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Technical Paper

Impact of Ammonia Share on Combustion, Cycle-to-Cycle Variations, and Performance Characteristics of Methane-Fueled SI Engine

2023-12-07
2023-01-5085
Ammonia is one of the most promising zero carbon fuels for meeting carbon neutrality targets and zero carbon emissions. Ammonia has gained a lot of research interest recently as a hydrogen energy carrier, and direct use of ammonia as a fuel in engines will aid the transformation toward sustainable energy future. In this work, the effect of ammonia shares on combustion and performance characteristics of methane-fueled SI engine is evaluated by increasing the ammonia share by small fractions (0 to 30% by volume) in the fuel mixture (CH4/NH3 blend). Experiments were performed at constant engine load of 8 Nm (BMEP of 1.52 bar), while maintaining constant engine speed (1500 rpm), stoichiometric operation (λ = 1), and optimum spark advance for MBT conditions.
Technical Paper

Impact of Hydrogen Energy Fractions on Cycle-to-Cycle Variations in Biogas-Fueled Spark Ignition Engine

2023-10-25
2023-01-5075
The limitations related to the cost-effectiveness and technological feasibility of upgrading biogas to bio-methane for rural power generation applications have prompted researchers to explore alternative approaches for improving the quality of biogas fuel. This study focuses on evaluating the effect of hydrogen enrichment on combustion characteristics and cycle-to-cycle combustion variations in a single-cylinder spark ignition engine fueled with biogas (60% CH4 and 40% CO2). The engine was run at a constant operating load of 6 Nm, with a compression ratio of 10:1 and an engine speed of 1500 rpm. To establish a baseline for comparison, engine characteristics were initially assessed using pure methane fuel. Subsequently, the share of hydrogen in the biogas fuel mixture was incrementally increased on the volumetric basis from 0% to 30% and experiments were performed to study the effects of these variations on combustion behavior.
Technical Paper

Charge Dilution Strategy to Extend the Stable Combustion Regime of a Homogenous Charge Compression Ignited Engine Operated With Biodiesel

2023-09-29
2023-32-0132
The present research explores the application of biodiesel fuel in a stationary agricultural engine operated under the Homogenous charge compression ignition (HCCI) mode. To achieve HCCI combustion, a fuel vaporizer and a high-pressure port fuel injection system are employed to facilitate rapid evaporation of the biodiesel fuel. The low volatility of biodiesel is one of the significant shortcomings, which makes it inevitable to use a fuel vaporizer at 380oC. Consequently, the charge temperature is high enough to promote advanced auto-ignition. Further, the high reactivity of biodiesel favors early auto-ignition of the charge. Besides, biodiesel exhibits a faster burn rate due to its oxygenated nature. The combined effect of advanced auto-ignition and faster burn rate resulted in a steep rise in the in-cylinder pressures, leading to abnormal combustion above 20% load. Diluting the charge reduces reactivity and intake oxygen concentration, facilitating load extension.
Technical Paper

Supercharging with Turbo-Compounding - A Novel Strategy to Boost Single Cylinder Diesel Engines

2022-08-30
2022-01-1113
Mass-production single-cylinder engines are generally not turbocharged due to pulsated exhaust flow. Hence, about one-third of the fuel chemical energy is wasted in the engine exhaust. To extract the exhaust energy and boost the single-cylinder engines, a novel supercharging with a turbo-compounding strategy is proposed in the present work, wherein an impulse turbine extracts energy from the pulsated exhaust gas flow. Employing an impulse turbine for a vehicular application, especially on a single-cylinder engine, has never been commercially attempted. Hence, the design of the impulse turbine assumes higher importance. A nozzle, designed as a stator part of the impulse turbine and placed at the exhaust port to accelerate the flow velocity, was included as part of the layout in the present work. The layout was analyzed using the commercial software AVL BOOST. Different nozzle exit diameters were considered to analyze their effect on the exhaust back pressure and engine performance.
Technical Paper

Investigations on a Novel Supercharging and Impulse Turbo-Compounding of a Single Cylinder Diesel Engine

2022-08-30
2022-01-1111
Single-cylinder engines in mass production are generally not turbocharged due to the pulsated and intermittent exhaust gas flow into the turbocharger and the phase lag between the intake and exhaust stroke. The present work proposes a novel approach of decoupling the turbine and the compressor and coupling them separately to the engine to address these limitations. An impulse turbine is chosen for this application to extract energy during the pulsated exhaust flow. Commercially available AVL BOOST software was used to estimate the overall engine performance improvement of the proposed novel approach compared to the base naturally aspirated (NA) engine. Two different impulse turbine layouts were analyzed, one without an exhaust plenum and the second layout having an exhaust plenum before the power turbine. The merits and limitations of both layouts are compared in the present study.
Technical Paper

Stable Biodiesel-Water Emulsions with a Novel Surfactant to Improve Performance and Reduce Exhaust Emissions of a Light-duty Diesel Engine

2022-08-30
2022-01-1090
Emulsification of biodiesel with water aids in reducing oxides of nitrogen (NOx) and smoke emissions simultaneously whilst improving the engine performance. However, widespread commercial applications of biodiesel-water emulsions require cost-effective surfactants that result in stable emulsions to avoid the corrosive effects of water at high temperatures prevailing in the engine combustion systems. The current investigation explored the effect of adding water to biodiesel at 6 and 12% by weight. A novel, cost-effective surfactant Polyglycerol Polyricinoleate (PGPR), was used to stabilize the emulsions. A magnetic stirrer with a heating facility was utilized to prepare biodiesel-water emulsions that were stable for over five months. The experiments were carried out on a light-duty diesel engine at a constant rated speed and varying load conditions. The results obtained with the emulsions were compared with neat biodiesel as the reference fuel.
Technical Paper

Investigations on Dual Fuel Reactivity Controlled Compression Ignition Engine using Alternative Fuels Produced from Waste Resources

2022-08-30
2022-01-1095
Currently, alternative fuels produced from waste resources are gaining much attention to replace depleting fossil fuels. The disposal of waste plastic poses severe environmental problems across the globe. The energy embodied in waste plastics can be converted into liquid fuel by pyrolysis. The present work explores the possibility of utilizing waste plastic oil (WPO) produced from municipal plastic wastes and waste cooking oil (WCO) biodiesel produced from used cooking oil in a dual fuel reactivity-controlled compression ignition (RCCI) mode. A single-cylinder light-duty diesel engine used for agricultural water pumping applications is modified to run in RCCI through suitable intake and fuel injection systems modifications. Alternative fuel blends, viz. WPO and WCO biodiesel with 20 vol. % in gasoline and diesel is used as a port and direct-injected fuels in RCCI. The premixed ratio and direct-injected fuel timings are optimized to achieve maximum thermal efficiency.
Technical Paper

Parametric Investigation of Various Factors Affecting Engine Performance and Emissions in a Homogeneous Charge with Direct Injection Strategy at High Load: A CFD Approach

2022-08-30
2022-01-1048
Over the years, much progress has been made in automotive vehicle technology to achieve high efficiency and clean combustion. Reactivity controlled compression ignition (RCCI) is one of the most widely studied high-efficiency, clean combustion strategies. However, complex dual-fuel injection systems and associated controls, high unburned hydrocarbon (UHC), and carbon monoxide (CO) emissions limit RCCI use in practical applications. Recently, single fuel RCCI strategies are gaining more attention as the above shortcomings are effectively addressed. Homogeneous charge with direct injection (HCDI) is a single fuel RCCI strategy that results in high thermal efficiency and lower UHC and CO emissions. In HCDI, the port-injected diesel fuel vapour and air are inducted during the intake stroke and ignited with direct-injected diesel fuel near the end of the compression stroke. However, high oxides of nitrogen (NOx) make HCDI less viable for practical applications.
Technical Paper

Experimental Study of Cycle-to-Cycle Variations in a Spark-Ignition Engine Fueled with Biogas and Surrogate of Bio-methane

2022-06-07
2022-01-5049
Internal combustion engines play a major role in biogas-based stationary power generation applications in rural areas, and serious progress on effective utilization of bio-resources by considering engine stability is not achieved yet. In the present study, combustion characteristics and cycle-to-cycle variations (CCVs) of a spark-ignition (SI) engine fueled with gasoline, biogas, and surrogate of bio-methane are analyzed. A single-cylinder, four-stroke SI engine (with a flexible gaseous fuel system) was operated at a couple of load points (8 Nm and 11.5 Nm) with a rotational speed of 1500 rpm. CCVs are analyzed using a statistical approach considering 1000 consecutive engine cycles for each operating condition. Results at 8 Nm showed relatively higher CCVs of indicated mean effective pressure (IMEP), peak in-cylinder pressure (Pmax), and flame initiation duration (FID) for biogas compared to methane.
Technical Paper

Evaluation of Low-Pressure EGR System on NOx Reduction Potential of a Supercharged LCR Single-Cylinder Diesel Engine

2022-03-29
2022-01-0447
Supercharging a single-cylinder diesel engine has proved to be a viable methodology to reduce engine-out emissions and increase full-load torque and power. The increased air availability of the supercharger (SC) system helps to inject more fuel quantity that can improve the engine's full-load brake mean effective pressure (BMEP) without elevating soot emissions. However, the increased inlet temperature of the boosted air and the availability of excess oxygen can pose significant challenges to contain oxides of nitrogen (NOx) emissions. Hence, it is important to investigate the potential NOx reduction options in supercharged diesel engines. In the present work, the potential of low-pressure exhaust gas recirculation (LP EGR) was evaluated in a single-cylinder supercharged diesel engine for its benefits in NOx emission reduction and impact on other criteria emissions and brake specific fuel consumption (BSFC).
Technical Paper

Experimental Investigation on Reactivity Controlled Compression Ignition with Oxygenated Alternative Fuel Blends to Reduce Unburned Hydrocarbon Emissions

2021-09-21
2021-01-1203
For controlling oxides of nitrogen (NOx) and particular matter (PM) emissions from diesel engines, various fuel and combustion mode modification strategies are investigated in the past. Low temperature combustion (LTC) is an alternative combustion strategy that reduces NOx and PM emissions through premixed lean combustion. Dual fuel reactivity-controlled compression ignition (RCCI) is a promising LTC strategy with better control over the start and end of combustion because of reactivity and equivalence ratio stratification. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are significantly higher in RCCI, especially at part-load conditions. The present work intends to address this shortcoming by utilizing oxygenated alternative fuels. Considering the limited availability and higher cost, replacing conventional fuels completely with alternative fuels is not feasible.
Technical Paper

Experimental Investigations on the Effects of Water Injection in a Light-Duty Diesel Engine Operated with Biodiesel Fuel

2021-09-21
2021-01-1207
In-cylinder emission control methods for simultaneous reduction of oxides of nitrogen (NOx) and particulate matter (PM) are gaining attention due to stringent emission targets and the higher cost of after-treatment systems. In addition, there is a renewed interest in using carbon-neutral biodiesel due to global warming concerns with fossil diesel. The bi-directional NOx-PM trade-off is reduced to a unidirectional higher NOx emission problem with biodiesel. The effect of water injection with biodiesel with low water quantities is relatively unexplored and is attempted in this investigation to mitigate higher NOx emissions. The water concentrations are maintained at 3, 6, and 9% relative to fuel mass by varying the pulse width of a low-pressure port fuel injector. Considering the corrosive effects of water at higher concentrations, they are maintained below 10% in the present work.
Technical Paper

Effect of Fuel Injection Mode on Performance and Emission Characteristics of a Spark-Ignition Engine—A Computational Fluid Dynamics Analysis

2021-06-08
2021-01-5065
Gasoline direct injection (GDI) engines are well known for their ability to operate at the stratified fuel-air mixture, and thereby they are highly efficient than port fuel injection (PFI) engines. However, the stratification of the in-cylinder mixture leads to higher nitrogen oxides (NOx) and soot emissions with lower hydrocarbon (HC) emissions. The PFI works under a homogeneous mixture, which leads to lower NOx and soot emissions with compensation of HC emissions. By combining the advantages of GDI and PFI modes, it is possible to achieve higher fuel efficiency with lower emissions. Therefore, in the present study, four different injection strategies, namely, pure GDI, gasoline-direct multiple-injection (GDMI), combined GDI with PFI (GDI-PFI), and pure PFI are investigated under various load conditions using computational fluid dynamics (CFD) analysis. The effect of these strategies on mixture formation, indicated mean effective pressure (IMEP), and emissions are evaluated.
Technical Paper

Parametric Investigations on Premixed Charged Compression Ignition in a Small-Bore Light Duty Diesel Engine

2020-11-30
2020-32-2300
Achieving stable combustion without misfire and knocking is challenging in premixed charge compression ignition (PCCI) especially in small bore, air cooled diesel engines owing to lower power output and inefficient cooling system. In the present study, a single cylinder, air cooled diesel engine used for agricultural water pumping applications is modified to run in PCCI mode by replacing an existing mechanical fuel injection system with a flexible common rail direct injection system. An advanced start of fuel injection (SOI) and exhaust gas recirculation (EGR) are required to achieve PCCI in the test engine. Parametric investigations on SOI, EGR and fuel injection pressure are carried out to identify optimum parameters for achieving maximum brake thermal efficiency. An SOI sweep of 12 to 50 deg. CA bTDC is done and for each SOI, EGR is varied from 0 to 50% to identify maximum efficiency points. It was found that EGR helps in extending the load range from 20 to 40% of rated load.
Technical Paper

Experimental Investigations on the Effects of Multiple Injections in Reactivity-Controlled Compression Ignition in a Light-Duty Engine Operated with Gasoline/Diesel

2020-09-25
2020-01-5072
Reactivity-Controlled Compression Ignition (RCCI) is a promising low-temperature combustion (LTC) strategy to mitigate the oxides of nitrogen (NOx) and soot emissions. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are much higher in RCCI compared to the conventional diesel combustion (CDC). In this present work, multiple injections of the direct-injected (DI) diesel fuel are explored as a potential method to reduce the high HC and CO emissions. Although significant research works have been done in the past on RCCI combustion in different engine types, investigations on small air-cooled diesel engines are very limited. In the present work, a production light-duty air-cooled diesel engine is modified to run in RCCI, with diesel as the high-reactivity fuel and gasoline as the low-reactivity fuel. Before modifications, the engine is run in CDC with production settings. In RCCI, experiments are initially performed with single-pulse DI.
Technical Paper

Measurement of Fuel Distribution in a Small PFI Spark-Ignition Engine Using Tracer PLIF

2020-04-14
2020-01-0786
The distribution of fuel-air mixture inside the engine cylinder strongly influences the combustion process. Planar laser-induced fluorescence (PLIF) is commonly used for fuel distribution measurement, however, it is mostly reported on moderate- to large-sized engines. In the present work, PLIF is applied to measure the fuel distribution inside the cylinder of a small, four-stroke, port-fuel-injection (PFI), spark-ignition engine with displacement volume of 110 cm3. Iso-octane was used as the base fuel, and 3-pentanone (15% by volume) was added as a fluorescent tracer in the base fuel. The effect of equivalence ratio, considering ϕ = 1.2, 1.0, and 0.8, on in-cylinder fuel distribution was studied with low throttle opening of 25% at 1200 rpm. PLIF images were recorded at different crank angle degrees during both intake and compression strokes over a swirl measurement plane located at the TDC position.
Technical Paper

Effect of Homogenous-Stratified Mixture Combustion on Performance and Emission Characteristics of a Spray-Guided GDI Engine - A CFD Study

2020-04-14
2020-01-0785
Today, gasoline direct injection (GDI) engine is one of the best strategies to meet the requirement of low pollutant emissions and fuel consumption. Generally, the GDI engine operates in stratified mixture mode at part-load conditions and homogeneous mixture mode at full-load conditions. But, at part-loads, soot emissions are found to be high because of improper air-fuel mixing. To overcome the above issue, a homogenous-stratified mixture (a combination of the overall homogeneous lean mixture with a combustible mixture at the location of the spark plug) is found to be better to reduce soot emissions compared to a stratified mixture mode. It will also help reduce fuel consumption. In this study, the analysis has been done to evaluate the effect of homogeneous-stratified mixture combustion on the performance and emission characteristics of a spray-guided GDI engine under various conditions using computational fluid dynamics (CFD).
Technical Paper

Experimental Investigations on the Influence of Valve Timing and Multi-Pulse Injection on GCAI Combustion

2019-04-02
2019-01-0967
Gasoline Controlled Auto-Ignition (GCAI) combustion, which can be categorized under Homogeneous Charge Compression Ignition (HCCI), is a low-temperature combustion process with promising benefits such as ultra-low cylinder-out NOx emissions and reduced brake-specific fuel consumption, which are the critical parameters in any modern engine. Since this technology is based on uncontrolled auto-ignition of a premixed charge, it is very sensitive to any change in boundary conditions during engine operation. Adopting real time valve timing and fuel-injection strategies can enable improved control over GCAI combustion. This work discusses the outcome of collaborative experimental research by the partnering institutes in this direction. Experiments were performed in a single cylinder GCAI engine with variable valve timing and Gasoline Direct Injection (GDI) at constant indicated mean effective pressure (IMEP). In the first phase intake and exhaust valve timing sweeps were investigated.
Technical Paper

Effects of Cylinder Head Geometry on Mixture Stratification, Combustion and Emissions in a GDI Engine - A CFD Analysis

2019-01-15
2019-01-0009
Preparation of air-fuel mixture and its stratification, plays the key role to determine the combustion and emission characteristics in a gasoline direct injection (GDI) engine working in stratified conditions. The mixture stratification is mainly influenced by the in-cylinder flow structure, which mainly relies upon engine geometry i.e. cylinder head, intake port configuration, piston profile etc. Hence in the present analysis, authors have attempted to comprehend the effect of cylinder head geometry on the mixture stratification, combustion and emission characteristics of a GDI engine. The computational fluid dynamics (CFD) analysis is carried out on a single-cylinder, naturally-aspirated four-stroke GDI engine having a pentroof shaped cylinder head. The analysis is carried out at four pentroof angles (PA) viz., 80 (base case), 140, 200 and 250 with the axis of the cylinder.
Technical Paper

Phenomenological Modeling and Experiments to Investigate the Combined Effects of High Pressure and Multiple Injection Strategies with EGR on Combustion and Emission Characteristics of a CRDI Diesel Engine

2019-01-15
2019-01-0056
Nowadays, due to stringent emission regulations, it is imperative to incorporate modeling efforts with experiments. This paper presents the development of a phenomenological model to investigate the effects of various in-cylinder strategies on combustion and emission characteristics of a common-rail direct-injection (CRDI) diesel engine. Experiments were conducted on a single-cylinder, supercharged engine with displacement volume of 0.55 l at different operating conditions with various combinations of injection pressure, number of injections involving single injection and multiple injections with two injection pulses, and EGR. Data obtained from experiments was also used for model validation. The model incorporated detailed phenomenological aspects of spray growth, air entrainment, droplet evaporation, wall impingement, ignition delay, premixed and mixing-controlled combustion rates, and emissions of nitrogen oxides (NOx) and diesel soot.
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