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Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.

Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Electrification not a one-size-fits-all solution Efforts in the off-highway industry have been under way for decades, but the technology still faces implementation challenges. SuperTruck redux A year plus into phase two of the promising DOE program to dramatically improve freight efficiency, project leads from three of the participating truck OEMs share their progress thus far and technology paths moving forward. From research to reality Danfoss works closely with off-highway OEMs throughout the development process, testing and demonstrating machines packed with new technology features. Big Data a focus for 2018 SAE President Mircea Gradu Velodyne CQO sees use of Big Data as a way to capitalize on multiple industry trends including vehicle electrification and automated vehicles.

The Rapid Rise of Beryllium-Aluminum Alloys in Aerospace Aeroacoustic Simulation Delivers Breakthroughs in Aircraft Noise Reduction Using System Simulation to Manage Increasing Thermal Loads on Aircraft Fuel Systems Ensuring the Compliance of Avionics Software with DO-178C Microwave Photonic Notch Filter Helps Ensure Critical Mission Success Measuring Propellant Stress Relaxation Modulus Using Dynamic Mechanical Analyzer New testing technique requires less material, gives more accurate results. Combustion Characteristics of Hydrocarbon Droplets Induced by Photoignition of Aluminum Nanoparticles Test methodology allows analysis of combustion dynamics for subscale rocket injectors under super critical conditions. Vapor Pressure Data and Analysis for Selected Organophosphorous Compounds: DIBMP, DCMP, IMMP, IMPA, EMPA, and MPFA Determining the thermophysical properties of chemical warfare agent simulants can help evaluate the performance of defensive equipment.

A greener future for two-wheelers New BS VI emissions standards for two-wheelers are an enviro-opportunity. Additive manufacturing How 3D printing will transform the A&D support chain. Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Bridging the power gap with 48 volts New 48-V technologies are poised to arrive in volume to help meet CO2 regulations and satisfy the "vampire" power demands of new electrical subsystems and accessories. Advances in lightweight electronics protection Conformal coatings increase reliability of aerospace and military assemblies.

The Best of COMVEC 2016 Autonomous vehicles, improved fuel efficiency and thermal management are among the pressing topics detailed in this select group of technical papers from the SAE Commercial Vehicle Engineering Congress. Autonomous solutions in agriculture Pneumatically shifted air suspension loading on 6x2 trucks Optimizing waste heat recovery for long-haul trucks Downsizing a HD diesel engine for off-highway applications Fan-shroud optimization for enhanced thermal performance Touch takes hold, switches lend a hand Touch screens are becoming the norm, but knobs and switches are often used to improve operator comfort. U.S. Army marches toward driverless future TARDEC targets vehicle autonomy with new V2V / V2X test bed in Michigan.

Software's role continues to expand Design teams use different technologies to create new software and link systems together. Emissions regulations and engine complexity With the European Commission announcing a Stage V criteria emissions regulation for off-highway, scheduled to phase-in as earlly as 2019, there will be an end to a brief era of harmonized new-vehicle regulations. Will this affect an already complex engine development process? Evaluating thermal design of construction vehicles CFD simulation is used to evaluate two critical areas that address challenging thermal issues: electronic control units and hot air recirculation.

The future for electric and hybrid vehicles in India Technical and political challenges alike have held back the electric and hybrid market, but there are signs of hope. Flex-fuel snowmobile challenge results in improved efficiency and lower emissions Noise and exhaust emissions of recreational snowmobiles have come under increased scrutiny by the U.S. federal government. Students from Kettering University take on the design challenges of meeting or exceeding such regulations. Actuator dynamics in a dual clutch transmission The emergence of tougher environmental and fuel efficient legislations have triggered exploration and advance toward new and better vehicle transmission technologies.

Heavy-duty composite brake crack prediction Engineers used both analytical and dynamometer data to determine the damage tolerance of a selectively reinforced aluminum MMC brake drum, which provided some answers but left a lot of questions.

Heavy-duty engine blender Researchers at Southwest Research Institute and Navistar exploring the feasibility of micro-pilot diesel-injection dual-fuel combustion at key part load conditions found it offers ultra-low smoke and NOx emissions while maintaining diesel-comparable fuel consumption and noise levels.

Shed a few joules with better aerodynamics A team of engineering students from Laval University has managed to reduce the energy demand due to wind resistance of its Supermileage vehicle by 10% after carefully designing a new vehicle body with a 25% larger frontal area. Telemetry helps Formula SAE team close the loop on design Once a year, a team of students at Virginia Tech get to do something that ought to put a grin on any aspiring engineer's face: build a racecar. Unconventional steel wheel designs The drawings done by collegiate students for a steel wheel design competition had industry professionals thinking about future production possibilities.

The big engine that could With the stringent EPA 2015 regulations on large diesel engines for locomotive, marine, and stationary generator applications, the need for NOx reduction via urea SCR catalyst arises given the proven performance of urea SCR. Monitoring hydraulics Component producers and vehicle service providers offer their views of hydraulic diagnostics as the industry moves toward real-time, intelligent health monitoring, predictive failure software algorithms, and wireless notification. Engine management expands from minute movements to full vehicle Electronic controls grow in complexity as engine designers extend their scope to include hydraulics.

The Lexus rises again Kiyotaka Ise is leading the effort to redefine the Toyota luxury brand with 'Lexus emotionality.' Hyundai powers ahead Dr. Woong-Chul Yang, Vice Chairman, Hyundai Motor, and the head of Hyundai-Kia R&D, explains how his company is striving to be the most-loved, but not necessarily the biggest car company-with the help of technology and powertrain leadership from Seong-Hyon Park, Hyundai's President of Powertrain. Next-generation lithium batteries step forward Developmental solid-state lithium-ion and lithium-air batteries could one day provide ample EV power.

ETS Baja parts failure analysis: Geared for success When the ETS Baja team had to withdraw from the Baja Auburn 2012 event due to abnormal gear failure, an extensive analysis was required to ensure that problems of this nature would not surface again. After some serious investigation, the conclusion of almost 30 hours of research was unexpected and proved surprisingly simple. Body and soul rule at 2012 Formula SAE Months before the Formula SAE Michigan competition in May, teams were hashing out product development decisions. The end-game was presenting a racecar that had the right stuff for earning high points in the challenge's vehicle design evaluation as well as the acceleration, skid pad, endurance, and autocross dynamic performance events.

Argonne heats up Li-ion battery research The U.S. Department of Energy lab near Chicago is using federal stimulus money to dive deeper into lithium battery research. Lithium-ion battery industry moves forward From technology advances to manufacturing capacity expansions, the foundation of the lithium-ion battery industry is becoming stronger and more viable.

Safe and sane Driver distraction, demand for connectivity, and infotainment raise new challenges in combining consumer technologies and cars. Thin on the inside Seat suppliers apply ingenuity to reduce the weight of traditional steel seat frames while trimming away foam to make smaller cars roomier. Early simulation enhances product development While simulating before design may seem to upend the traditional view of product development, many companies are realizing the benefits.

Easy to control Designers grab a range of technologies to create controls that are simpler for operators to use. Designing quiet off-highway equipment OEMs and suppliers are using new materials and innovative designs to reduce NVH for both vehicle operators and the environment. Using FEA in off-highway design The process of considering weld redundancy in virtual simulation is a complex way of ensuring that weldment design is robust enough to prevail over accidental weld redundancy that might occur during manufacturing. Efficient and effective leadership Frank O. Klegon, a 30-year SAE member and former product development VP at Chrysler, begins term as chief elective officer of SAE International. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.