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Technical Paper

Effect of Spark Assisted Compression Ignition on the End-Gas Autoignition with DME-air Mixtures in a Rapid Compression Machine

2024-04-09
2024-01-2822
Substantial effort has been devoted to utilizing homogeneous charge compression ignition (HCCI) to improve thermal efficiency and reduce emission pollutants in internal combustion engines. However, the uncertainty of ignition timing and limited operational range restrict further adoption for the industry. Using the spark-assisted compression ignition (SACI) technique has the advantage of using a spark event to control the combustion process. This study employs a rapid compression machine to characterize the ignition and combustion process of Dimethyl ether (DME) under engine-like background temperature and pressures and combustion regimes, including HCCI, SACI, and knocking onsite. The spark ignition timing was swept to ignite the mixture under various thermodynamic conditions. This investigation demonstrates the presence of four distinct combustion regimes, including detonation, strong end-gas autoignition, mild end-gas autoignition, and HCCI.
Technical Paper

Performance of Spark Current Boost System on a Production Engine under Lean-Burn Conditions

2024-04-09
2024-01-2106
In order to improve the fuel economy for future high-efficiency spark ignition engines, the applications of advanced combustion strategies are considered to be beneficial with an overall lean and/or exhaust gas recirculation diluted cylinder charge. Stronger and more reliable ignition sources become more favorable under extreme lean/EGR conditions. Existing research indicates that the frequency of plasma restrikes increases with increased flow velocity and decreased discharge current level, and a higher discharge current can reduce the gap resistance and maintain the stretched plasma for a longer duration under flow conditions. An in-house developed current boost control system provides flexible control of the discharge current level and discharge duration. The current boost ignition system is based on a multi-coil system with a discharge current level of 180mA.
Technical Paper

Characterization of an Integrated Three-Way Catalyst/Lean NOx Trap System for Lean Burn SI Engines

2023-10-31
2023-01-1658
The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines.
Technical Paper

Performance and Emission Characteristics of Direct Injection DME Combustion under Low NOx Emissions

2023-04-11
2023-01-0327
Compression ignition internal combustion engines provide unmatched power density levels, making them suitable for numerous applications including heavy-duty freight trucks, marine shipping, and off-road construction vehicles. Fossil-derived diesel fuel has dominated the energy source for CI engines over the last century. To mitigate the dependency on fossil fuels and lessen anthropogenic carbon released into the atmosphere within the transportation sector, it is critical to establish a fuel source which is produced from renewable energy sources, all the while matching the high-power density demands of various applications. Dimethyl ether (DME) has been used in non-combustion applications for several decades and is an attractive fuel for CI engines because of its high reactivity, superior volatility to diesel, and low soot tendency. A range of feedstock sources can produce DME via the catalysis of syngas.
Technical Paper

Effective Ignition of Lean Methane/Hydrogen Mixture in a Rapid Compression Machine

2023-04-11
2023-01-0255
The use of renewable natural gas and green hydrogen can significantly reduce the carbon footprint of engines. For future spark ignition engines, lean burn strategy and high compression ratio need to be adopted to further improve thermal efficiency, reducing energy consumption. The efficacy of the ignition system is essential to initiate self-sustainable flame under those extreme conditions. In this work, a rapid compression machine is employed to compress air-fuel mixture to engine-like boundary conditions before the spark event to experimentally investigate the ignition and combustion characteristics of the methane-air mixtures under extreme lean conditions. Hydrogen is also added to support the ignition process and enhance flame propagation speed. Lean methane-air mixtures with excess air ratio up to 2.8 are used, with 10 vol% hydrogen addition into the methane fuel. The ignition criteria under various ignition strategies are explored.
Technical Paper

An Investigation of OME3-Diesel Fuel Blend on a Multi-Cylinder Compression Ignition Engine

2022-03-29
2022-01-0439
Oxygenated, low energy-density fuels have the potential to decouple the NOx-soot emissions trade-off in compression-ignition engines. Additionally, synthetic fuels can provide a pathway to reach carbon-neutral utilization of hydrocarbon-based fuels in IC engines. Oxymethylene Dimethyl Ether (OME) is one such synthetic, low energy-density fuel, derived from sustainable sources that in combination with conventional fossil fuels with higher energy content, has the potential to reduce CO2 emissions below the US and EU VI legislative limits, while maintaining ultra-low soot emissions. The objective of this work is to investigate and compare the performance, emissions and efficiency of a modern multi-cylinder diesel engine under conventional high temperature combustion (HTC) with two different fuels; 1) OME310 - a blend of 10% OME3 by volume, with conventional Ultra-Low Sulphur Diesel (ULSD), and 2) D100 - conventional ULSD in North America.
Technical Paper

Impact of Plasma Stretch on Spark Energy Release Rate under Flow Conditions

2022-03-29
2022-01-0438
Performance of the ignition system becomes more important than ever, because of the extensively used EGR in modern spark-ignition engines. Future lean burn SI and SACI combustion modes demand even stronger ignition capability for robust ignition control. For spark-based ignition systems, extensive research has been carried out to investigate the discharge characteristics of the ignition process, including discharge current amplitude, discharge duration, spark energy, and plasma stretching. The correlation between the spark stretch and the discharge energy, as well as the impact of discharge current level on this correlation, are important with respect to both ignition performance, and ignition system design. In this paper, a constant volume combustion chamber is applied to study the impact of plasma stretch on the spark energy release process with cross-flow speed from 0 m/s up to 70 m/s.
Technical Paper

A Study of Combustion Inefficiencies in SI Engines Powered by Alcohol and Ether Fuels Using Detailed Emission Speciation

2022-03-29
2022-01-0520
Advanced combustion engines, as power sources, dominate all aspects of the transportation sector. Stringent emission and fuel efficiency standards have promoted the research interest in advanced combustion strategies and alternative fuels. Owing to the comparable energy density to the existing fossil fuels and renewable production, alcohol and ether fuels may be a suitable replacement, or an additive to the gasoline/diesel fuels to meet the future emission standards with minimal modification to current engine geometry. Furthermore, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines. However, lean-burn or EGR dilution can introduce combustion inefficiencies in the form of excessive hydrocarbon, carbonyl species and carbon monoxide emissions.
Technical Paper

Chemical Reactivity Control of DME/Ethanol Dual Fuel Combustion

2021-09-21
2021-01-1176
The use of renewable fuels in place of conventional hydrocarbon fuels can minimize the carbon footprint of internal combustion engines. DME has been treated as a suitable surrogate to diesel fuel because of its high reactivity and soot-less combustion characteristics. The lower energy density of DME fuel demands a higher fuel supply rate to match the engine loads compared to diesel, which was achieved through prolonged injection duration and larger nozzle holes. When used as a pilot fuel to control the combustion behavior in a dual-fuel application, the fuel energy delivery rate becomes less critical allowing the use of a standard diesel common-rail injector for DME direct injection. In this work, the combustion of DME-Ethanol dual-fuel reactivity-controlled compression ignition was experimentally investigated.
Technical Paper

Investigation of Flame Detachment Effect during Early Flame Development in a Swirl Flow Field

2021-04-06
2021-01-0482
Lean burn is regarded as one of the most effective ways to improve fuel efficiency for spark ignition engines. However, the excessive air dilution deteriorates combustion stability, limiting the degree of engine operational dilution. The intensified flow field is therefore introduced into the cylinder to mitigate the decline of the burning velocity caused by the leaned-out fuel-air mixture. In a moderate flow field, flame kernels are formed near the hot spark plasma during discharge and stick to the spark gap even after the end of discharge; the flame front then propagates outward and evolves into self-sustained flame. Flame attaching to the spark gap is a common phenomenon in the early combustion stage and has been reported to be beneficial for flame inception in the literature.
Technical Paper

Performance of Spark Energy Distribution Strategy on a Production Engine under Lean-Burn Conditions

2021-04-06
2021-01-0476
Stronger ignition sources become more favorable under extreme lean/EGR conditions. Under those conditions, the reduced pumping loss and low combustion temperature can contribute to further engine efficiency improvement for spark ignited engines. Multicoil ignition system can enhance ignition energy as well as modulate discharge profile. The ignition energy can either be deployed through single spark gap to enhance the ignition capability of the plasma channel, or be distributed to multiple ignition sites to establish multiple flame kernels to secure flame kernel initiation. The multiple ignition coils used for energy distribution ignition strategy also consume more power, in order to maintain the stable operation of the engine under lean operation limit. In this paper, efficacy of concentrated and distributed multicoil ignition strategies were investigated on a spark ignited inline 4-cylinder production engine using a three-ignition-coil pack.
Technical Paper

Combustion Stability Improvement via Multiple Ignition Sites on a Production Engine

2020-04-14
2020-01-1115
For spark ignition (SI) engines, further improvement of engine efficiency has become the major development trend, and lean burn/EGR technologies, as well as intensified in-cylinder flow, need to be adapted to reach that target. Stronger ignition sources become more favorable under extreme lean/EGR conditions. Among the ignition technologies developed, multiple ignition sites technology has been proved to be an effective way to help with the initial flame kernel development. In this paper, a spark ignited 4-cylinder turbo-charged production engine is employed to investigate the impact of multiple ignition sites technology on engine performance under lean burn conditions. Four in-house designed 3-core sparkplugs are installed on the cylinders to replace traditional stock sparkplugs, in order to generate multiple ignition sites in the cylinders.
Technical Paper

Combustion and Emission Characteristics of SI and HCCI Combustion Fueled with DME and OME

2020-04-14
2020-01-1355
DME has been considered an alternative fuel to diesel fuel with promising benefits because of its high reactivity and volatility. Research shows that an engine fueled with DME will produce zero smoke emissions. However, the storage and the handling of the fuel are underlying difficulties owing to its high vapour pressure (530 kPa @ 20 °C). In lieu, OME1 fuel, a derivate of DME, offers advantages exhibited with DME fuel, all the while being a liquid fuel for engine application. In this work, engine tests are performed to realize the combustion behaviour of DME and OME1 fuel on a single-cylinder research engine with a compression ratio of 9.2:1. The dilution ratio of the mixture is progressively increased in two manners, allowing more air in the cylinder and applying exhaust gas recirculation (EGR). The high reactivity of DME suits the capability to be used in compression ignition combustion whereas OME1 must be supplied with a supplemental spark to initiate the combustion.
Journal Article

Impact of Spark Plasma Length on Flame Kernel Development under Flow Condition

2020-04-14
2020-01-1114
Advanced ignition systems with enhanced discharge current have been extensively investigated in research, since they are highly regarded as having the potential to overcome challenges that arise when spark-ignition engines are running under lean or EGR diluted conditions. Local flow field is also of particular importance to improve the ignitability of the air-fuel mixture in SI engines as the spark plasma channel can be stretched by the flow across the spark gap, leading to longer plasma length, thus more thermal spark energy distributed to the air-fuel mixture in the vicinity of the spark plug. Research results have shown that a constantly high discharge current is effective to maintain a stable spark plasma channel with less restrikes and longer plasma holding period.
Technical Paper

Preliminary Testing of n-Butanol HCCI on High Compression Ratio Diesel Engines

2019-04-02
2019-01-0577
The control of combustion phasing in homogeneous charge compression ignition (HCCI) combustion is investigated with neat n-butanol in this work. HCCI is a commonly researched combustion mode, owing to its improved thermal efficiency over conventional gasoline combustion, as well as its lower nitrogen oxide (NOx) and particulate matter emissions compared to those of diesel combustion. Despite these advantages, HCCI lacks successful widespread implementation with conventional fuels, primarily due to the lack of effective combustion phasing control. In this preliminary study, chemical kinetic simulations are conducted to study the auto-ignition characteristics of n-butanol under varied background pressures, temperatures, and dilution levels using established mechanisms in CHEMKIN software. Increasing the pressure or temperature lead to a shorter ignition delay, whereas increasing the dilution by the application of exhaust gas recirculation (EGR) leads to a longer ignition delay.
Technical Paper

Ion Current Measurement of Diluted Combustion Using a Multi-Electrode Spark Plug

2018-04-03
2018-01-1134
Close-loop feedback combustion control is essential for improving the internal combustion engines to meet the rigorous fuel efficiency demands and emission legislations. A vital part is the combustion sensing technology that diagnoses in-cylinder combustion information promptly, such as using cylinder pressure sensor and ion current measurement. The promptness and fidelity of the diagnostic are particularly important to the potential success of using intra-cycle control for abnormal cycles such as super knocking and misfiring. Many research studies have demonstrated the use of ion-current sensing as feedback signal to control the spark ignition gasoline engines, with the spark gap shared for both ignition and ion-current detection. During the spark glow phase, the sparking current may affect the combustion ion current signal. Moreover, the electrode gap size is optimized for sparking rather than measurement of ion current.
Technical Paper

Ignition Improvement for Ultra-Lean Dilute Gasoline Combustion

2017-10-08
2017-01-2244
In this work, a spatially distributed spark ignition strategy was employed to improve the ignition process of well-mixed ultra-lean dilute gasoline combustion in a high compression ratio (13.1:1) single cylinder engine at partial loads. The ignition energy was distributed in the perimeter of a 3-pole igniter. It was identified that on the basis of similar total spark energy, the 3-pole ignition mode can significantly shorten the early flame kernel development period and reduce the cyclic variation of combustion phasing, for the spark timing sweep tests at λ 1.5. The effect of ignition energy level on lean-burn operation was investigated at λ 1.6. Within a relatively low ignition energy range, i.e. below 46 mJ per pole, the increase in ignition energy via ether 1 pole or 3 pole can improve the controllability over combustion phasing and reduce the variability of lean burn combustion. Higher ignition energy was required in order to enable ultra-lean engine operation with λ above 1.6.
Technical Paper

Load and Lubricating Oil Effects on Friction of a PEO Coating at Different Sliding Velocities

2017-03-28
2017-01-0464
Friction between the piston and cylinder accounts for large amount of the friction losses in an internal combustion (IC) engine. Therefore, any effort to minimize such a friction will also result in higher efficiency, lower fuel consumption and reduced emissions. Plasma electrolytic oxidation (PEO) coating is considered as a hard ceramic coating which can provide a dimpled surface for oil retention to bear the wear and reduce the friction from sliding piston rings. In this work, a high speed pin-on-disc tribometer was used to generate the boundary, mixed and hydrodynamic lubrication regimes. Five different lubricating oils and two different loads were applied to do the tribotests and the COFs of a PEO coating were studied. The results show that the PEO coating indeed had a lower COF in a lower viscosity lubricating oil, and a smaller load was beneficial to form the mixed and hydrodynamic lubricating regimes earlier.
Technical Paper

A Feasibility Study of Using DI Butanol as an Ignition Source for Dual-Fuel Combustion

2017-03-28
2017-01-0770
The combustion of dual-fuel engines usually uses a pilot flame to burn out a background fuel inside a cylinder under high compression. The background fuel can be either a gaseous fuel or a volatile liquid fuel, commonly with low reactivity to prevent premature combustion and engine knocking; whereas the pilot flame is normally set off with the direct injection of a liquid fuel with adequate reactivity that is suitable for deterministic auto-ignition with a high compression ratio. In this work, directly injected butanol is used to generate the pilot flame, while intake port injected ethanol or butanol is employed as the background fuel. Compared with the conventional diesel-only combustion, dual-fuel operations not only broaden the fuel applicability, but also enhance the potential for clean combustion, in high efficiency engines. The amount of background fuel and the scheduling of pilot flame are investigated through extensive laboratory experiments.
Technical Paper

Mode Switching to Improve Low Load Efficiency of an Ethanol-Diesel Dual-Fuel Engine

2017-03-28
2017-01-0771
The dual-fuel application using ethanol and diesel fuels can substantially improve the classical trade-off between oxides of nitrogen (NOx) and smoke, especially at moderate-to-high load conditions. However, at low engine load levels, the use of a low reactivity fuel in the dual-fuel application usually leads to increased incomplete combustion products that in turn result in a significant reduction of the engine thermal efficiency. In this work, engine tests are conducted on a high compression ratio, single cylinder dual-fuel engine that incorporates the diesel direct-injection and ethanol port-injection. Engine load levels are identified, at which, diesel combustion offers better efficiency than the dual-fuel combustion while attaining low NOx and smoke emissions. Thereafter, a cycle-to-cycle based closed-loop controller is implemented for the combustion phasing and engine load control in both the diesel and dual-fuel combustion regimes.
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