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The paper presents work on development, testing and vehicle integration of inflatable wings for small UAVs. Recent advances in the design of inflatable lifting surfaces have removed previous deterrents to their use and multiple wing designs have been successfully flight tested on UAVs. Primary benefits of inflatable wings include stowability (deploy upon command) and robustness (highly resistant to damage). The inflatable planforms can be either full- or partial-span designs allowing a large design space and mission adaptability. The wings can be stowed when not in use and inflated prior to or during flight. Since inflatable designs have improved survivability over rigid wings, this has the prospect of increasing vehicle robustness and combat survivability. Damage resistance of inflatable wings is shown from results of laboratory and flight tests.

The I-Suit has been tested in varying environments at Johnson Space Center (JSC). This includes laboratory mobility testing, KC-135 partial gravity flights, and remote field testing in the Mojave Desert. The experience gained from this testing has provided insight for design improvements. These improvements have been an evolutionary process since 1998 to the present. The design improvements affect existing suit components and introduce new components for systems processing and human/robotic interface. Examples of these design improvements include improved mobility joints, a new helmet with integrated communications and displays capability, and integration of textile switches for control of suit functions and tele-robotic operations. This paper addresses an overview of I-Suit design improvements and results of manned and unmanned performance tests.

Since the early 1980’s, the Shuttle Extra Vehicular Activity (EVA) glove design has evolved to meet the challenge of space based tasks. These tasks have typically been satellite retrieval and repair or EVA based flight experiments. With the start of the International Space Station (ISS) assembly, the number of EVA based missions is increasing far beyond what has been required in the past; this has commonly been referred to as the “Wall of EVA’s”. To meet this challenge, it was determined that the evolution of the current glove design would not meet future mission objectives. Instead, a revolution in glove design was needed to create a high performance tool that would effectively increase crewmember mission efficiency. The results of this effort have led to the design, certification and implementation of the Phase VI EVA glove into the Shuttle flight program.

The Autonomous Garden Pod (AG-Pod) is a modular crop production system that can lower the equivalent system mass (ESM) for bioregenerative life support systems. AG-Pod combines existing technologies, many of which are at the technology readiness level (“TRL”) 8 or 9, into a flight-ready system adaptable to many needs from Space Station microgravity plant research to interplanetary transit and planetary surface food production systems. The plant-rated module resides external to the spacecraft pressurized volume and can use natural direct solar illumination. This reduces the ESM of crop production systems by eliminating the use of spacecraft internal pressurized volume and by reducing power and heat rejection resources that would be needed for full artificial lighting. However, lowering of the crop production ESM is also achieved from the use of lightweight structures including composite and inflatable technology.

Recent technological advancements in space inflatable structures, in the areas of material rigidization and controlled deployment, have presented a new possibility to the space community with a low cost, lightweight alternative to mechanically deployed space structures. Space inflatable structures have many benefits and advantages over current mechanical systems. They are low in mass and can be packaged into small volumes, which can potentially reduce the overall program cost by reducing the launch vehicle size. Reduction in total system mass and deployment complexity can also increase system reliability. This new technology is fast becoming a reality, especially in the field of inflatable solar arrays and other applications for spacecraft components.

The continuous development of Extravehicular Activity (EVA) spacesuit gloves has lead to an effective solution for performing EVA to date. Some aspects of the current EVA gloves have been noted to affect crew performance in the form of limited dexterity and accelerated onset of fatigue from high torque mobility joints. This in conjunction with the fact that more frequent and complex EVAs will occur with the fabrication and occupation of Space Station Freedom, suggest the need for improved spacesuit gloves. Therefore, several efforts have been conducted in the recent past to enhance the performance of the spacesuit glove. The following is a description of the work performed in these programs and their impact on the design and performance of EVA equipment. In the late 1980's and early 1990's, a spacesuit glove design was developed that focused on building a more conformal glove with improved mobility joints that could function well at a higher operating pressure.

Recent Shuttle extravehicular activity (EVA) missions have shown the need for improved thermal performance in Space Suit Assembly (SSA) gloves to successfully complete assembly of the International Space Station (ISS). Passive thermal design improvements have been successfully incorporated, however, additional improvements are still possible. An Active Heated Glove Assembly was developed to aid in the prevention of cold hands and fingers during periods of rest and low metabolic activity. Environmental vacuum tests have shown that the system accomplishes its goals and measurably increases glove thermal performance.

The success of astronauts performing Extra-Vehicular Activity (EVA) is highly dependent on the performance capabilities of their spacesuit gloves. Thermal protection of crewmember's hands has always been a critical concern but has recently become more important because of the increasing role of the crewmember in the manipulation of objects in the environment of space. The utilization of EVA for challenging missions, such as the Hubble Space Telescope (HST) repair and Space Station assembly missions, has prompted the need for improved glove thermal protection. The increased manipulation of hot and cold objects is necessary to complete these complex missions. Thermal protection of the spacesuit glove is accomplished by the Thermal and Micrometeoroid Garment (TMG). The TMG is a multilayered cover that fits over the restraint layer of the spacesuit glove. The TMG is engineered to provide thermal protection for crewmember's hands as well as for the glove bladder and restraint.

The NASA/Industry Shuttle EMU team initiated an EMU program activity in 1988 to reduce EMU criticality 1 failure causes, reduce ground operations costs, and also to enhance on-orbit operational Extravehicular Activity (EVA) capability. Replacement/refurbishment hardware is being developed, certified, and delivered. System level life extention testing is expected to extend the Life Limited Components replacement schedule. Goals of this program are to achieve a 25 percent reduction in ground turn-around man-hours and processing time between missions and to extend Extravehicular Activity (EVA) on-orbit capabilities expected to be necessary to support Space Station Freedom assembly and contingency EVA operations. This paper identifies and describes tasks being implemented with expected benefits to NASA-manned spaceflight programs.

ILC Dover, Inc. under contract to the United States Air Force Human Systems Division (AFSC) has developed a prototype laboratory test garment known as the “Advanced High Altitude Flight Suit” (AHAFS). The suit incorporates technologies first developed for NASA with the Apollo and Shuttle programs, but optimized in their present iteration for long term uninflated wear (as emergency decompression protection) in pressurized aircraft cockpits. The program has additionally attempted to achieve better mobility in the pressurized state by defining and systematically addressing a specified mobility envelope. Related construction techniques employ single and double axis “soft” joints, which can be engineered to permit full access to existing or contemplated cockpit designs. Proper balancing of wall tensions across these joints has resulted in lower suit loads, increased mobility, and established the feasibility of a higher suit operating pressure (5 psi).