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Journal Article

Multi-Output Physically Analyzed Neural Network for the Prediction of Tire–Road Interaction Forces

2024-05-08
Abstract This article introduces an innovative method for predicting tire–road interaction forces by exclusively utilizing longitudinal and lateral acceleration measurements. Given that sensors directly measuring these forces are either expensive or challenging to implement in a vehicle, this approach fills a crucial gap by leveraging readily available sensor data. Through the application of a multi-output neural network architecture, the study focuses on simultaneously predicting the longitudinal, lateral, and vertical interaction forces exerted by the rear wheels, specifically those involved in traction. Experimental validation demonstrates the efficacy of the methodology in accurately forecasting tire–road interaction forces. Additionally, a thorough analysis of the input–output relationships elucidates the intricate dynamics characterizing tire–road interactions.
Journal Article

Effects of Hard-to-Measure Material Parameters on Clinching Joint Geometries Using Combined Finite Element Method and Machine Learning

2024-05-06
Abstract In this article, we investigated the effects of material parameters on the clinching joint geometry using finite element model (FEM) simulation and machine learning-based metamodels. The FEM described in this study was first developed to reproduce the shape of clinching joints between two AA5052 aluminum alloy sheets. Neural network metamodels were then used to investigate the relation between material parameters and joint geometry as predicted by FEM. By interpreting the data-driven metamodels using explainable machine learning techniques, the effects of the hard-to-measure material parameters during the clinching are studied. It is demonstrated that the friction between the two metal sheets and the flow stress of the material at high (up to 100%) plastic strain are the most influential factors on the interlock and the neck thickness of the clinching joints. However, their dependence on the material parameters is found to be opposite.
Journal Article

Optimizing Fuel Injection Timing for Multiple Injection Using Reinforcement Learning and Functional Mock-up Unit for a Small-bore Diesel Engine

2024-05-03
Abstract Reinforcement learning (RL) is a computational approach to understanding and automating goal-directed learning and decision-making. The difference from other computational approaches is the emphasis on learning by an agent from direct interaction with its environment to achieve long-term goals [1]. In this work, the RL algorithm was implemented using Python. This then enables the RL algorithm to make decisions to optimize the output from the system and provide real-time adaptation to changes and their retention for future usage. A diesel engine is a complex system where a RL algorithm can address the NOx–soot emissions trade-off by controlling fuel injection quantity and timing. This study used RL to optimize the fuel injection timing to get a better NO–soot trade-off for a common rail diesel engine. The diesel engine utilizes a pilot–main and a pilot–main–post-fuel injection strategy.
Journal Article

Fuel Efficiency Analysis and Control of a Series Electric Hybrid Compact Wheel Loader

2024-05-03
Abstract The escalating demand for more efficient and sustainable working machines has pushed manufacturers toward adopting electric hybrid technology. Electric powertrains promise significant fuel savings, which are highly dependent on the nature of the duty cycle of the machine. In this study, experimental data measured from a wheel loader in a short-loading Y-cycle is used to exercise a developed mathematical model of a series electric hybrid wheel loader. The efficiency and energy consumption of the studied architecture are analyzed and compared to the consumption of the measured conventional machine that uses a diesel engine and a hydrostatic transmission. The results show at least 30% reduction in fuel consumption by using the proposed series electric hybrid powertrain, the diesel engine rotational speed is steady, and the transient loads are mitigated by the electric powertrain.
Journal Article

Control System for Regenerative Braking Efficiency in Electric Vehicles with Electro-Actuated Brakes

2024-05-01
Abstract This article presents the design and the analysis of a control logic capable of optimizing vehicle’s energy consumption during a braking maneuver. The idea arose with the purpose of enhancing regeneration and health management in electric vehicles with electro-actuated brakes. Regenerative braking improves energy efficiency and allows a considerable reduction in secondary emissions, but its efficiency is strongly dependent on the state of charge (SoC) of the battery. In the analyzed case, a vehicle equipped with four in-wheel motors (one for each wheel), four electro-actuated brakes, and a battery was considered. The proposed control system can manage and optimize electrical and energy exchanges between the driveline’s components according to the working conditions, monitoring parameters such as SoC of the battery, brake temperature, battery temperature, motor temperature, and acts to optimize the total energy consumption.
Journal Article

Combustion Analysis of Active Pre-Chamber Design for Ultra-Lean Engine Operation

2024-04-27
Abstract In this article, the effects of mixture dilution using EGR or excessive air on adiabatic flame temperature, laminar flame speed, and minimum ignition energy are studied to illustrate the fundamental benefits of lean combustion. An ignition system developing a new active pre-chamber (APC) design was assessed, aimed at improving the indicated thermal efficiency (ITE) of a 1.5 L four-cylinder gasoline direct injection (GDI) engine. The engine combustion process was simulated with the SAGE detailed chemistry model within the CONVERGE CFD tool, assuming the primary reference fuel (PRF) to be a volumetric mixture of 93% iso-octane and 7% n-heptane. The effects of design parameters, such as APC volume, nozzle diameter, and nozzle orientations, on ITE were studied. It was found that the ignition jet velocity from the pre-chamber to the main chamber had a significant impact on the boundary heat losses and combustion phasing.
Journal Article

Optimized Emission Analysis in Hydrogen Internal Combustion Engines: Fourier Transform Infrared Spectroscopy Innovations and Exhaust Humidity Analysis

2024-04-23
Abstract In today’s landscape, environmental protection and nature conservation have become paramount across industries, spurring the ever-increasing aspect of decarbonization. Regulatory measures in transportation have shifted focus away from combustion engines, making way for electric mobility, particularly in smaller engines. However, larger applications like ships and stationary power generation face limitations, not enabling an analogous shift to electrification. Instead, the emphasis shifted to zero-carbon fuel alternatives such as hydrogen and ammonia. In addition to minimal carbon-containing emissions due to incineration of lubricating oil, hydrogen combustion with air results in nitrogen oxide emissions, still necessitating quantification for engine operation compliance with legal regulations.
Journal Article

Dimethyl Ether Biogas Reactivity-Controlled Compression Ignition for Sustainable Power Generation with Low Nitrogen Oxide Emissions

2024-04-22
Abstract Biogas (60% methane–40% CO2 approximately) can be used in the reactivity-controlled compression ignition (RCCI) mode along with a high-reactivity fuel (HRF). In this work dimethyl ether (DME) that can also be produced from renewable sources was used as the HRF as a move toward sustainable power generation. The two-cylinder turbocharged diesel engine modified to work in the DME–biogas RCCI (DMB-RCCI) mode was studied under different proportions of methane (45–95%) in biogas since the quality of this fuel can vary depending on the feedstock and production method. Only a narrow range of biogas to DME ratios could be tolerated in this mode at each output without misfire or knock. Detailed experiments were conducted at brake mean effective pressures (BMEPs) of 3 and 5 bar at a speed of 1500 rpm and comparisons were made with the diesel–biogas dual-fuel and diesel–biogas RCCI modes under similar methane flow rates while the proportion of CO2 was varied.
Journal Article

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

2024-04-18
Abstract This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy. One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.
Journal Article

Hydrogen Injection Position Impact: Experimental Analysis of Central Direct Injection and Side Direct Injection in Engines

2024-04-18
Abstract A detailed investigation was carried out on the performance, combustion, and emissions of a single-cylinder direct injection hydrogen spark ignition (SI) engine with either a side-mounted direct injection (SDI) or a centrally installed direct injection (CDI) injector. The first part of the study analyzed the performance and emissions characteristics of CDI and SDI engine operations with different injection timings and pressures. This was followed by comparing the engine’s performance and emissions of the CDI and SDI operations at different engine speeds and relative air-to-fuel ratios (lambda) with the optimized injection pressure and timings. Furthermore, the performance and emission attributes of the hydrogen engine with the CDI and SDI setups were conducted at a fixed λ value of 2.75 across a broad spectrum of engine loads. The study’s main outcome demonstrates that both direct injection systems produced near-zero CO2, CO, and HC emissions.
Journal Article

Characterization of Pyrolysis Oil Extracted from High Lignocellulosic Groundnut Shell Biomass

2024-04-18
Abstract Fossil fuel reserves are swiftly depleting when consumer demand for these fuels continues to rise. In order to meet the demand and diminish the pollution derived through conventional fuels, it is crucial to employ cleaner fuels made from substitutes such as waste biomass. Also, converting waste biomass to fuel can lower usage of landfills. There are many biomass resources that are suitable for fuel production, out of which groundnut is also a potential feedstock. Groundnut shell biomass was chosen for this study, as it is a waste leftover during shelling of groundnuts for various commercial applications. The procured groundnut shells were converted to oil using pyrolysis process and was distilled. Both the pyrolysis oil and the distilled oil were analyzed using Fourier transform infrared instrument wherein the presence of functional groups such as alcohols, amines, and carboxylic acids were identified.
Journal Article

TOC

2024-04-15
Abstract TOC
Journal Article

Spectroscopy-Based Machine Learning Approach to Predict Engine Fuel Properties of Biodiesel

2024-04-11
Abstract Various feedstocks can be employed for biodiesel production, leading to considerable variation in composition and engine fuel characteristics. Using biodiesels originating from diverse feedstocks introduces notable variations in engine characteristics. Therefore, it is imperative to scrutinize the composition and properties of biodiesel before deployment in engines, a task facilitated by predictive models. Additionally, the international commercialization of biodiesel fuel is contingent upon stringent regulations. The traditional experimental measurement of biodiesel properties is laborious and expensive, necessitating skilled personnel. Predictive models offer an alternative approach by estimating biodiesel properties without depending on experimental measurements. This research is centered on building models that correlate mid-infrared spectra of biodiesel and critical fuel properties, encompassing kinematic viscosity, cetane number, and calorific value.
Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Water Droplet Collison and Erosion on High-Speed Spinning Wheels

2024-04-04
Abstract The water droplet erosion (WDE) on high-speed rotating wheels appears in several engineering fields such as wind turbines, stationary steam turbines, fuel cell turbines, and turbochargers. The main reasons for this phenomenon are the high relative velocity difference between the colliding particles and the rotor, as well as the presence of inadequate material structure and surface parameters. One of the latest challenges in this area is the compressor wheels used in turbochargers, which has a speed up to 300,000 rpm and have typically been made of aluminum alloy for decades, to achieve the lowest possible rotor inertia. However, while in the past this component was only encountered with filtered air, nowadays, due to developments in compliance with tightening emission standards, various fluids also collide with the spinning blades, which can cause mechanical damage.
Journal Article

Modeling Approach for Hybrid Integration of Renewable Energy Sources with Vehicle-to-Grid Technology

2024-03-29
Abstract This article presents a technical study on the integration of hybrid renewable energy sources (RES) with vehicle-to-grid (V2G) technology, aiming to enhance energy efficiency, grid stability, and mitigating power imbalances. The growing adoption of RES and electric vehicles (EV) necessitates innovative solutions to mitigate intermittency and optimize resource utilization. The study’s primary objective is to design and analyze a hybrid distribution generation system encompassing solar photovoltaic (PV) and wind power stations, along with a conventional diesel generator, connected to the utility grid. A V2G system is strategically embedded within the microgrid to facilitate bidirectional power exchange between EV and the grid. Methodologically, MATLAB/Simulink® 2021a is employed to simulate the system’s performance over one day.
Journal Article

Evaluation on Fuzzy Equilibrium Optimization of Construction Project Duration Cost Quality Based on Internet of Things Technology

2024-03-25
Abstract With the continuous progress of society, people have higher and higher requirements for the quality of life. Energy is an important substance base for human existence and development. In the construction industry, construction project construction period cost control has become particularly important. The existing engineering projects have not significantly optimized the quality of construction period cost, leading to waste of resources. Therefore, it is particularly important to establish an efficient, reasonable, and perfect system to ensure the scientific use of construction project construction period cost.
Journal Article

Effect of Turbine Speed Parameter on Exhaust Pulse Energy Matching of an Asymmetric Twin-Scroll Turbocharged Heavy-Duty Engine

2024-03-04
Abstract The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state.
Journal Article

Review of Research on Asymmetric Twin-Scroll Turbocharging for Heavy-Duty Diesel Engines

2024-02-21
Abstract Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines.
Journal Article

Demonstration of 2027 Emissions Standards Compliance Using Heavy-Duty Gasoline Compression Ignition with P1 Hybridization

2024-02-19
Abstract Heavy-duty on-road engines are expected to conform to an ultralow NOx (ULNOx) standard of 0.027 g/kWh over the composite US heavy-duty transient federal test procedure (HD-FTP) cycle by 2031, a 90% reduction compared to 2010 emissions standards. Additionally, these engines are expected to conform to Phase 2 greenhouse gas regulations, which require tailpipe CO2 emissions under 579 g/kWh. This study experimentally demonstrates the ability of high fuel stratification gasoline compression ignition (HFS-GCI) to satisfy these emissions standards. Steady-state and transient tests are conducted on a prototype multi-cylinder heavy-duty GCI engine based on a 2010-compliant Cummins ISX15 diesel engine with a urea-SCR aftertreatment system (ATS). Steady-state calibration exercises are undertaken to develop highly fuel-efficient GCI calibration maps at both cold-start and warmed up conditions.
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