Technical Paper
Design and Certification of a Composite Control Surface
1985-04-01
850888
A graphite/epoxy composite rudder for the Gulfstream Aerospace G-III executive jet aircraft was designed, tested and certified by the Lockheed-Georgia Company. The design replaces a conventional skin-stiffened aluminum structure, and achieves a 50% increase in acoustic fatigue life with a 22% weight savings. The design incorporates an innovative rib cap design with greatly improved fatigue and damage resistance over conventional composite rib cap designs. Details of the design as well as the FAA certification plan are presented in this paper. The certification plan, based on FAA Advisory Circular No. 20-107 (Reference 1), outlined the design details as well as all requirements for element, component and full-scale testing. Both static and acoustic fatigue element and component tests were conducted, with applied impact damage representive of initially detectable damage levels that could be incurred in the rudder skins.