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Technical Paper

Sustainable Microalgae-Membrane Photobioreactor (MPBR) System for Onboard Oxygen Production in an Aircraft

2024-06-01
2024-26-0402
The purpose of the Air Generation System is to provide a constant supply of conditioned fresh air to meet the necessary oxygen availability and to prevent carbon dioxide (CO2) concentrations for the occupants in an aircraft. The engine bleed energy or electrical load energy consumed towards this circumstance accounts to be approx. 5% of total fuel burn and in turn, contributes to the global emissions of greenhouse gases. This paper studies the improvement areas of the present conventional system such as fuel burn consumption associated with an aircraft environmental control system (ECS) depending on, the amount of bleed and ram air usage, electric power consumption. Improved systems for propulsion, power generation, sustainability, hybridization, and environmental control can be desirable for an aircraft.
Technical Paper

Thermal Analysis of Prismatic Core Sandwich Structural Panel for Hypersonic Application

2024-06-01
2024-26-0422
Hypersonic flight vehicles have potential applications in strategic defence, space missions, and future civilian high-speed transportation systems. However, structural integration has significant challenges due to extreme aero-thermo-mechanical coupled effects. Scramjet-powered air-breathing hypersonic vehicles experience extreme heat loads induced by combustion, shock waves and viscous heat dissipation. An active cooling thermal protection system for scramjet applications has the highest potential for thermal load management, especially for long-duration flights, considering the weight penalty associated with the heavier passive thermal insulation structures. We consider the case of active cooling of scramjet engine structural walls with endothermic hydrocarbon fuel. We have developed a semi-analytical quasi-2D heat transfer model considering a prismatic core single cooling channel segment as a representative volume element (RVE) to analyse larger-scale problems.
Technical Paper

Ultra-Downsizing of ICEs Based on True Atkinson Cycle Implementations. Thermodynamic Analysis and Comparison on the Indicated Fuel Conversion Efficiency of Atkinson and Classical ICE Cycles

2024-04-09
2024-01-2096
Ultra-Downsizing (UD) was introduced as an even higher level of downsizing for Internal Combustion Engines ICEs, see [2] SAE 2015-01-1252. The introduction of Ultra Downsizing (UD) aims to enhance the power, efficiency, and sustainability of ICEs while maintaining the thermal and mechanical strain within acceptable limits. The following approaches are utilized: 1 True Atkinson Cycles are implemented utilizing an asymmetrical crank mechanism called Variable Compression and Stroke Ratios (VCSR). This mechanism allows for extended expansion stroke and continuous adjustment of the Volumetric Compression Ratio (VCR). 2 Unrestricted two or more stage high-pressure turbocharging and intensive intercooling: This setup enables more complete filling of the cylinder and reduces the compression work on the piston, resulting in higher specific power and efficiency. 3 The new Load Control (LC) approach is based to continuous VCR adjustment.
Technical Paper

Design and Sizing Methodology of Electric Vehicle Powertrain to Achieve Optimal Range and Performance

2024-04-09
2024-01-2160
Battery electric vehicles are quickly gaining momentum to improve vehicle fuel efficiency and emission reduction. However, they must be designed to provide adequate range on a single charge combined with good acceleration performance, top speed, gradeability, and fast charging times. The paper presents a model for sizing the power train of an electric vehicle, including the power electronic converter, electric motor, and battery pack. A major assumption is that an optimal wheel slip rate can be achieved by modern vehicles using slip control systems. MATLAB/Simulink was used to model the vehicle powertrain. Simulations were conducted based on different speed and acceleration profiles. The purpose of the study focused on the motor and power electronics sizing requirements to achieve optimal range and performance.
Technical Paper

Impact of a Split-Injection Strategy on Energy-Assisted Compression-Ignition Combustion with Low Cetane Number Sustainable Aviation Fuels

2024-04-09
2024-01-2698
The influence of a split-injection strategy on energy-assisted compression-ignition (EACI) combustion of low-cetane number sustainable aviation fuels was investigated in a single-cylinder direct-injection compression-ignition engine using a ceramic ignition assistant (IA). Two low-cetane number fuels were studied: a low-cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) with a derived cetane number (DCN) of 17.4 and a binary blend of ATJ with F24 (Jet-A fuel with military additives, DCN 45.8) with a blend DCN of 25.9 (25 vol.% F24, 75 vol.% ATJ). A pilot injection mass sweep (3.5-7.0 mg) with constant total injection mass and an injection dwell sweep (1.5-3.0 ms) with fixed main injection timing was performed. Increasing pilot injection mass was found to reduce cycle-to-cycle combustion phasing variability by promoting a shorter and more repeatable combustion event for the main injection with a shorter ignition delay.
Technical Paper

Automatic Switching for Radiation Emission Control Device in Radiographic Testing – Non-Destructive Testing

2024-02-23
2023-01-5108
In radiography testing, the radioactive elements Iridium 192 (Ir192) and Cobalt 60 (Co60) are employed to detect subsurface and inner flaws. These radioactive components are kept secure within the radiation-protected source camera. Despite the fact that the camera is safe, there is a little quantity of radiation that may harm human body cells. In this present study, it restricts radiation emission by placing a lead sheet over the source camera, which absorbs the produced radiation. The innovative concept involves in this present work is to place a manually operated switch near the radiation source to emit radiation.
Technical Paper

Numerical Analysis of Different Injectors for Kerosene/Hydrogen-Peroxide and Ethanol Amine/Hydrogen-Peroxide for Satellite Thruster

2024-02-23
2023-01-5180
In a satellite thruster the function of injector plays a major role in controlling the combustion. This paper presents the numerical simulation of two most used injectors namely, impinging doublet, and triplet using Ansys fluent. The injectors are designed for the non-toxic, green propellants used in satellite thrusters. The present study focuses on the design and simulation of the injectors with 2 variant of green propellants i.e., Kerosene/Hydrogen-peroxide and Ethanol Amine/Hydrogen-peroxide. The objective of the study is to investigate the performance of the two injectors in terms of atomization, combustion efficiency and thrust generation. Theoretical design calculations were performed for a 20 N bi-propellant satellite thruster. A comparative study on the condensed combustion products and injector was carried out using NASA CEA Run code and Ansys fluent, respectively. The ethanol amine/hydrogen-peroxide injector showed better performance in terms of combustion efficiency.
Technical Paper

Comparative Analysis and Testing the Performance of Various Fuels in Ramjet

2024-02-23
2023-01-5177
The development of ramjet engines has experienced a significant increase in response to the growing demand for supersonic speed capabilities in contemporary propulsion systems and missile weaponry. Their efficient operation at supersonic speeds has garnered increased attention. The study focuses on designing a diffuser and ram cone for decelerating supersonic flow in the combustion chamber. Performance tests for hydrogen and ethanol fuels are conducted at Mach values of 3.5, 3, and 2.5. Injectors are positioned asymmetrically in parallel, perpendicular, and at a 45-degree angle to the flow. Effects of injector orifice diameters (0.8mm, 1mm, 1.2mm) on atomization and penetration length distribution are investigated. SolidWorks is used for design, and Ansys with a coupled implicit second-order upwind solver analyzes the Reynolds-averaged Navier-Stokes equation. Eddy dissipation handles combustion. Hydrogen and ethanol are modeled and injected, reacting with atmospheric oxygen.
Technical Paper

A Methodology of Optimizing Steering Geometry for Minimizing Steering Errors

2024-01-16
2024-26-0062
The focus on driver and occupant safety as well as comfort is increasing rapidly while designing commercial vehicles in India. Improvements in the road network have enhanced road transport for commercial vehicles. Apart from the cost of operation and fuel economy, the commercial vehicles must deliver goods within stipulated time. These factors resulted in higher speed of operation for commercial vehicles. The design should not compromise the safety of the vehicle at these higher speeds of operation. The vehicle should obey the driver’s intended direction at all speeds and the response of the vehicle to driver input must be predictable without much larger surprises which can lead to accidents. The commercial vehicles are designed with rigid axle and RCB type steering system. This suspension and steering design combination introduce steering errors when vehicle travel over bump, braked and while cornering.
Technical Paper

In-Cylinder Flow Characterization of a Hydrogen-Ammonia Fueled Rotary Engine

2023-12-31
2023-01-7073
At present, the problem of global warming is becoming more and more serious, and the transformation of energy structure is very important. The rotary engine has the advantages of small size, high power-to-weight ratio, and high fuel adaptability, which makes it promising for application in the fields of new energy vehicle range extender and unmanned aerial vehicle.
Technical Paper

Emissions of Aerospace Fuels F-24 and Jet-A in a Jet Engine and Correlation with Combustion Characteristics from a Constant Volume Combustion Chamber

2023-10-31
2023-01-1666
An investigation into emissions differences and their correlations with differing combustion characteristics between F24 and Jet-A was conducted. Raw emissions data was taken from a single stage jet engine by a FTIR gas analyzer. Measurements of H2O, CO2, CO, NOx, and total hydrocarbon emissions (THC) were taken at 60K, 65K, and 70K RPM. At 70K RPM Jet-A and F-24 the emissions were similar at approx.: 4% H2O, 3% CO2, 970 PPM CO, 28 PPM NOx. Jet-A THC emissions were approx.: 1200 PPM THC, F24 THC emissions were lower by over 60%. The significantly lower amount of THC emissions for F24 suggests more complete combustion compared to Jet-A.
Technical Paper

Snow Particle Characterization. Part A: Statistics of Microphysical Properties of Snow Crystal Populations from Recent Observations Performed during the ICE GENESIS Project

2023-06-15
2023-01-1492
Measurements in snow conditions performed in the past were rarely initiated and best suited for pure and extremely detailed quantification of microphysical properties of a series of microphysical parameters, needed for accretion modelling. Within the European ICE GENESIS project, a considerable effort of natural snow measurements has been made during winter 2020/21. Instrumental means, both in-situ and remote sensing were deployed on the ATR-42 aircraft, as well as on the ground (ground station at ‘Les Eplatures’ airport in the Swiss Jura Mountains with ATR-42 overflights). Snow clouds and precipitation in the atmospheric column were sampled with the aircraft, whereas ground based and airborne radar systems allowed extending the observations of snow properties beyond the flight level chosen for the in situ measurements.
Technical Paper

Comparability of Hot-Wire Estimates of Liquid Water Content in SLD Conditions

2023-06-15
2023-01-1423
Future compliance to FAA 14 CFR Part 25 and EASA CS-25 Appendix O conditions has required icing wind tunnels to expand their cloud simulation envelope, and demonstrate accurate calibration of liquid water content and droplet particle size distributions under these conditions. This has led to a renewed community interest in the accuracy of these calibrations, and the potential inter-facility bias due to the choice of instrumentation and processing methods. This article provides a comparison of the response of various hot-wire liquid water content instruments under Appendix C and supercooled large droplet conditions, after an independent similar analysis at other wind tunnel facilities. The instruments are being used, or are under consideration for use, by facilities collaborating in the ICE GENESIS program.
Technical Paper

Model Selection for Predicting the Evaporation Rate of Aviation Fuels

2023-05-18
2023-01-5028
The prediction of accurate evaporation rates for aviation fuels, which are complex mixtures of hundreds of hydrocarbon components with varying evaporation characteristics, remains a challenge. Multi-component vaporization models, such as distillation curve (DC) and diffusion limit (DL), are capable of predicting evaporation rates well but require the construction of surrogate fuels, which is difficult. Mono-component models, on the other hand, can be used for rapid evaporation conditions similar to those in a heat engine combustion chamber, with acceptable uncertainties. However, the accuracy of these models under engine-relevant operating conditions is unclear. This study aims to address this research gap by experimentally measuring the evaporation rates of two aviation fuels (TS-1 and Jet-A1) at different temperature conditions and evaluating the feasibility of current theoretical models for predicting evaporation rates under engine-relevant conditions.
Technical Paper

Combustion Characteristics of Low DCN Synthetic Aviation Fuel, IPK, in a High Compression Ignition Indirect Injection Research Engine

2023-04-11
2023-01-0272
The Coal-To-Liquid (CTL) synthetic aviation fuel, Iso-Paraffinic Kerosene (IPK), was studied for ignition delay, combustion delay, pressure trace, pressure rise rate, apparent heat release rate in an experimental single cylinder indirect injection (IDI) compression ignition engine and a constant volume combustion chamber (CVCC). Autoignition characteristics for neat IPK, neat Ultra-Low Sulfur Diesel (ULSD), and a blend of 50%IPK and 50% ULSD were determined in the CVCC and the effects of the autoignition quality of each fuel were determined also in an IDI engine. ULSD was found to have a Derived Cetane Number (DCN) of 47 for the batch used in this experimentation. IPK was found to have a DCN of 25.9 indicating that is has a lower affinity for autoignition, and the blend fell between the two at 37.5. Additionally, it was found that the ignition delay for IPK in the CVCC was 5.3 ms and ULSD was 3.56 ms.
Technical Paper

Combined Impacts of Engine Speed and Fuel Reactivity on Energy-Assisted Compression-Ignition Operation with Sustainable Aviation Fuels

2023-04-11
2023-01-0263
The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.
Technical Paper

Expansion of the Operating Range of a Multi-fuel Single-Disk Rotary Engine Using a 2+2-Spark Plug Combustion Process

2023-03-08
2023-01-5018
Unmanned, autonomous aerial vehicle applications are an indispensable part of modern aviation. The propulsion of such aerial vehicles is often realized by Wankel rotary engine. They are particularly suitable for this application due to their high power-to-weight ratio and smooth operation. As a result of their properties and geometric characteristics, Wankel rotary engines are usually operated with highly volatile fuels like aviation gasoline (AvGas). In comparison, the existing aviation refueling infrastructure is oriented toward the most common aviation fuel, kerosene. This and other reasons, such as significantly lower prices and easier fire protection regulations, lead to the desire to be able to operate these propulsion units with kerosene. Opposed to reciprocating engines, the low compression ratio of rotary engines prevents the implementation of compression ignition (CI) combustion processes.
Technical Paper

Aircraft Aerodynamic Technology Review - A Tool for Aviation Performance and Sustainability Improvement

2023-02-10
2022-36-0022
The aviation industry (passenger and freight), which currently accounts for 2.5% of the global CO2 emissions (1.9% of global greenhouse gas (GHG) emissions), is continuously under pressure to reduce its environmental footprint, given its historical and forecasted environmental track, strongly affected by the remarkable air traffic volume increase rates, albeit with a slower growth in emissions, due to the massive aviation's efficiency improvements, driven by the in the design and technology(more efficient and larger) aircrafts; improved operational practices and increased load factors (more passengers and freight per flight). Nevertheless, it has not been enough to tackle the rapidly increasing CO2 emissions (26% in the 2013-2018 timeframe and expected to continue increasing), which ultimately could grow between 2.4 and 3.6 times by 2050.
Technical Paper

CAE Approach to Reduce Engine Mount Rumble Noise

2022-10-05
2022-28-0080
With the increasing competition in the automotive industry, customer experience & satisfaction is at the top of every organization's goals. The customers have evolved & NVH refinement has become the parameter for their decision making in buying a car. The major source of rumble noise in a vehicle is the induced vibrations due to combustion forces in an IC engine. These vibrations are then transferred to the vehicle body through engine mounts. Hence engine mounts play a key role in defining the NVH & the ride performance of any vehicle. However, it is infeasible to validate every mount design through the physical test as it will be both costly & time-consuming. But multiple design iterations can be verified by the CAE approach quite effectively. This paper focuses on the novel CAE approach to evaluate the mount vibrations due to engine dynamics. The process involves preparing a FEA model of the complete Powertrain system.
Technical Paper

Development of a Combustion System for a New Generation of 2-Stroke Spark Ignition Engines

2022-09-16
2022-24-0040
Conventional 2-Stroke Spark Ignition engines are characterized by very high power to weight ratios and low manufacturing costs, but also by very low thermal efficiencies and high pollutant emissions. The last issues can be fully addressed by adopting an external scavenging pump and a direct or semi-direct injection system. The implementation of these solutions requires a strong support from CFD simulations, in particular for the optimization of air-fuel mixing and combustion. The paper presents a theoretical study on a new 2-Stroke, three cylinders, 1.3 L, Spark Ignition engine for light aircraft. The power-unit also includes an electric motor connected in parallel with the thermal engine. The latter features a supercharger and a two-stage injection system, made up of a set of low-pressure fuel injectors installed on the transfer ports, and a high-pressure gasoline injector on the cylinder head.
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