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This guide is intended to promote safe designs, operations and maintenance on aircraft and ground support oxygen systems. This is also a summary of some work by the ASTM G 4 Committee related to oxygen fire investigations and design concerns to reduce the risk of an oxygen fire. There have been many recent technological advances and additional test data is available for evaluating and controlling combustion hazards in oxygen equipment. Standards that use this new information are rapidly evolving. A guide is needed to assist organizations and persons not completely familiar with this process to provide oxygen systems with minimum risks of combustion. This guide does not necessarily address all the detailed issues and provide all data that will be needed. For a complete analysis, supplemental publications need to be consulted. This guide does discuss the basics of oxygen systems fire hazards. The hazard analysis process is discussed and a simple example to explain this process.

This SAE Aerospace Information Report (AIR) provides general information to aircraft engineers, regarding the types of Protective Breathing Equipment (PBE) configurations which are available, the intended functions of such equipment, and the technical approaches which may be used in accomplishing these functions. The term "PBE" or "Protective Breathing Equipment" has been used to refer to various types of equipment, which are used in a variety of applications. This way of using the terminology has been a source of confusion in the aviation industry. One objective of this AIR is to assist the reader in distinguishing between the types of PBE applications. A further objective is to assist in understanding the technical approaches which can be used in each of the major applications. Principles of PBE design are reviewed briefly.

This SAE Aerospace Information Report (AIR) provides general information on Continuous Flow Oxygen Systems which are available, principle functions of those systems and technical approaches to be taken into account during design and realization of systems. However, particular performance specifications and detailed information of manufacturing, testing and integration of such systems is beyond the scope of this document.

The scope of this document is related to the particular needs of oxygen equipment with regards to packaging and transportation. The document provides guidance for handling chemical, gaseous and liquid oxygen equipment. It summarizes national and international regulations to be taken into account for transportation on land, sea and air and provides information on classification of hazardous material. The aim of this document is to summarize information on packaging and transportation of oxygen equipment. Statements and references to regulations cited herein are for information only and should not be considered as interpretation of a law. Processes to maintain cleanliness of components and subassemblies during processing and assembly or storage of work-in-progress are outside the scope of this document. Guidance on this can be obtained from ARP1176.

This SAE Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, refer to the appropriate section of AIR825.

This SAE Aerospace Standard (AS) defines the performance requirements for equipment to be used by untrained cabin occupants for protection from toxic and irritant atmospheres while on board and during evacuation of an aircraft.

This document covers information concerning the use of oxygen when flying into and out of high elevation airports for both pressurized and non-pressurized aircraft. Oxygen requirements for pressurized aircraft operating at high altitudes have for decades emphasized the potential failures that could lead to a loss of cabin pressurization coupled with the potential severe hypoxic hazard that decompressions represent. This document is intended to address the case where the relationship between cabin and ambient pressures are complicated by operations at high terrestrial altitudes. Operators who fly into these high-altitude airports should address the issues related to this environment because it carries the potential for insidious hypoxia and other conditions which can affect safety. It provides information to consider in developing operational procedures to address hypoxia concerns consistent with regulatory mandates.

This ARP delineates requirements for system cleanliness, test gas supply system, test stand design, environmental chamber definition, instrumentation, dynamic test equipment and testing procedures.

This Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, reference the appropriate section of AIR825.

This SAE Aerospace Information Report (AIR) provides an orientation regarding the general technology of chemical oxygen generators to aircraft engineers for assistance in determining whether chemical oxygen generators are an appropriate oxygen supply source for hypoxia protection in a given application and as an aid in specifying such generators. Information regarding the details of design and manufacture of chemical oxygen generators is generally beyond the scope of this document.

This aerospace standard (AS) defines the requirements of portable protective breathing equipment for use during smoke/fire conditions on board an aircraft.

AIR5933 provides an overview of contemporary technologies (i.e., sensors) that measure the proportion of oxygen in a gas. The use of these sensors in the aerospace environment, with its special constraints, is discussed and papers/reports with detailed information are summarized and referenced. The sensors are divided into expendable and non-expendable sensors. Expendable sensors are based on electrochemical properties, whereas non-expendable sensors rely on paramagnetic, photo-acoustic, electromagnetic, and laser spectroscopy properties.

This standard covers oxygen masks and breathing valves used with both panel mounted and mask mounted demand and pressure-demand oxygen regulators. Mask mounted oxygen regulators are covered under other standards, but when the mask mounted regulator incorporates an integral exhalation valve, the performance of this valve shall meet the requirements of this standard.

This document provides guidance for oxygen cylinder installation on commerical aircraft based on airworthiness requirements, and methods practiced within aerospace industry. It covers considerations for oxygen systems from beginning of project phase up to production, maintenance, and servicing. The document is related to requirements of DOT-approved oxygen cylinders, as well to those designed and manufactured to standards of ISO 11119. However, its basic rules may also be applicable to new development pertaining to use of such equipment in an oxygen environment. For information regarding oxygen cylinders itself, also refer to AIR825/12.

This SAE Aerospace Standard (AS) defines the overall requirements applicable to oxygen flow indication as required by Airworthiness Requirements of CS/FAR 25.1449 to show that oxygen is being delivered to the dispensing equipment. Requirements of this document shall be applicable to any type of oxygen system technology and encompass “traditional” pneumatic devices, as well electric/electronic indication.

This SAE Aerospace Standard (AS) defines the performance requirements for equipment to be used by untrained cabin occupants for protection from toxic and irritant atmospheres while on board and during evacuation of an aircraft.

This SAE AEROSPACE Standard (AS) covers all types of manually operated high pressure Oxygen line shut off valves utilizing either metallic or nonmetallic valve seats for use in general and commercial type aircraft.

Oxygen system integration and performance precautions are in particularly dependent on applicable sections of airworthiness requirements per FAR/JAR 25. In this document information will be provided on common principles and good practices regarding design criteria, installation, manufacturing, safety aspects and system handling during maintenance and inspection.

This standard applies to pressure reducers for gaseous breathing oxygen systems and for all performance profiles without regard to particular inlet or outlet pressures. Attention is given, however, to construction requirements for reducers with maximum supply pressures to 2250 psig (155 bar) and reduced pressures of 50 to 150 psig (3.4 to 10.5 bar).

This SAE Aerospace Standard (AS) applies to a personal, portable oxygen concentrator (POC) to be supplied and used by a passenger requiring supplemental oxygen therapy while traveling on board civil, commercial, or personal aircraft. It covers a POC during both self-powered battery operation and while powered from an aircraft seat’s electrical power through the use of an accessory adapter. The POC is not intended to be connected to the aircraft’s oxygen systems or to be used by any aircraft personnel in any method of treatment or first aid of the general flying public.