DME) that can also be produced from renewable sources was used as the HRF as a move toward sustainable power generation. The two-cylinder turbocharged diesel engine modified to work in the DME–biogas RCCI (DMB-RCCI) mode was studied under different proportions of methane (45–95%) in biogas since the quality of this fuel can vary depending on the feedstock and production method. Only a narrow range of biogas to DME ratios could be tolerated in this mode at each output without misfire or knock. Detailed experiments were conducted at brake mean effective pressures (BMEPs) of 3 and 5 bar at a speed of 1500 rpm and comparisons were made with the diesel–biogas dual-fuel and diesel–biogas RCCI modes under similar methane flow rates while the proportion of CO2 was varied.
Journal Article

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

2024-04-18
Abstract This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy. One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.
Journal Article

Characterization of Pyrolysis Oil Extracted from High Lignocellulosic Groundnut Shell Biomass

2024-04-18
Abstract Fossil fuel reserves are swiftly depleting when consumer demand for these fuels continues to rise. In order to meet the demand and diminish the pollution derived through conventional fuels, it is crucial to employ cleaner fuels made from substitutes such as waste biomass. Also, converting waste biomass to fuel can lower usage of landfills. There are many biomass resources that are suitable for fuel production, out of which groundnut is also a potential feedstock. Groundnut shell biomass was chosen for this study, as it is a waste leftover during shelling of groundnuts for various commercial applications. The procured groundnut shells were converted to oil using pyrolysis process and was distilled. Both the pyrolysis oil and the distilled oil were analyzed using Fourier transform infrared instrument wherein the presence of functional groups such as alcohols, amines, and carboxylic acids were identified.
Journal Article

Enhancing Regenerative Energy Capture in Electric Vehicle: Braking Performance through Integral Sliding Mode Control

2024-04-18
Abstract This article focuses on the development of an active braking control system tailored for electric vehicles. The essence of this system lies in its ability to regulate the slip coefficient to optimize traction during braking, thereby maximizing energy recuperation. In the context of the simulation on enhancing regenerative energy capture in electric vehicles, the use of integral sliding mode control (ISMC) as an alternative for regulating braking performance can be understood through a comparison of two key output variables in braking control systems: wheel deceleration and wheel slip. Traditionally, wheel deceleration has been a controlled variable in braking systems, and it is still utilized in some anti-lock braking systems (ABS). It can be easily measured using a basic wheel encoder. However, the dynamic performance of wheel deceleration control may suffer when there are rapid changes in the road surface.
Journal Article

A Design Optimization Process of Improving the Automotive Subframe Dynamic Stiffness Using Tuned Rubber Mass Damper

2024-04-18
Abstract Automotive subframe is a critical chassis component as it connects with the suspension, drive units, and vehicle body. All the vibration from the uneven road profile and drive units are passed through the subframe to the vehicle body. OEMs usually have specific component-level drive point dynamic stiffness (DPDS) requirements for subframe suppliers to achieve their full vehicle NVH goals. Traditionally, the DPDS improvement for subframes welded with multiple stamping pieces is done by thickness and shape optimization. The thickness optimization usually ends up with a huge mass penalty since the stamping panel thickness has to be changed uniformly not locally. Structure shape and section changes normally only work for small improvements due to the layout limitations. Tuned rubber mass damper (TRMD) has been widely used in the automotive industry to improve the vehicle NVH performance thanks to the minimum mass it adds to the original structure.
Journal Article

TOC

2024-04-15
Abstract TOC
Journal Article

Control Strategy of Semi-Active Suspension Based on Road Roughness Identification

2024-04-13
Abstract Taking the semi-active suspension system as the research object, the forward model and inverse model of a continuous damping control (CDC) damper are established based on the characteristic test of the CDC damper. A multi-mode semi-active suspension controller is designed to meet the diverse requirements of vehicle performance under different road conditions. The controller parameters of each mode are determined using a genetic algorithm. In order to achieve automatic switching of the controller modes under different road conditions, a method is proposed to identify the road roughness based on the sprung mass acceleration. The average of the ratio between the squared sprung mass acceleration and the vehicle speed within a specific time window is taken as the identification indicator for road roughness.
Journal Article

Spectroscopy-Based Machine Learning Approach to Predict Engine Fuel Properties of Biodiesel

2024-04-11
Abstract Various feedstocks can be employed for biodiesel production, leading to considerable variation in composition and engine fuel characteristics. Using biodiesels originating from diverse feedstocks introduces notable variations in engine characteristics. Therefore, it is imperative to scrutinize the composition and properties of biodiesel before deployment in engines, a task facilitated by predictive models. Additionally, the international commercialization of biodiesel fuel is contingent upon stringent regulations. The traditional experimental measurement of biodiesel properties is laborious and expensive, necessitating skilled personnel. Predictive models offer an alternative approach by estimating biodiesel properties without depending on experimental measurements. This research is centered on building models that correlate mid-infrared spectra of biodiesel and critical fuel properties, encompassing kinematic viscosity, cetane number, and calorific value.
Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Effect of Shock Absorber Friction on Vehicle Vertical Dynamics

2024-04-10
Abstract In order to efficiently predict and investigate a vehicle’s vertical dynamics, it is necessary to consider the suspension component properties holistically. Although the effects of suspension stiffness and damping characteristics on vertical dynamics are widely understood, the impact of suspension friction in various driving scenarios has rarely been studied in both simulation and road tests for several decades. The present study addresses this issue by performing driving tests using a special device that allows a modification of the shock absorber or damper friction, and thus the suspension friction to be modified independently of other suspension parameters. Initially, its correct functioning is verified on a shock absorber test rig. A calibration and application routine is established in order to assign definite additional friction forces at high reproducibility levels.
Journal Article

An Overview of Motion-Planning Algorithms for Autonomous Ground Vehicles with Various Applications

2024-04-03
Abstract With the rapid development and the growing deployment of autonomous ground vehicles (AGVs) worldwide, there is an increasing need to design reliable, efficient, robust, and scalable motion-planning algorithms. These algorithms are crucial for fulfilling the desired goals of safety, comfort, efficiency, and accessibility. To design optimal motion-planning algorithms, it is beneficial to explore existing techniques and make improvements by addressing the limitations of associated techniques, utilizing hybrid algorithms, or developing novel strategies. This article categorizes and overviews numerous motion-planning algorithms for AGVs, shedding light on their strengths and weaknesses for a comprehensive understanding.
Journal Article

Modeling Approach for Hybrid Integration of Renewable Energy Sources with Vehicle-to-Grid Technology

2024-03-29
Abstract This article presents a technical study on the integration of hybrid renewable energy sources (RES) with vehicle-to-grid (V2G) technology, aiming to enhance energy efficiency, grid stability, and mitigating power imbalances. The growing adoption of RES and electric vehicles (EV) necessitates innovative solutions to mitigate intermittency and optimize resource utilization. The study’s primary objective is to design and analyze a hybrid distribution generation system encompassing solar photovoltaic (PV) and wind power stations, along with a conventional diesel generator, connected to the utility grid. A V2G system is strategically embedded within the microgrid to facilitate bidirectional power exchange between EV and the grid. Methodologically, MATLAB/Simulink® 2021a is employed to simulate the system’s performance over one day.
Journal Article

Experimental Investigation of a Flexible Airframe Taxiing Over an Uneven Runway for Aircraft Vibration Testing

2024-03-01
Abstract The ground vibration test (GVT) is an important phase in a new aircraft development program, or the structural modification of a certified aircraft, to experimentally determine the structural vibrational modes of the aircraft and their modal parameters. These modal parameters are used to validate and correlate the dynamic finite element model of the aircraft to predict potential structural instabilities (such as flutter), assessing the significance of modifications to research vehicles by comparing the modal data before and after the modification and helping to resolve in-flight anomalies. Due to the high cost and the extensive preparations of such tests, a new method of vibration testing called the taxi vibration test (TVT) rooted in operational modal analysis (OMA) was recently proposed and investigated as an alternative method to conventional GVT.
Journal Article

Safety Concepts for Future Electromechanical Brake Actuators

2024-02-16
Abstract A growing interest in electromechanical brakes (EMB) is discernible in the automotive industry finding its climax in an announcement of EMB series production in late 2022 [1]. The introduction of EMB allows for new design opportunities using distributed software on smart actuators. However, additional efforts are needed to ensure continuously high levels of safety even when established design principles in the brake system are changed. This article discusses different safety concepts that could potentially be put in place in EMB actuators. Therefore, safety goals that need to be satisfied by an actuator are derived. Furthermore, three different degrees of complexity are differentiated, evolving to different required electronic control units (ECU) and architectures. Additionally, also the safety of the actuation unit (AU) is considered to realize a holistic safety concept for the actuator. Finally, a conclusion is drawn comparing the different investigated concepts.
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