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Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Economic Competitiveness of Battery Electric Vehicles vs Internal Combustion Engine Vehicles in India: A Case Study for Two- and Four-Wheelers

2024-04-04
The initial cost of battery electric vehicles (BEVs) is higher than internal combustion engine-powered vehicles (ICEVs) due to expensive batteries. Various factors affect the total cost of ownership of a vehicle. In India, consumers are concerned with a vehicle’s initial purchase cost and prefer owning an economical vehicle. The higher cost and shorter range of BEVs compared to ICEVs severely limit their penetration in the Indian market. However, government subsidies and incentives support BEVs. The total cost of ownership assessment is used to evaluate the entire cost of a vehicle to find the most economical option among different powertrains. This study compares 2W (two-wheeler) and 4W (four-wheeler) BEV’s cost vis-à-vis equivalent ICEVs in Delhi and Mumbai. The cost analysis assesses the current and future government policies to promote BEVs. Two assumed policies were applied to estimate future scenarios.
Journal Article

Modeling Approach for Hybrid Integration of Renewable Energy Sources with Vehicle-to-Grid Technology

2024-03-29
Abstract This article presents a technical study on the integration of hybrid renewable energy sources (RES) with vehicle-to-grid (V2G) technology, aiming to enhance energy efficiency, grid stability, and mitigating power imbalances. The growing adoption of RES and electric vehicles (EV) necessitates innovative solutions to mitigate intermittency and optimize resource utilization. The study’s primary objective is to design and analyze a hybrid distribution generation system encompassing solar photovoltaic (PV) and wind power stations, along with a conventional diesel generator, connected to the utility grid. A V2G system is strategically embedded within the microgrid to facilitate bidirectional power exchange between EV and the grid. Methodologically, MATLAB/Simulink® 2021a is employed to simulate the system’s performance over one day.
Journal Article

State of Charge Balancing Control for Multiple Output Dynamically Adjustable Capacity System

2024-03-28
Abstract A multiple output dynamically adjustable capacity system (MODACS) is developed to provide multiple voltage output levels while supporting varying power loads by switching multiple battery strings between serial and parallel connections. Each module of the system can service either a low voltage bus by placing its strings in parallel or a high voltage bus with its strings in series. Since MODACS contains several such modules, it can produce multiple voltages simultaneously. By switching which strings and modules service the different output rails and by varying the connection strategy over time, the system can balance the states of charge (SOC) of the strings and modules. A model predictive control (MPC) algorithm is formulated to accomplish this balancing. MODACS operates in various power modes, each of which imposes unique constraints on switching between configurations.
Journal Article

Fire Safety of Battery Electric Vehicles: Hazard Identification, Detection, and Mitigation

2024-03-21
Abstract Battery electric vehicles (EVs) bring significant benefits in reducing the carbon footprint of fossil fuels and new opportunities for adopting renewable energy. Because of their high-energy density and long cycle life, lithium-ion batteries (LIBs) are dominating the battery market, and the consumer demand for LIB-powered EVs is expected to continue to boom in the next decade. However, the chemistry used in LIBs is still vulnerable to experiencing thermal runaway, especially in harsh working conditions. Furthermore, as LIB technology moves to larger scales of power and energy, the safety issues turn out to be the most intolerable pain point of its application in EVs. Its failure could result in the release of toxic gases, fire, and even explosions, causing catastrophic damage to life and property. Vehicle fires are an often-overlooked part of the fire problem. Fire protection and EV safety fall into different disciplines.
Journal Article

Effect of Turbine Speed Parameter on Exhaust Pulse Energy Matching of an Asymmetric Twin-Scroll Turbocharged Heavy-Duty Engine

2024-03-04
Abstract The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state.
Journal Article

Review of Research on Asymmetric Twin-Scroll Turbocharging for Heavy-Duty Diesel Engines

2024-02-21
Abstract Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines.
Journal Article

Forensic Analysis of Lithium-Ion Cells Involved in Fires

2024-02-14
Abstract The emerging use of rechargeable batteries in electric and hybrid electric vehicles and distributed energy systems, and accidental fires involving batteries, has heightened the need for a methodology to determine the root cause of the fire. When a fire involving batteries takes place, investigators and engineers need to ascertain the role of batteries in that fire. Just as with fire in general, investigators need a framework for determining the role that is systematic, reliant on collection and careful analysis of forensic evidence, and based on the scientific method of inquiry. This article presents a systematic scientific process to analyze batteries that have been involved in a fire. It involves examining Li-ion cells of varying construction, using a systematic process that includes visual inspection, x-ray, CT scan, and possibly elemental analysis and testing of exemplars.
Journal Article

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2024-02-12
Abstract TOC
Journal Article

An Improved Semi-Transient Brake Cooling Simulation Method

2024-02-05
Abstract In this article, an improved brake cooling simulation method is introduced. By this method, the vehicle parameters, such as weight, height of the center of gravity, wheelbase, and the like can be included to calculate the braking thermal load under different operating conditions. The effect of the brake kinetic energy regeneration (BKER) on the braking thermal load can also be calculated by this method. The calculated braking thermal load is then input to a coupled 3D simulation model to conduct flow and thermal simulation to calculate brake disc temperature. It is demonstrated that by this simulation method, the difference between the brake disc temperatures obtained from simulation and vehicle test can be controlled below 5%.
Journal Article

Experimental Assessment of Different Air-Based Battery Thermal Management System for Lithium-Ion Battery Pack

2024-01-25
Abstract Lithium-ion (LI) batteries are widely used to power electric vehicles (EVs), owing to their high charge density, to minimize the environmental pollution caused by fossil fuel-based engines. It experiences an enormous amount of heat generation during charging and discharging cycles, which results in higher operating temperatures and thermal nonuniformity. This affects performance, useful battery life, and operating costs. This can be mitigated by an effective battery thermal management system (BTMS) to dissipate the heat there by safeguarding the battery from adverse thermal effects and ensuring high performance, safety, and longevity of the battery.
Journal Article

Modeling and Comparing the Total Cost of Ownership of Passenger Automobiles with Conventional, Electric, and Hybrid Powertrains

2024-01-25
Abstract The global automotive industry’s shift toward electrification hinges on battery electric vehicles (BEV) having a reduced total cost of ownership compared to traditional vehicles. Although BEVs exhibit lower operational costs than internal combustion engine (ICE) vehicles, their initial acquisition expense is higher due to expensive battery packs. This study evaluates total ownership costs for four vehicle types: traditional ICE-based car, BEV, split-power hybrid, and plug-in hybrid. Unlike previous analyses comparing production vehicles, this study employs a hypothetical sedan with different powertrains for a more equitable assessment. The study uses a drive-cycle model grounded in fundamental vehicle dynamics to determine the fuel and electricity consumption for each vehicle in highway and urban conditions. These figures serve a Monte Carlo simulation, projecting a vehicle’s operating cost over a decade based on average daily distance and highway driving percentage.
Journal Article

Machine Learning-Based Modeling and Predictive Control of Combustion Phasing and Load in a Dual-Fuel Low-Temperature Combustion Engine

2024-01-18
Abstract Reactivity-controlled compression ignition (RCCI) engine is an innovative dual-fuel strategy, which uses two fuels with different reactivity and physical properties to achieve low-temperature combustion, resulting in reduced emissions of oxides of nitrogen (NOx), particulate matter, and improved fuel efficiency at part-load engine operating conditions compared to conventional diesel engines. However, RCCI operation at high loads poses challenges due to the premixed nature of RCCI combustion. Furthermore, precise controls of indicated mean effective pressure (IMEP) and CA50 combustion phasing (crank angle corresponding to 50% of cumulative heat release) are crucial for drivability, fuel conversion efficiency, and combustion stability of an RCCI engine.
Journal Article

A Combined Experimental and Numerical Analysis on the Aerodynamics of a Carbon-Ceramic Brake Disc

2024-01-04
Abstract Composite ceramic brake discs are made of ceramic material reinforced with carbon fibers and offer exceptional advantages that translate directly into higher vehicle performance. In the case of an electric vehicle, it could increase the range of the vehicle, and in the case of conventional internal combustion engine vehicles, it means lower fuel consumption (and consequently lower CO2 emissions). These discs are typically characterized by complex internal geometries, further complicated by the presence of drilling holes on both friction surfaces. To estimate the aerothermal performance of these discs, and for the thermal management of the vehicle, a reliable model for predicting the air flowing across the disc channels is needed. In this study, a real carbon-ceramic brake disc with drilling holes was investigated in a dedicated test rig simulating the wheel corner flow conditions experimentally using the particle image velocimetry technique and numerically.
Journal Article

Artificial Intelligence-Based Field-Programmable Gate Array Accelerator for Electric Vehicles Battery Management System

2024-01-04
Abstract The swift progress of electric vehicles (EVs) and hybrid electric vehicles (HEVs) has driven advancements in battery management systems (BMS). However, optimizing the algorithms that drive these systems remains a challenge. Recent breakthroughs in data science, particularly in deep learning networks, have introduced the long–short-term memory (LSTM) network as a solution for sequence problems. While graphics processing units (GPUs) and application-specific integrated circuits (ASICs) have been used to improve performance in AI-based applications, field-programmable gate arrays (FPGAs) have gained popularity due to their low power consumption and high-speed acceleration, making them ideal for artificial intelligence (AI) implementation. One of the critical components of EVs and HEVs is the BMS, which performs operations to optimize the use of energy stored in lithium-ion batteries (LiBs).
Journal Article

Using Latent Heat Storage for Improving Battery Electric Vehicle Thermal Management System Efficiency

2023-12-20
Abstract One of the key problems of battery electric vehicles is the risk of severe range reduction in winter conditions. Technologies such as heat pump systems can help to mitigate such effects, but finding adequate heat sources for the heat pump sometimes can be a problem, too. In cold ambient conditions below −10°C and for a cold-soaked vehicle this can become a limiting factor. Storing waste heat or excess cold when it is generated and releasing it to the vehicle thermal management system later can reduce peak thermal requirements to more manageable average levels. In related architectures it is not always necessary to replace existing electric heaters or conventional air-conditioning systems. Sometimes it is more efficient to keep them and support them, instead. Accordingly, we show, how latent heat storage can be used to increase the efficiency of existing, well-established heating and cooling technologies without replacing them.
Journal Article

Speedy Hierarchical Eco-Planning for Connected Multi-Stack Fuel Cell Vehicles via Health-Conscious Decentralized Convex Optimization

2023-12-04
Abstract Connected fuel cell vehicles (C-FCVs) have gained increasing attention for solving traffic congestion and environmental pollution issues. To reduce operational costs, increase driving range, and improve driver comfort, simultaneously optimizing C-FCV speed trajectories and powertrain operation is a promising approach. Nevertheless, this remains difficult due to heavy computational demands and the complexity of real-time traffic scenarios. To resolve these issues, this article proposes a two-level eco-driving strategy consisting of speed planning and energy management layers. In the top layer, the speed planning predictor first predicts dynamic traffic constraints using the long short-term memory (LSTM) model. Second, a model predictive control (MPC) framework optimizes speed trajectories under dynamic traffic constraints, considering hydrogen consumption, ride comfort, and traffic flow efficiency.
Journal Article

Review of Gas Generation Behavior during Thermal Runaway of Lithium-Ion Batteries

2023-12-04
Abstract Due to the limitations of current battery manufacturing processes, integration technology, and operating conditions, the large-scale application of lithium-ion batteries in the fields of energy storage and electric vehicles has led to an increasing number of fire accidents. When a lithium-ion battery undergoes thermal runaway, it undergoes complex and violent reactions, which can lead to combustion and explosion, accompanied by the production of a large amount of flammable and toxic gases. These flammable gases continue to undergo chemical reactions at high temperatures, producing complex secondary combustion products. This article systematically summarizes the gas generation characteristics of different types and states of batteries under different thermal runaway triggering conditions. And based on this, proposes the key research directions for the gas generation characteristics of lithium-ion batteries.
Journal Article

Lithium-Ion Battery Thermal Event and Protection: A Review

2023-12-01
Abstract The exponentially growing electrification market is driving demand for lithium-ion batteries (LIBs) with high performance. However, LIB thermal runaway events are one of the unresolved safety concerns. Thermal runaway of an individual LIB can cause a chain reaction of runaway events in nearby cells, or thermal propagation, potentially causing significant battery fires and explosions. Such a safety issue of LIBs raises a huge concern for a variety of applications including electric vehicles (EVs). With increasingly higher energy-density battery technologies being implemented in EVs to enable a longer driving mileage per charge, LIB safety enhancement is becoming critical for customers. This comprehensive review offers an encompassing overview of prevalent abuse conditions, the thermal event processes and mechanisms associated with LIBs, and various strategies for suppression, prevention, and mitigation.
Journal Article

Analysis on the Thermal Behavior of Lithium-Ion Battery with Nickel-Rich Cathode and Silicon-Carbon Composite Anode

2023-11-21
Abstract Compared with traditional internal combustion engine vehicles, electric vehicles still have shortfall in driving range and energy replenishment time. In order to continuously improve the driving range of electric vehicles, the high-nickel/silicon-carbon lithium-ion battery with high energy density is a promising industrialized application route. However, with the increase of battery energy density, the heat generation of battery usually increases, which will inevitably bring greater heat dissipation problems to the battery thermal management system. To design a good thermal management system, the first thing is to accurately measure and deeply understand the heat generation characteristics of the battery. In this work, the heat generation behavior of a high-nickel LiNi0.8Co0.1Mn0.1O2/silicon-carbon pouch-type battery under different operating conditions were tested by an isothermal battery calorimeter.
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