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Technical Paper

Droplet Measurement of High-Pressure Liquid Ammonia Injection Using PDPA

2023-10-31
2023-01-1637
Liquid ammonia is an ideal zero carbon fuel to reduce carbon emission of internal combustion engines. The high-pressure injection of liquid ammonia is a key technology to fast distribute fuels and prepare better combustion performances. The physical properties of liquid ammonia are different to traditional fossil fuels including diesel and gasoline, which can change the spray and droplet characteristics significantly. However, the spray droplet characteristics of liquid ammonia injection is lack of investigations. In this paper, Phase Doppler Particle Analyzer (PDPA) are used to measure the droplet diameter and velocity of high-pressure liquid ammonia sprays up to 75 MPa and compare to diesel sprays. Effects of flash boiling of liquid ammonia droplet characteristics are also analyzed.
Technical Paper

Hybrid Operation Characteristics and Their Impact on Engine Oil Requirements

2023-09-29
2023-32-0172
With the increasing regulatory stringency on emission reduction and efficiency improvement, the automotive industry has experienced a significant shift in the hardware platform. Among technology candidates, hybrid technology is still considered one of the most viable approaches to meet the regulation requirement (both emission and efficiency) at an affordable cost to both the customer and the manufacturer. New engine operating characteristics are expected in hybrid applications which would potentially result in different performance requirements for the engine oil. Therefore, it is crucial to understand those characteristics of a hybrid powertrain, from which the insights of fluid requirements can be derived. A hybrid vehicle test study was conducted to evaluate the engine operation of different kinds of hybrid platforms. The hybrid operation has been well characterized by thoroughly analyzing parameters on each engine.
Technical Paper

Understanding Interaction between Reactive Jets in Pre-Chamber Ignition of Gaseous Fuel

2023-04-11
2023-01-0225
In order to improve the ignition capacity and burning rate for spark-ignited engines, pre-chamber jet ignition is a promising technique to achieve fast premixed combustion and low pollutant emissions. However, few studies focus on the interaction between multiple reacting (i.e. flamelet) or reacted (i.e. radical) jets, its effect on ignition, exotherm and flow behaviors also remain to be revealed. This paper investigated two types of jet interaction under different pre-chamber structures, including the jet-crossing and unequal nozzle designs. Optical experiments under different conditions were conducted in a constant volume combustion chamber with CH4 as fuel, using simultaneous high speed schlieren and OH* chemiluminescence method. Meanwhile, computational fluid dynamics (CFD) simulations with CH4 and NH3/CH4 blend fuels were carried out using Converge software to provide further insights of turbulent flow and ignition process.
Technical Paper

Effects of Octane Number and Sensitivity on Combustion of Jet Ignition Engine

2022-03-29
2022-01-0435
Octane number (ON) and octane sensitivity (S), the fuel anti-knock indices, are critical for the design of advanced jet ignition engines. In this study, ten fuels with different research octane number (RON) and varying S were formulated based on ethanol reference fuels (ERFs) to investigate the effect of S on combustion of jet ignition engine. To fully understand S effects, the combustion characteristics under EGR dilution and lean burn were further investigated. The results indicated that increasing S resulted in higher reactivity with shorter ignition delay and combustion duration. The increase of reactivity led to heavier knocking intensity. The competition between the flame speed and the reactivity of the mixture determined the auto-ignition fraction of mixture and the knocking onset crank angle as S varied. Medium S (S=3) was helpful to improve the combustion speed, reduce the auto-ignition fraction of mixture and retard the knocking onset crank angle.
Technical Paper

An Optical Study on the Combustion of Gasoline/PODEn Blends in a Constant Volume Vessel

2018-09-10
2018-01-1748
Polyoxymethylene dimethyl ethers (PODEn) have high cetane number, high oxygen content and high volatility, therefore can be added to gasoline to optimize the performance and soot emission of Gasoline Compression Ignition (GCI) combustion. High speed imaging was used to investigate the spray and combustion process of gasoline/PODEn blends (PODEn volume fraction 0%-30%) under various ambient conditions and injection strategies in a constant volume vessel. Results showed that with an increase of PODEn proportion from 10% to 30%, liquid-phase penetration of the spray increased slightly, ignition delay decreased from 3.8 ms to 2.0 ms and flame lift off length decreased 29.4%, causing a significant increase of the flame luminance. For blends with 20% PODEn, when ambient temperature decreased from 893 K to 823 K, the ignition delay increased 1.3 ms and the flame luminance got lower.
Technical Paper

Numerical Analysis on the Potential of Reducing DPF Size Using Low Ash Lubricant Oil

2018-09-10
2018-01-1760
Diesel particulate filter (DPF) is necessary for diesel engines to meet the increasingly stringent emission regulations. Many studies have demonstrated that the lubricant derived ash has a significant effect on DPF pressure drop and engine fuel economy, and this effect becomes more and more severe with the increasing of operating hours of the DPF because the ash accumulated in the DPF cannot be removed by regeneration. It is reported that most of the DPFs operated with more ash than soot in the filter for more than three quarters of the time during its lifetime [1]. In order to mitigate this problem, the original engine manufacturers (OEM) tend to use an oversized DPF for the engine. However, it will increase the costs of the DPF and reduce the compactness of the engine aftertreatment system.
Technical Paper

Effect of Single and Double-Deck Pre-Chamber Designs to the Combustion Characteristics of Premixed CH4 /Air

2018-09-10
2018-01-1688
An experiment was carried out to investigate the effect of single and double-deck pre-chamber on the combustion characteristics of premixed CH4/air in a constant volume vessel using schlieren method. A special design was proposed for the visualization of the pre-chamber. Combustion with different initial temperatures (300 K, 400 K, 500 K) were observed at stoichiometric ratio to lean-burn limit. Although single-deck pre-chamber has advantages over double-deck pre-chamber in both initial flame development duration and main combustion duration, the latter could extend the lean-burn limit by up to 0.3 and promote the stability of ignition. It is also found that extensive distribution of active species in main chamber before ignition can accelerate speed of flame propagation enormously.
Technical Paper

Numerical Investigation on the Effect of Fuel Temperature on Spray Collapse and Mixture Formation Characteristics in GDI Engines

2018-04-03
2018-01-0311
Spray atomization, spray-wall impingement, and mixture formation are key factors in affecting the particulate matter (PM) emission in gasoline direct injection (GDI) engines. Current knowledge of wall-wetting phenomenon and mixture formation are mostly based on the studies that the fuel is injected at ordinary temperature and various ambient conditions. In the real GDI engine, the fuel pipe and injector are always heated up by the pump and the engine body, especially at hot engine conditions, thus the fuel temperature is always higher than the ordinary temperature, and the relevant research is still limited. The aim of this study is to numerically investigate the spray, spray-wall impingement, and mixture formation characteristics under different fuel temperature conditions, so as to provide theoretical support in optimizing the combustion performance and further reducing the PM emission of GDI engines.
Technical Paper

Combustion and Emission Characteristics of Polyoxymethylene Dimethyl Ethers (PODE)/ Wide Distillation Fuel (WDF) Blends in Diesel Engine

2018-04-03
2018-01-0926
Wide Distillation Fuel (WDF), with a distillation range from Initial Boiling Point of gasoline to Final Boiling Point of diesel, can be easily gained directly by blending diesel with gasoline. However, the reduced auto-ignitability of WDF could lead to higher HC emissions. Polyoxymethylene Dimethyl Ethers (PODE), with good volatility and oxygen content of up to 49%, have great potential to improve combustion and emission characteristics, especially for soot reduction. Experiments were carried out in a light-duty four-cylinder diesel engine fueled with neat diesel, gasoline/diesel blends (GD), GD/PODE blends (GDP) and the combustion and emission characteristics were carefully examined. Results showed that GDP had the lowest PM emission and diesel had the poorest one among the three fuels. Due to the addition of gasoline and the relatively poor ignitability, GD had lower combustion efficiency and higher Soluble Organic Fraction (SOF) emissions than diesel.
Technical Paper

Experimental Study and Numerical Interpretation on the Temperature Field of DPF during Active Regeneration with Hydrocarbon Injection

2018-04-03
2018-01-1257
Diesel particulate filter (DPF) is indispensable for diesel engines to meet the increasingly stringent emission regulations. Both the peak temperature and the maximum temperature gradient of the DPF during active regeneration should be well controlled in order to enhance the reliability and durability of the filter. In this paper, the temperature field of the DPF during active regeneration with hydrocarbon (HC) injection was investigated with engine bench tests and numerical simulation. For the experimental study, 24 thermocouples were inserted into the DPF channels to measure the inner temperature of the filter to capture its temperature field, and the circumferential, axial and radial distribution of the filter temperature was analyzed to understand the DPF temperature field behavior during active regeneration.
Technical Paper

Experimental Study of Lean Mixture Combustion at Ultra-High Compression Ratios in a Rapid Compression Machine

2018-04-03
2018-01-1422
In order to meet increasingly stringent fuel consumption and emission regulations, more attentions are paid to improve engine efficiency. A large amount of energy-saving technologies have been applied in automotive field especially in gasoline engines. It is well known that lean burn and ultra-high compression ratio technologies are two basic and important methods to increase efficiency. In this paper, a rapid compression machine was employed to study combustion process of lean iso-octane mixture at ultra-high compression ratios (16 to 19:1). Regardless of flammability of the mixture, spark was triggered at the timing right after the end of compression, then, the flame propagation and/or auto-ignition can be recorded using high-speed photography simultaneously. The effects of equivalence ratio (φ), compression ratio (ε), dilution ratio, and effective temperature (Teff) on the combustion process was investigated.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Combustion and Emission Characteristics of WDF in a Light-Duty Diesel Engine over Wide Load Range

2017-10-08
2017-01-2265
Wide Distillation Fuel (WDF) refers to the fuels with a distillation range from initial boiling point of gasoline to final boiling point of diesel. Recent experimental results have shown WDF by blending 50% gasoline and 50% diesel (G50) exhibits much lower soot emissions than diesel at medium load with similar thermal efficiency. However, the engine performances fueled by G50 at both low load end and high load end are still unknown. In this study, the combustion and emission characteristics of G50 and diesel are compared over a wide load range from 0.2 MPa IMEP to 1.4 MPa IMEP at a light-duty diesel engine. The results shown that at 0.2 MPa IMEP, G50 exhibits low combustion stability and thermal efficiency. With the increase of load, the poor combustion quality of G50 is improved. G50 can achieve soot-free combustion up to 1.0 MPa IMEP, while diesel cannot.
Technical Paper

Simulation of Catalyzed Diesel Particulate Filter for Active Regeneration Process Using Secondary Fuel Injection

2017-10-08
2017-01-2287
Advanced exhaust after-treatment technology is required for heavy-duty diesel vehicles to achieve stringent Euro VI emission standards. Diesel particulate filter (DPF) is the most efficient system that is used to trap the particulate matter (PM), and particulate number (PN) emissions form diesel engines. The after-treatment system used in this study is catalyzed DPF (CDPF) downstream of diesel oxidation catalyst (DOC) with secondary fuel injection. Additional fuel is injected upstream of DOC to enhance exothermal heat which is needed to raise the CDPF temperature during the active regeneration process. The objective of this research is to numerically investigate soot loading and active regeneration of a CDPF on a heavy-duty diesel engine. In order to improve the active regeneration performance of CDPF, several factors are investigated in the study such as the effect of catalytic in filter wall, soot distribution form along filter wall, and soot loads.
Technical Paper

Effect of the Pre-Chamber Orifice Geometry on Ignition and Flame Propagation with a Natural Gas Spark Plug

2017-10-08
2017-01-2338
Natural gas is one of the promising alternative fuels due to the low cost, worldwide availability, high knock resistance and low carbon content. Ignition quality is a key factor influencing the combustion performance in natural gas engines. In this study, the effect of pre-chamber geometry on the ignition process and flame propagation was studied under varied initial mixture temperatures and equivalence ratios. The pre-chambers with orifices in different shapes (circular and slit) were investigated. Schlieren method was adopted to acquire the flame propagation. The results show that under the same cross-section area, the slit pre-chamber can accelerate the flame propagation in the early stages. In the most of the cases, the penetration length of the flame jet and flame area development are higher in the early stages of combustion.
Technical Paper

PLII-LEM and OH* Chemiluminescence Study on Soot Formation in Spray Combustion of PODEn-Diesel Blend Fuels in a Constant Volume Vessel

2017-10-08
2017-01-2329
Polyoxymethylene dimethyl ethers (PODEn) are promising alternative fuel candidates for diesel engines because they present advantages in soot reduction. This study uses a PODEn mixture (contains PODE3-6) from mass production to provide oxygen component in blend fuels. The spray combustion of PODEn-diesel bend fuels in a constant volume vessel was studied using high speed imaging, PLII-LEM and OH* chemiluminescence. Fuels of several blend ratios are compared with pure diesel. Flame luminance data show a near linear decrease tendency with the blend ratio increasing. The OH* images reveal that the ignition positions of all the cases have small differences, which indicates that using a low PODEn blend ratio of no more than 30% does not need significant adjustment in engine combustion control strategies. It is found that 30% PODEn blended with diesel (P30) can effectively reduce the total soot by approximately 68% in comparison with pure diesel.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

The Impact of GDI Injector Deposits on Engine Combustion and Emission

2017-10-08
2017-01-2248
Gasoline direct injection (GDI) engine technology is now widely used due to its high fuel efficiency and low CO2 emissions. However, particulate emissions pose one challenge to GDI technology, particularly in the presence of fuel injector deposits. In this paper, a 4-cylinder turbocharged GDI engine in the Chinese market was selected and operated at 2000rpm and 3bar BMEP condition for 55 hours to accumulate injector deposits. The engine spark timing, cylinder pressure, combustion duration, brake specific fuel consumption (BSFC), gaseous pollutants which include total hydro carbon (THC), NOx (NO and NO2) and carbon dioxide (CO), and particulate emissions were measured before and after the injector fouling test at eight different operating conditions. Test results indicated that mild injector fouling can result in an effect on engine combustion and emissions despite a small change in injector flow rate and pulse width.
Technical Paper

Study of Near Nozzle Spray Characteristics of Ethanol under Different Saturation Ratios

2016-10-17
2016-01-2189
Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.
Technical Paper

Relative Impact of Chemical and Physical Properties of the Oil-Fuel Droplet on Pre-Ignition and Super-Knock in Turbocharged Gasoline Engines

2016-10-17
2016-01-2278
A conceptual approach to help understand and simulate droplet induced pre-ignition is presented. The complex phenomenon of oil-fuel droplet induced pre-ignition has been decomposed to its elementary processes. This approach helps identify the key fluid properties and engine parameters that affect the pre-ignition phenomenon, and could be used to control LSPI. Based on the conceptual model, a 3D CFD engine simulation has been developed which is able to realistically model all of the elementary processes involved in droplet induced pre-ignition. The simulation was successfully able to predict droplet induced pre-ignition at conditions where the phenomenon has been experimentally observed. The simulation has been able to help explain the observation of pre-ignition advancement relative to injection timing as experimentally observed in a previous study [6].
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