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Technical Paper

Effects of fuel properties on under-expansion behaviors of flash-boiling jets

2023-09-29
2023-32-0093
The rapid phase change of flash boiling jets would induce under-expansion and affect the spray characteristics, but there is lack of investigations on fuel properties on under-expansion behaviors of flash boiling jets. In this study, high-speed microscopic Schlieren photography was used to capture the near- field shock wave of methanol, ethanol, n-hexane and iso-octane jets under varied conditions. Results demonstrate that the shock size, in terms of shock length and width, are influenced by gas dynamics and thermodynamics of the fuel. An artificial neural network (ANN) was constructed using the key influential parameters, and the predicted results of the optimal models with coefficient of determination exceeding 0.99 are consistent with the experimental results of methanol, indicating that ANN can predict shock size within flash boiling jets and obtains good prediction capability.
Technical Paper

Effects of Octane Number and Sensitivity on Combustion of Jet Ignition Engine

2022-03-29
2022-01-0435
Octane number (ON) and octane sensitivity (S), the fuel anti-knock indices, are critical for the design of advanced jet ignition engines. In this study, ten fuels with different research octane number (RON) and varying S were formulated based on ethanol reference fuels (ERFs) to investigate the effect of S on combustion of jet ignition engine. To fully understand S effects, the combustion characteristics under EGR dilution and lean burn were further investigated. The results indicated that increasing S resulted in higher reactivity with shorter ignition delay and combustion duration. The increase of reactivity led to heavier knocking intensity. The competition between the flame speed and the reactivity of the mixture determined the auto-ignition fraction of mixture and the knocking onset crank angle as S varied. Medium S (S=3) was helpful to improve the combustion speed, reduce the auto-ignition fraction of mixture and retard the knocking onset crank angle.
Technical Paper

Effects of Ethanol-Blended Fuel on Combustion Characteristics, Gaseous and Particulate Emissions in Gasoline Direct Injection (GDI) Engines

2021-09-22
2021-26-0356
Ethanol fuel blends with gasoline for spark ignition (SI) internal combustion engines are widely used on account of their advantages in terms of fuel economy and emissions reduction potential. The focus of this paper is to study the effects of these blends on combustion characteristics such as in-cylinder pressure profiles, gas-phase emissions (e.g., unburned hydrocarbons, NOx) and particulates (e.g., particulate matter and particle number) using both measurement campaigns and digital engineering workflows. Nineteen load-speed operating points in a 1L 3-cylinder GDI SI engine were measured and modelled. The measurements for in-cylinder pressure and emissions were repeated at each operating point for three types of fuel: gasoline (E0, 0% by volume of ethanol blend), E10 (10 % by volume of ethanol blend) and E20 (20% by volume of ethanol blend).
Technical Paper

Experimental Investigation of Injection Pressure Fluctuations Employing Alternative Fuels

2020-09-15
2020-01-2122
Injection pressure oscillations are proven to determine considerable deviations from the expected mass flow rate, leading to the jet velocities non-uniformity, which in turn implies the uneven spatial distribution of A/F ratio. Furthermore, once the injector is triggered, these oscillations might lead the rail pressure to experience a decreasing stage, to the detriment of spray penetration length, radial propagation and jet break-up timing. This has urged the research community to develop models predicting injection-induced pressure fluctuations within the rail. Additionally, several devices have been designed to minimize and eliminate such fluctuations. However, despite the wide literature dealing with the injection-induced pressure oscillations, many aspects remain still unclear. Moreover, the compulsory compliance with environmental regulations has shifted focus onto alternative fuels, which represent a promising pathway for sustainable vehicle mobility.
Technical Paper

Instantaneous PLII and OH* Chemiluminescence Study on Wide Distillation Fuels, PODEn and Ethanol Blends in a Constant Volume Vessel

2020-04-14
2020-01-0340
The combustion characteristics and soot emissions of three types of fuels were studied in a high pressure and temperature vessel. In order to achieve better volatility, proper cetane number and high oxygen content, the newly designed WDEP fuel was proposed and investigated. It is composed of wide distillation fuel (WD), PODE3-6 mixture (PODEn) and ethanol. For comparison, the test on WD and the mixture of PODEn-ethanol (EP) are also conducted. OH* chemiluminescence during the combustion was measured and instantaneous PLII was also applied to reveal the soot distribution. Abel transformation was adopted to calculate the total soot of axisymmetric flame. The results show that WDEP has similar ignition delays and flame lift-off lengths to those of WD at 870-920 K. But the initial ignition locations of WDEP flame in different cycles were more concentrated, particularly under the condition of low oxygen atmosphere.
Technical Paper

New CEC Gasoline Direct Injection Fuels Test - Comparison of Deposits and Spray Performance from New and Used Injectors

2019-11-21
2019-28-2392
The use of deposit control additives in European market gasoline is well documented for maintaining high levels of engine cleanliness and subsequent sustained fuel and emissions performance. Co-ordinating European Council (CEC) industry fuels tests have played a crucial role in helping to drive market relevant, effective and low-cost deposit control additives into European market fuels. Until now, there hasn’t been a Gasoline Direct Injection engine test available to fuel marketers in any market globally. However, a new CEC engine test is currently being developed to address that gap. Based on an in-house VW injector coking test, it shows promise for becoming a useful tool with which to develop and measure the performance of deposit control additives. A key requirement of industry tests should be to replicate issues seen in consumer vehicles, thereby providing a platform for relevant solutions.
Technical Paper

Investigation on Ignition of a Single Lubricating Oil Droplet in Premixed Combustible Mixture at Engine-Relevant Conditions

2019-04-02
2019-01-0298
The ignition of lubricating oil droplet has been proved to be the main factor for pre-ignition and the following super-knock in turbocharged gasoline direct injection engine. In this paper, the ignition process of lubricating oil droplet in combustible ambient gaseous mixture was investigated in a rapid compression machine (RCM). The pre-ignition induction by oil droplet of the ambient gaseous mixture was analyzed under different initial droplet volume and effective temperature conditions. The oil droplet was suspended on a tungsten fiber in the combustion chamber and the ignition process was recorded by a high-speed camera through the quartz window mounted at the end of the combustion chamber. The pressure traces were also obtained by a sensor in order to get the ignition delay and analyze the combustion process in detail.
Technical Paper

Combustion and Emission Characteristics of Polyoxymethylene Dimethyl Ethers (PODE)/ Wide Distillation Fuel (WDF) Blends in Diesel Engine

2018-04-03
2018-01-0926
Wide Distillation Fuel (WDF), with a distillation range from Initial Boiling Point of gasoline to Final Boiling Point of diesel, can be easily gained directly by blending diesel with gasoline. However, the reduced auto-ignitability of WDF could lead to higher HC emissions. Polyoxymethylene Dimethyl Ethers (PODE), with good volatility and oxygen content of up to 49%, have great potential to improve combustion and emission characteristics, especially for soot reduction. Experiments were carried out in a light-duty four-cylinder diesel engine fueled with neat diesel, gasoline/diesel blends (GD), GD/PODE blends (GDP) and the combustion and emission characteristics were carefully examined. Results showed that GDP had the lowest PM emission and diesel had the poorest one among the three fuels. Due to the addition of gasoline and the relatively poor ignitability, GD had lower combustion efficiency and higher Soluble Organic Fraction (SOF) emissions than diesel.
Technical Paper

Characterizing Propane Flash Boiling Spray from Multi-Hole GDI Injector

2018-04-03
2018-01-0278
In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.
Technical Paper

Experimental Study of Lean Mixture Combustion at Ultra-High Compression Ratios in a Rapid Compression Machine

2018-04-03
2018-01-1422
In order to meet increasingly stringent fuel consumption and emission regulations, more attentions are paid to improve engine efficiency. A large amount of energy-saving technologies have been applied in automotive field especially in gasoline engines. It is well known that lean burn and ultra-high compression ratio technologies are two basic and important methods to increase efficiency. In this paper, a rapid compression machine was employed to study combustion process of lean iso-octane mixture at ultra-high compression ratios (16 to 19:1). Regardless of flammability of the mixture, spark was triggered at the timing right after the end of compression, then, the flame propagation and/or auto-ignition can be recorded using high-speed photography simultaneously. The effects of equivalence ratio (φ), compression ratio (ε), dilution ratio, and effective temperature (Teff) on the combustion process was investigated.
Journal Article

Development of Surrogate Model for Oxygenated Wide-Distillation Fuel with Polyoxymethylene Dimethyl Ether

2017-10-08
2017-01-2336
Polyoxymethylene Dimethyl Ether (PODEn) is a promising green additive to diesel fuel, owing to the unique chemical structure (CH3O[CH2O]nCH3, n≥2) and high cetane number. Together with the general wide-distillation fuel (WDF), which has an attractive potential to reduce the cost of production of vehicle fuel, the oxygenated WDF with PODEn can help achieve a high efficiency and low emissions of soot, NOx, HC, and CO simultaneously. In this paper, the first detailed reaction mechanism (225 species, 1082 reactions) which can describe the ignition characteristics of PODE1 and PODE3 at low temperature was developed.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Study of Near Nozzle Spray Characteristics of Ethanol under Different Saturation Ratios

2016-10-17
2016-01-2189
Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.
Technical Paper

Numerical Investigation of GDI Injector Nozzle Geometry on Spray Characteristics

2015-09-01
2015-01-1906
The large eddy simulation (LES) with Volume of Fluid (VOF) interface tracking method in Ansys-FLUENT has been used to study the effects of nozzle hole geometrical parameters on gasoline direct injection (GDI) fuel injectors, namely the effect of inner hole length/diameter (L/D) ratio and counter-bore diameters on near field spray characteristics. Using iso-octane as a model fuel at the fuel injection pressure of 200 bar, the results showed that the L/D ratio variation of the inner hole has a more significant influence on the spray characteristics than the counter-bore diameter variation. Reducing the L/D ratio effectively increases the mass flow rate, velocity, spray angle and reduces the droplet size and breakup length. The increased spray angle results in wall impingements inside the counter-bore cavity, particularly for L/D=1 which can potentially lead to increased deposit accumulation inside fuel injectors.
Journal Article

Experimental Investigation of Different Blends of Diesel and Gasoline (Dieseline) in a CI Engine

2014-10-13
2014-01-2686
Combustion behaviour and emissions characteristics of different blending ratios of diesel and gasoline fuels (Dieseline) were investigated in a light-duty 4-cylinder compression-ignition (CI) engine operating on partially premixed compression ignition (PPCI) mode. Experiments show that increasing volatility and reducing cetane number of fuels can help promote PPCI and consequently reduce particulate matter (PM) emissions while oxides of nitrogen (NOx) emissions reduction depends on the engine load. Three different blends, 0% (G0), 20% (G20) and 50% (G50) of gasoline mixed with diesel by volume, were studied and results were compared to the diesel-baseline with the same combustion phasing for all experiments. Engine speed was fixed at 1800rpm, while the engine load was varied from 1.38 to 7.85 bar BMEP with the exhaust gas recirculation (EGR) application.
Journal Article

An Investigation into the Characteristics of DISI Injector Deposits Using Advanced Analytical Methods

2014-10-13
2014-01-2722
There is an increasing recognition of injector deposit (ID) formation in fuel injection equipment as direct injection spark ignition (DISI) engine technologies advance to meet increasingly stringent emission legislation and fuel economy requirements. While it is known that the phenomena of ID in DISI engines can be influenced by changes in fuel composition, including increasing usage of aliphatic alcohols and additive chemistries to enhance fuel performance, there is however still a great deal of uncertainty regarding the physical and chemical structure of these deposits, and the mechanisms of deposit formation. In this study, a mechanical cracking sample preparation technique was developed to assess the deposits across DISI injectors fuelled with gasoline and blends of 85% ethanol (E85).
Technical Paper

The Comparative Study of Gasoline and n-butanol on Spray Characteristics

2014-10-13
2014-01-2754
n-butanol has been recognized as a promising alternative fuel for gasoline and may potentially overcome the drawbacks of methanol and ethanol, e.g. higher energy density. In this paper, the spray characteristics of gasoline and n-butanol have been investigated using a high pressure direct injection injector. High speed imaging and Phase Doppler Particle Analyzer (PDPA) techniques were used to study the spray penetration and the droplet atomization process. The tests were carried out in a high pressure constant volume vessel over a range of injection pressure from 60 to 150 bar and ambient pressure from 1 to 5 bar. The results show that gasoline has a longer penetration length than that of n-butanol in most test conditions due to the relatively small density and viscosity of gasoline; n-butanol has larger SMD due to its higher viscosity. The increase in ambient pressure leads to the reduction in SMD by 42% for gasoline and by 37% for n-butanol.
Journal Article

High Speed Imaging Study on the Spray Characteristics of Dieseline at Elevated Temperatures and Back Pressures

2014-04-01
2014-01-1415
Dieseline combustion as a concept combines the advantages of gasoline and diesel by offline or online blending the two fuels. Dieseline has become an attractive new compression ignition combustion concept in recent years and furthermore an approach to a full-boiling-range fuel. High speed imaging with near-parallel backlit light was used to investigate the spray characteristics of dieseline and pure fuels with a common rail diesel injection system in a constant volume vessel. The results were acquired at different blend ratios, and at different temperatures and back pressures at an injection pressure of 100MPa. The penetrations and the evaporation states were compared with those of gasoline and diesel. The spray profile was analyzed in both area and shape with statistical methods. The effect of gasoline percentage on the evaporation in the fuel spray was evaluated.
Technical Paper

Effects of Biodiesel Feedstock on the Emissions from a Modern Light Duty Engine

2014-04-01
2014-01-1394
Biodiesel is an oxygenated alternative fuel made from vegetable oils and animal fats via transesterification and the feedstock of biodiesel is diverse and varies between the local agriculture and market scenarios. Use of various feedstock for biodiesel production result in variations in the fuel properties of biodiesel. In this study, biodiesels produced from a variety of real world feedstock was examined to assess the performance and emissions in a light-duty engine. The objective was to understand the impact of biodiesel properties on engine performances and emissions. A group of six biodiesels produced from the most common feedstock blended with zero-sulphur diesel in 10%, 30% and 60% by volume are selected for the study. All the biodiesel blends were tested on a light-duty, twin-turbocharged common rail V6 engine. Their gaseous emissions (NOx, THC, CO and CO2) and smoke number were measured for the study.
Technical Paper

Investigation on the Spray Characteristics of DMF- Isooctane Blends using PDPA

2014-04-01
2014-01-1408
Little research has been done on spray characteristics of 2,5-dimethylfuran (DMF), since the breakthrough in its production method as an alternative fuel candidate. In this paper, the spray characteristics of pure fuels (DMF, Isooctane) and DMF-Isooctane blends under different ambient pressures (1 bar, 3 bar and 7 bar) and injection pressures (50 bar, 100 bar and 150 bar) were studied using Phase Doppler Particle Analyzer (PDPA) and high speed imaging. Droplet velocity, size distribution, spray angle and penetration of sprays were examined. Based on the results, DMF had larger SMD and penetration length than isooctane. The surface tension of fuel strongly influenced spray characteristics. Increasing the surface tension by 26 % resulted in 12 % increase in SMD. Higher ambient pressure increased the drag force, but SMD was not influenced by the increased drag force. However, the increased ambient pressure reduced the injection velocity and We number resulting in higher SMD.
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