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Technical Paper

Simulation of Vehicle Speed Sensor Data for Use in Heavy Vehicle Event Data Recorder Testing

2024-04-09
2024-01-2889
Heavy Vehicle Event Data Recorders (HVEDRs) have the ability to capture important data surrounding an event such as a crash or near crash. Efforts by many researchers to analyze the capabilities and performance of these complex systems can be problematic, in part, due to the challenges of obtaining a heavy truck, the necessary space to safely test systems, the inherent unpredictability in testing, and the costs associated with this research. In this paper, a method for simulating vehicle speed sensor (VSS) inputs to HVEDRs to trigger events is introduced and validated. Full-scale instrumented testing is conducted to capture raw VSS signals during steady state and braking conditions. The recorded steady state VSS signals are injected into the HVEDR along with synthesized signals to evaluate the response of the HVEDR. Brake testing VSS signals are similarly captured and injected into the HVEDR to trigger an event record.
Technical Paper

Quantifying uncertainty in bicycle-computer position measurements

2024-04-09
2024-01-2486
Bicycle computers record and store global position data that can be useful for forensic investigations. The goal of this study was to estimate the absolute error of the latitude and longitude positions recorded by a common bicycle computer over a wide range of riding conditions. We installed three Garmin Edge 530 computers on the handlebars of a bicycle and acquired 9 hours of static data and 96 hours (2214 km) of dynamic data using three different navigation modes (GPS, GPS+GLONASS, and GPS+Galileo satellite systems) and two geographic locations (Vancouver, BC, Canada and Orange County, CA, USA). We used the principle of error propagation to calculate the absolute error of this device from the relative errors between the three pairs of computers. During the static tests, we found 16 m to 108 m of drift during the first 4 min and 1.4 m to 5.0 m of drift during a subsequent 8 min period. During the dynamic tests, we found a 95th percentile absolute error for this device of ±8.04 m.
Standard

Safety Labels of Off-Road Work Machines

2024-01-16
CURRENT
J115_202401
SAE J115 specifies the relevant ISO standards for application to safety labels for use on off-road work machines as defined in SAE J1116.
Technical Paper

Virtual Design Validation of Innovative High Ground Clearance Tractor Kit

2024-01-16
2024-26-0066
An agricultural tractor is often modified for special farming applications such as horticulture where the standard design is not suitable or accessible. In such cases, farm equipment manufacturers are demanded frugal and cost effect Engineered farming solutions. One such design is the innovative High Ground Clearance Tractor (HGCT) kit offered to increase the Tractor height without damaging the crop during farming operations. In this paper, the author proposes a durability assessment method to evaluate the HGCT kit attachments to meet the durability criteria. Road load data acquisition is done to measure the acceleration and strain levels for various horticulture operations such as tillage, spraying and transportation. Actual operating conditions are simulated with the help of four poster durability setups inside the lab which helps to reduce the field testing for design iterations.
Technical Paper

24SIAT-0900: Heavy Duty Vehicle Aftertreatment Technologies for the Future: What May Be Required at BSVII?

2024-01-16
2024-26-0149
This paper describes the after-treatment technology that could be used to meet a future BS-VII standard, considering close-coupled SCR (cc-SCR) to help start NOx conversion earlier. Both active (Cu/Fe-SCR based) and passive (V-SCR based) systems have the potential to meet emission limits. V-SCR may be considered in the rear position because V-SCR shows a fast response with very low N2O formation. Next-gen V-SCR technology shows significantly improved performance and durability closer to Cu-SCR. The steady-state NOx conversions over Next-Gen V-SCR were better than BS-VI V-SCR in both fresh and aged-580°C/100h conditions. High durability was also observed after engine aging of 1000h (WHTC + high load). Another big challenge in BS VII could be the PN10 requirement. With enhanced filtration coating (EFC) technology, PN emissions drop drastically in comparison to Euro VI reference without EFC to meet a future BS VII.
Standard

J1939 Digital Annex

2023-10-05
HISTORICAL
J1939DA_202310
This document is intended to supplement the SAE J1939 documents by offering the SAE J1939 information in a form that can be sorted and search for easier use.
Standard

J1939 Digital Annex

2023-07-31
HISTORICAL
J1939DA_202307
This document is intended to supplement the SAE J1939 documents by offering the SAE J1939 information in a form that can be sorted and search for easier use.
Standard

Cast Shot and Grit Size Specifications for Cleaning and Peening

2023-06-27
CURRENT
J444_202306
This SAE Recommended Practice pertains to blast cleaning and shot peening and provides for standard cast shot and grit size numbers. For shot, this number corresponds with the opening of the nominal test sieve, in ten thousandths of inches1, preceded by an S. For grit, this number corresponds with the sieve designation of the nominal test sieve with the prefix G added. These sieves are in accordance with ASTM E11. The accompanying shot and grit classifications and size designations were formulated by representatives of shot and grit suppliers, equipment manufacturers, and automotive users.
Standard

Disc Wheel Hub/Spoke Wheel and Axle Interface Dimensions - Truck and Bus

2023-06-12
CURRENT
J1842_202306
This SAE Recommended Practice is intended for hubs and spoke wheels used on Class 6, 7, and 8 truck/truck-tractor non-powered front axles, powered and non-powered rear axles and trailer axles, for which bearing setting is manually adjusted. Assemblies using spacers to control bearing preload and endplay may differ in geometry and bearing componentry.
Standard

Outboard Mounted Brake Drum/Disc Wheel Hub Interface Dimensions - Truck and Bus

2023-05-19
CURRENT
J1671_202305
This recommended practice contains dimensions and tolerances for outboard mounted brake drums and disc wheel hubs in the interface areas. This recommended practice is intended for outboard mounted brake drums and disc wheel hubs commonly used on class 7 and 8 commercial vehicles. Included are SAE J694 mounting systems II, III, IV, XIV, and X. Special and less common applications are not covered.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

Light Weight Composite Structure Approach of Automotive Soft Top Construction

2023-04-11
2023-01-0876
In an off-road vehicle, Vehicle Structure plays a major role in passenger safety, Aesthetics, Durability, through a validated construction of canopy structure. This structure is to maintain the shape of the vehicle and to support various loads acting on the vehicle. In present market a safe, Durable, Robust, Waterproof, Noise less, Light weight and cost-effective off-road vehicle will always be a delight for any customer. However, the current conventional way of Soft top vehicle structure use metal brackets and formed sheet parts to create a structure to retain the canopy shape in place. These conventional structures are often heavier and would have many demerits such as heavy weight, Corrosion, Risk of canopy tear due to metallic structure edges and inappropriate draining, water management. Considering this we replaced the heavy metal brackets in to blow molded plastic parts.
Technical Paper

Examination of Bendix® Data Recording (BDR) Records for Use in Crash Analysis

2023-04-11
2023-01-0012
Electronic control units of Bendix® ABS/ESC and Collision Mitigation Systems have the capability to record event data in the ABS/ESC control unit. Bendix refers to this event data recording functionality as the Bendix Data Recorder (BDR). This paper presents an overview of the BDR functionality and examines the range and resolution of data elements, the synchronicity or timing of the recorded data, and application of the data for use in analyzing crashes. Various tests were performed using trucks equipped with Bendix® Wingman® Fusion™ and were conducted in a manner to trigger BDR records. BDR data was compared to data collected from the J1939 CAN Bus and from Racelogic VBOX data loggers.
Technical Paper

Examination of Detroit AssuranceⓇ 4.0 Video Radar Decision Unit (VRDU) Records for Use in Crash Analysis

2023-04-11
2023-01-0009
The Daimler Detroit AssuranceⓇ 4.0 collision mitigation system is able to assist a driver in various aspects of safely operating their vehicle. One capability is the Active Brake Assist (ABA), which uses the Video Radar Decision Unit (VRDU) to communicate with the front bumper-mounted radar to provide information about potential hazards to the driver. The VRDU may warn the driver of potential hazards and apply partial or full braking, depending on the data being gathered and analyzed. The VRDU also records event data when an ABA event occurs. This data may be extracted from the VRDU using Detroit DiagnosticLink software. This paper presents an overview of the VRDU functionality and examines aspects of VRDU data such as the range and resolution of data elements, the synchronicity or timing of the recorded data, and application of the data for use in the analysis of crashes.
Technical Paper

Proposal of Structural Validation Criteria for Numerical Simulation and Bench Test of a Semi-trailer Suspension Parts

2023-02-10
2022-36-0013
This paper presents the development of a validation criteria method for designing of spring brackets, wear pads and equalizers of a leaf spring suspension of a semi-trailer from the perspective of durability and peak loads. The method consisted of the application of a finite element model from strain data collected in the application test. The results obtained in the components during the trailer’s operation were converted into load through calibration curves. The stress-life method was adopted, correcting the mean stress by the Goodman criterion and with the calculation of accumulated damage using Palmgren-Miner with cycle counting by rainflow in the structures during the data acquisition path. The relation between damage accumulation and the life expectancy of the components, defined in a specific distance (mileage) was established. Basquin´s equation was also used.
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