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Technical Paper

Classification and Characterization of Heat Release Rate Traces in Low Temperature Combustion for Optimal Engine Operation

2024-04-09
2024-01-2835
Low temperature combustion (LTC) modes are among the advanced combustion technologies which offer thermal efficiencies comparable to conventional diesel combustion and produce ultra-low NOx and particulate matter (PM) emissions. However, combustion timing control, excessive pressure rise rate and high cyclic variations are the common challenges encountered by the LTC modes. These challenges can be addressed by developing model-based control framework for the LTC engine. In the current study, in-cylinder pressure data for dual-fuel LTC engine operation is analyzed for 636 different operating conditions and the heat release rate (HRR) traces are classified into three distinct classes based on their distinct shapes. These classes are named as Type-1, Type-2 and Type-3, respectively.
Technical Paper

Numerical Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion with Oxygenated Fuels

2024-04-09
2024-01-2373
A numerical investigation of a six-stroke direct injection compression ignition engine operation in a low temperature combustion (LTC) regime is presented. The fuel employed is a gasoline-like oxygenated fuel consisting of 90% isobutanol and 10% diethyl ether (DEE) by volume to match the reactivity of conventional gasoline with octane number 87. The computational simulations of the in-cylinder processes were performed using a high-fidelity multidimensional in-house 3D CFD code (MTU-MRNT) with improved spray-sub models and CHEMKIN library. The combustion chemistry was described using a two-component (isobutanol and DEE) fuel model whose oxidation pathways were given by a reaction mechanism with 177 species and 796 reactions.
Technical Paper

Facilitating Project-Based Learning Through Application of Established Pedagogical Methods in the SAE AutoDrive Challenge Student Design Competition

2024-04-09
2024-01-2075
The AutoDrive Challenge competition sponsored by General Motors and SAE gives undergraduate and graduate students an opportunity to get hands-on experience with autonomous vehicle technology and development as they work towards their degree. Michigan Technological University has participated in the AutoDrive Challenge since its inception in 2017 with students participating through MTU’s Robotic System Enterprise. The MathWorks Simulation Challenge has been a component of the competition since its second year, tasking students with the development of perception, control and testing algorithms using MathWorks software products. This paper presents the pedagogical approach graduate student mentors used to enable students to build their understanding of autonomous vehicle concepts using familiar tools. This approach gives undergraduate students a productive experience with these systems that they may not have encountered in coursework within their academic program.
Technical Paper

Measurement of Hydrogen Jet Equivalence Ratio using Laser Induced Breakdown Spectroscopy

2024-04-09
2024-01-2623
Hydrogen exhibits the notable attribute of lacking carbon dioxide emissions when used in internal combustion engines. Nevertheless, hydrogen has a very low energy density per unit volume, along with large emissions of nitrogen oxides and the potential for backfire. Thus, stratified charge combustion (SCC) is used to reduce nitrogen oxides and increase engine efficiency. Although SCC has the capacity to expand the lean limit, the stability of combustion is influenced by the mixture formation time (MFT), which determines the equivalence ratio. Therefore, quantifying the equivalence ratio under different MFT is critical since it determines combustion characteristics. This study investigates the viability of using a Laser Induced Breakdown Spectroscopy (LIBS) for measuring the jet equivalence ratio. Furthermore, study was conducted to analyze the effect of MFT and the double injection parameter, namely the dwell time and split ratio, on the equivalence ratio.
Technical Paper

Assessment of Fuel Consumption of a co-Optimized Gasoline Compression Ignition Engine in a Hybrid Electric Vehicle Platform

2023-04-11
2023-01-0467
Increasing regulatory demand to reduce CO2 emissions has led to an industry focus on electrified vehicles while limiting the development of conventional internal combustion engine (ICE) and hybrid powertrains. Hybrid electric vehicle (HEV) powertrains rely on conventional SI mode IC engines that are optimized for a narrow operating range. Advanced combustion strategies such as Gasoline Compression Ignition (GCI) have been demonstrated by several others including the authors to improve brake thermal efficiency compared to both gasoline SI and Diesel CI modes. Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in GCI engines due to differences in composition, fuel properties, and reactivity. In this work, an HEV system was proposed utilizing a multi-mode GCI based ICE combined with a HEV components (e-motor, battery, and invertor).
Technical Paper

Experimental and Numerical Study of Water Injection under Gasoline Direct Injection Engine Relevant Conditions

2023-04-11
2023-01-0313
Water injection has been used to reduce the charge temperature and mitigate knocking due to its higher latent heat of vaporization compared to gasoline fuel. When water is injected into the intake manifold or into the cylinder, it evaporates by absorbing heat energy from the surrounding and results in charge cooling. However, the effect of detailed evaporation process on the combustion characteristics under gasoline direct injection relevant conditions still needs to be investigated. Therefore, spray study was firstly conducted using a multi-hole injector by injecting pure water and water-methanol mixture into constant volume combustion chamber (CVCC) at naturally aspirated and boosted engine conditions. The target water-fuel ratio was fixed at 0.5. Mie-scattering and schlieren images of sprays were analyzed to study spray characteristics, and evaluate the amount of water vaporization.
Technical Paper

Operation of a Natural Gas Direct Injection Compression Ignition Single Cylinder Research Engine

2023-04-11
2023-01-0260
The medium and heavy-duty powertrain industry trend is to reduce reliance on diesel fuel and is aligned with continued efforts of achieving ultra-low emissions and high brake efficiencies. Compression Ignition (CI) of late cycle Directly Injected (DI) Natural Gas (NG) shows the potential to match diesel performance in terms of brake efficiency and power density, with the benefit of utilizing a lower carbon content fuel. A primary challenge is to achieve stable ignition of directly injected NG over a wide engine speed and load range without the need for a separate ignition source. This project aims to demonstrate the CI of DI NG through experimental studies with a Single Cylinder Research Engine (SCRE), leading to the development of a mono-fueled NG engine with equivalent performance to that of current diesel technology, 25% lower CO2 emissions, and low engine out methane emissions.
Technical Paper

Multi-Variable Sensitivity Analysis and Ranking of Control Factors Impact in a Stoichiometric Micro-Pilot Natural Gas Engine at Medium Loads

2022-03-29
2022-01-0463
A diesel piloted natural gas engine's performance varies depending on operating conditions and has performed best under medium to high loads. It can often equal or better the fuel conversion efficiency of a diesel-only engine in this operating range. This paper presents a study performed on a multi-cylinder Cummins ISB 6.7L diesel engine converted to run stoichiometric natural gas/diesel micro-pilot combustion with a maximum diesel contribution of 10%. This study systematically quantifies and ranks the sensitivity of control factors on combustion and performance while operating at medium loads. The effects of combustion control parameters, including the pilot start of injection, pilot injection pressure, pilot injection quantity, exhaust gas recirculation, and global equivalence ratio, were tested using a design of experiments orthogonal matrix approach.
Technical Paper

Evaluation of Cylinder Pressure Transducer Performance Including the Influence of Mounting Location and Thermal Protection

2022-02-21
2022-01-5014
The piezoelectric cylinder pressure transducer is one of the most critical tools for internal combustion (IC) engine research and development. However, not all cylinder pressure transducers perform equally in every application, and the fidelity of transducers can vary across different models and manufacturers. Even slightly dissimilar models from the same manufacturer can have significantly different performance in areas such as sensitivity and resistance to intra-cycle thermal shock. These performance differences can lead to errors and inconsistencies in the calculation of combustion metrics like mean effective pressure (MEP), the polytropic compression and expansion exponents (PolyC and PolyE), and mass fraction burn (MFB) calculations. The variations can lead to suboptimal hardware and calibration choices during the engine development phase.
Journal Article

Unstructured with a Point: Validation and Robustness Evaluation of Point-Cloud Based Path Planning

2021-04-06
2021-01-0251
Robust autonomous navigation in unstructured environments is an unsolved problem and critical to the operation of autonomous military and rescue ground vehicles. Two-dimensional path planners operating on occupancy grids or costs maps can produce infeasible paths when the operational area includes complex terrain. Recently, sample-based path planners that plan on LiDAR-acquired point-cloud maps have been proposed. These approaches require no discretization of the operational area and provide direct pose estimation by modeling vehicle and terrain interaction. In this paper, we show that direct sample-based path planning on point clouds is effective and robust in unstructured environments. Robustness is demonstrated by completing a system parameter sensitivity analysis of the system in an Unreal simulation environment and partnered with field validation.
Journal Article

Decision-Making for Autonomous Mobility Using Remotely Sensed Terrain Parameters in Off-Road Environments

2021-04-06
2021-01-0233
Off-road vehicle operation requires constant decision-making under great uncertainty. Such decisions are multi-faceted and range from acquisition decisions to operational decisions. A major input to these decisions is terrain information in the form of soil properties. This information needs to be propagated to path planning algorithms that augment them with other inputs such as visual terrain assessment and other sensors. In this sequence of steps, many resources are needed, and it is not often clear how best to utilize them. We present an integrated approach where a mission’s overall performance is measured using a multiattribute utility function. This framework allows us to evaluate the value of acquiring terrain information and then its use in path planning. The computational effort of optimizing the vehicle path is also considered and optimized. We present our approach using the data acquired from the Keweenaw Research Center terrains and present some results.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion - Part III

2021-04-06
2021-01-0401
The aim of this paper is to computationally investigate the combustion behavior and energy recovery processes of a six-stroke gasoline compression ignition (6S-GCI) engine that employs a continuously variable valve duration (CVVD) technique, under highly diluted, low-temperature combustion (LTC) conditions. The effects of variation of parameters concerning injection spray targeting (number of fuel injector holes. injector nozzle size and spray included angle) and combustion chamber geometry (piston bowl design) are analyzed using an in-house 3D CFD code coupled with high-fidelity physical sub-models with the Chemkin library in conjunction with a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel.
Technical Paper

A Data-Driven Approach to Determine the Single Droplet Post-Impingement Pattern on a Dry Wall Using Statistical Machine Learning Classification Methods

2021-04-06
2021-01-0552
The study of spray-wall interaction is of great importance to understand the dynamics during fuel-surface impingement process in modern internal combustion engines. The identification of droplet post-impingement pattern (contact, transition, non-contact) and droplet characteristics can quantitatively provide an estimation of energy transfer for spray-wall interaction, thus further influencing air-fuel mixing and emissions under combusting conditions. Theoretical criteria of single droplet post-impingement pattern on a dry wall have been experimentally and numerically studied by many researchers to quantify the hydrodynamic droplet behaviors. However, apart from model fidelity, another issue is the scalability. A theoretical criterion developed from one case might not be well suited to another scenario. In this paper, a data-driven approach for single droplet-dry wall post-impingement pattern utilizing arithmetical machine learning classification methods is proposed and demonstrated.
Technical Paper

Studies on Simulation and Real Time Implementation of LQG Controller for Autonomous Navigation

2021-04-06
2021-01-0108
The advancement in embedded systems and positional accuracy with base station GPS modules created opportunity to develop high performance autonomous ground vehicles. However, the development of vehicle model and making accurate state estimations play vital role in reducing the cross track error. The present research focus on developing Linear Quadratic Gaussian (LQG) with Kalman estimator for autonomous ground vehicle to track various routes, that are made with the series of waypoints. The model developed in the LQG controller is a kinematic bicycle model, which mimics 1/5th scale truck. Further, the cubic spline fit has been used to connect the waypoints and generate the continuous desired/target path. The testing and implementation has been done at APS labs, MTU on the mentioned vehicle to study the performance of controller. Python has been used for simulations, controller coding and interfacing the sensors with controller.
Technical Paper

A Numerical Study for the Effect of Liquid Film on Soot Formation of Impinged Spray Combustion

2021-04-06
2021-01-0543
Spray impingement is an important phenomenon that introduces turbulence into the spray that promotes fuel vaporization, air entrainment and flame propagation. However, liquid impingement on the surface leads to wall-wetting and film deposition. The film region is a fuel-rich zone and it has potentials to produce higher emission. Film deposition in a non-reacting spray was studied previously but not in a reacting spray. In the current study, the film deposition of a reacting diesel spray was studied through computational fluid dynamic (CFD) simulations under a variety of ambient temperatures, gas compositions and impinging distances. Characteristics of film mass, distribution of thickness, soot formation and temperature distributions were investigated. Simulation results showed that under the same impinging distance, higher ambient temperature reduced film mass but showed the same liquid film pattern.
Journal Article

Supervised Terrain Classification with Adaptive Unsupervised Terrain Assessment

2021-04-06
2021-01-0250
Off road navigation demands ground robots to traverse complex and often changing terrain. Classification and assessment of terrain can improve path planning strategies by reducing travel time and energy consumption. In this paper we introduce a terrain classification and assessment framework that relies on both exteroceptive and proprioceptive sensor modalities. The robot captures an image of the terrain it is about to traverse and records corresponding vibration data during traversal. These images are manually labelled and used to train a support vector machine (SVM) in an offline training phase. Images have been captured under different lighting conditions and across multiple locations to achieve diversity and robustness to the model. Acceleration data is used to calculate statistical features that capture the roughness of the terrain whereas angular velocities are used to calculate roll and pitch angles experienced by the robot.
Journal Article

Increasing the Effective AKI of Fuels Using Port Water Injection (Part I)

2021-04-06
2021-01-0470
Anti-knock index (AKI) is a metric that can be used to quantify the anti-knock performance of a fuel and is the metric used in the United States. AKI is the average of Research Octane Number (RON) and Motor Octane Number (MON), which are calculated for every fuel on a Cooperative Fuel Research (CFR) engine under controlled conditions according to ASTM test procedures. Fuels with higher AKI have better knock mitigating properties and can be run with a combustion phasing closer to MBT in the knock limited operating region of a gasoline engine. However, fuels with higher AKI tend to be costlier and less environmentally friendly to produce. As an alternative, the anti-knock characteristics of lower AKI fuels can be improved with water injection. In this sense, the water injection increases the ‘effective AKI’ of the fuel.
Journal Article

Fuel Effects on the Propensity to Establish Propagating Flames at SPI-Relevant Engine Conditions

2021-04-06
2021-01-0488
In order to further understand the sequence of events leading to stochastic preignition in a spark-ignition engine, a methodology previously developed by the authors was used to evaluate the propensity of a wide range of fuels to establishing propagating flames under conditions representative of those at which stochastic preignition (SPI) occurs. The fuel matrix included single component hydrocarbons, binary mixtures, and real fuel blends. The propensity of each fuel to establish a flame was correlated to multiple fuel properties and shown to exhibit consistent blending behaviors. No single parameter strongly predicted a fuel’s propensity to establish a flame, while multiple reactivity-based parameters exhibited moderate correlation. A two-stage model of the flame establishment process was developed to interpret and explain these results.
Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Technical Paper

Probing Spark Discharge Behavior in High-speed Cross-flows through Modeling and Experimentation

2020-04-14
2020-01-1120
This paper presents a combined numerical and experimental investigation of the characteristics of spark discharge in a spark-ignition engine. The main objective of this work is to gain insights into the spark discharge process and early flame kernel development. Experiments were conducted in an inert medium within an optically accessible constant-volume combustion vessel. The cross-flow motion in the vessel was generated using a previously developed shrouded fan. Numerical modeling was based on an existing discharge model in the literature developed by Kim and Anderson. However, this model is applicable to a limited range of gas pressures and flow fields. Therefore, the original model was evaluated and improved to predict the behavior of spark discharge at pressurized conditions up to 45 bar and high-speed cross-flows up to 32 m/s. To accomplish this goal, a parametric study on the spark channel resistance was conducted.
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