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Technical Paper

Numerical Study on High-Load Performance of a Two-Stage Boosted Poppet-Valved Two-stroke Diesel Engine

2023-04-11
2023-01-0443
Two-stroke cycle is one of the most effective methods to increase the torque and power output of a four-stroke engine due to the doubled firing frequency compared to four-stroke cycle at the same engine speed. As the two-stroke cycle lacks separate intake and exhaust strokes, the positive pressure difference between intake and exhaust ports is required to drive fresh charge into the cylinder, and is affected by intake port structures due to the different amounts of short-circuited fresh charge during scavenging process. To evaluate the effects of intake port structures on the high-load performance of a boosted poppet-valved two-stroke diesel engine, one-dimensional gas dynamic model and three-dimensional computational fluid dynamics model were established and used to predict the high-load performance of the boosted two-stroke diesel engine with top-entry intake ports, inclined side-entry intake ports, and side-entry intake ports, respectively.
Technical Paper

Thermal Efficiency Enhancement of a Turbocharged Diesel Engine Dedicated for Hybrid Commercial Vehicle Application

2022-10-28
2022-01-7053
Hybrid powertrain has been proven to be an effective fuel-saving technology in commercial vehicles, but many hybrid commercial vehicles still use conventional diesel engines, resulting in limited fuel savings. The main purpose of this study is to enhance the thermal efficiency of a dedicated hybrid diesel engine focusing on the characteristic operating conditions. Via fundamental thermodynamics process analysis of internal combustion engine, steel piston with high compression ratio, air system involving two-stage turbocharger(2TC) with an intercooler, and late intake valve closing(IVC) timing are proposed to improve the thermal efficiency of the engine. Experimental results show that high compression ratio and lower thermal conductivity of the combustion chamber surface lead to lower heat release rates, requiring optimization of piston profile to accelerate the mixing rate. Besides, high compression ratio also leads to higher mechanical losses.
Technical Paper

Study on Hydrodynamic Characteristics of Fuel Droplet Impact on Oil Film

2020-04-14
2020-01-1429
In order to understand the spray impinging the lubricant oil on the piston or cylinder wall in GDI engine, the Laser Induced Fluorescence (LIF) method was used to observe the phenomenon of the fuel droplets impact oil film and distinguish the fuel and oil during the impingement. The experimental results show that the hydrodynamic characteristics of impingement affected by the oil viscosity, droplets’ Weber number, oil film thickness. Crown formed after impingement. The morphology after impingement was categorized into: rings, stable crown, splash and prompt splash. Low oil film dynamic viscosity, high Weber number or thin oil film can facilitate splash. Splash droplets consist of fuel and oil, and the oil is the main component of splash droplets and crown. The empirical formula of critical We number (We) is fitted. High dimensionless oil film thickness or low oil film dynamic viscosity can increase the proportion of fuel in the crown.
Technical Paper

Study on the Characteristics of Different Intake Port Structures in Scavenging and Combustion Processes on a Two-Stroke Poppet Valve Diesel Engine

2020-04-14
2020-01-0486
Two-stroke engines have to face the problems of insufficient charge for short intake time and the loss of intake air caused by long valve overlap. In order to promote the power of a two-stroke poppet valve diesel engine, measures are taken to help optimize intake port structure. In this work, the scavenging and combustion processes of three common types of intake ports including horizontal intake port (HIP), combined swirl intake port (CSIP) and reversed tumble intake port (RTIP) were studied and their characteristics are summarized based on three-dimensional simulation. Results show that the RTIP has better performance in scavenging process for larger intake air trapped in the cylinder. Its scavenging efficiency reaches 84.7%, which is 1.7% higher than the HIP and the trapping ratio of the RTIP reaches 72.3% due to less short-circuiting loss, 11.2% higher than the HIP.
Technical Paper

Numerical Investigation of the Combustion Kinetics of Partially Premixed Combustion (PPC) Fueled with Primary Reference Fuel

2020-04-14
2020-01-0554
This work numerically investigates the detailed combustion kinetics of partially premixed combustion (PPC) in a diesel engine under three different premixed ratio fuel conditions. A reduced Primary Reference Fuel (PRF) chemical kinetics mechanism was coupled with CONVERGE-SAGE CFD model to predict PPC combustion under various operating conditions. The experimental results showed that the increase of premixed ratio (PR) fuel resulted in advanced combustion phasing. To provide insight into the effects of PR on ignition delay time and key reaction pathways, a post-process tool was used. The ignition delay time is related to the formation of hydroxyl (OH). Thus, the validated Converge CFD code with the PRF chemistry and the post-process tool was applied to investigate how PR change the formation of OH during the low-to high-temperature reaction transition. The reaction pathway analyses of the formations of OH before ignition time were investigated.
Technical Paper

OH, soot and temperature distributions of wall-impinging diesel fuel spray under different wall temperatures

2019-12-19
2019-01-2184
OH, soot and temperature distributions of wall-impinging diesel fuel spray were investigated in a high-temperature high-pressure constant volume combustion vessel. The ambient temperature (Ta) was set as 773 K, and the wall temperature (Tw) was set as 523 K, 673 K, 773 K, respectively. Three different injection pressures (Pi) of 60 MPa, 100 MPa, 160 MPa, and the ambient pressures (Pa) of 4 MPa were applied. The OH spatial distributions of wall-impinging spray were measured by the method of OH chemiluminescence imaging. Two-color pyrometry was applied to evaluate the spatial distributions of KL factor and flame temperature of wall-impinging spray. The results reveal that, OH chemiluminescence is observed in the region near the impingement point firstly. The regions of high OH chemiluminescence intensity and high KL factor appear in the location near the wall surface along the whole combustion process.
Technical Paper

Characteristics of Sub/Supercritical Gasoline and Iso-Octane Jets in High Temperature Environment

2019-04-02
2019-01-0289
Based on the temperature and pressure in the cylinder of GDI (Gasoline Direct Injection) engines under the common operating conditions, jets´ characteristics of gasoline and iso-octane at different fuel temperatures under the high ambient temperature were studied by means of high-speed photography and striation method. It is found that the supercritical gasoline jet shows the morphological collapse of jet center and the protrusion of the front surface, but the iso-octane jet doesn´t. Meanwhile, as the fuel temperature rises, the flash boiling and the interference between adjacent plumes affect the gasoline jet, and cause the center of the jet to form a high-speed and low-pressure zone, hence the air entrainment in this region contributes to the collapse of jets. The collapse and convergence of jets´ morphology are the main reasons for the change of penetration and cone angle.
Technical Paper

Experimental Study on Impingement of Fuel Droplet on Substrates

2019-04-02
2019-01-0300
Within a gasoline direct injection (GDI) engine, the impingement of fuel droplet on substrates induces various problems such as particular matter emission, oil dilution and abnormal combustion. Therefore, in order to solve these problems, it is urgent to have a clear understanding of the impingement behavior of fuel droplet impacting on substrates. Most previous studies have focused on the impingement of either water droplet on dry solid surface or the impinging droplet on the liquid film of the same type of liquid, while little research has been conducted on the impingement of fuel droplet on relevant substrates existing in GDI engines. The impingement of fuel droplet with higher Weber number on dry surface, fuel film and oil film with different thickness and viscosity were investigated experimentally. Results show that fuel droplet impacting on dry wall is easy to be deposited to form a fuel film. The fuel film attached to the wall is the main reason for the splash.
Technical Paper

The Application of Controlled Auto-Ignition Gasoline Engines -The Challenges and Solutions

2019-04-02
2019-01-0949
Controlled Auto-Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to simultaneously reduce the fuel consumption and nitrogen oxides emissions of gasoline engines. However, narrow operating region in loads and speeds is one of the challenges for the commercial application of CAI combustion to gasoline engines. Therefore, the extension of loads and speeds is an important prerequisite for the commercial application of CAI combustion. The effect of intake charge boosting, charge stratification and spark-assisted ignition on the operating range in CAI mode was reviewed. Stratified flame ignited (SFI) hybrid combustion is one form to achieve CAI combustion under the conditions of highly diluted mixture caused by the flame in the stratified mixture with the help of spark plug.
Technical Paper

Experimental Investigation of Combustion and Emission Characteristics of Stoichiometric Stratified Flame Ignited (SFI) Hybrid Combustion in a 4-Stroke PFI/DI Gasoline Engine

2019-04-02
2019-01-0960
Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.
Technical Paper

Evaluation of Knock Intensity and Knock-Limited Thermal Efficiency of Different Combustion Chambers in Stoichiometric Operation LNG Engine

2019-04-02
2019-01-1137
Liquefied natural gas (LNG) engine could provide both reduced operating cost and reduction of greenhouse gas (GHG) emissions. Stoichiometric operation with EGR and the three-way catalyst has become a potential approach for commercial LNG engines to meet the Euro VI emissions legislation. In the current study, numerical investigations on the knocking tendency of several combustion chambers with different geometries and corresponding performances were conducted using CONVERGE CFD code with G-equation flame propagation model coupled with a reduced natural gas chemical kinetic mechanism. The results showed that the CFD modeling approach could predict the knock phenomenon in LNG engines reasonably well under different thermodynamic and flow field conditions.
Technical Paper

Effects of Intake Port Structures and Valve Timings on the Scavenging Process in a Two-Stroke Poppet Valve Diesel Engine

2019-04-02
2019-01-1169
The two-stroke operation is one of the most effective approaches to significantly increase the torque and power of a 4-stroke engine without the necessary requirement of intensifying the engine. Scavenging process is one of the key factors determining the performance of the two-stroke engine. In this work, a structure of top entry intake ports with poppet valves was employed on a 2-stroke single cylinder diesel engine with the conventional horizontal intake ports replaced. By this way, the reversed tumble flows in the cylinder were formed during the intake process to improve the scavenging performance of 2-stroke operation. In the meanwhile, the effects of valve timings and intake port structures on scavenging processes were estimated respectively through the1D and 3D simulation of the gas exchange process.
Technical Paper

Simulation of the Effect of Intake Pressure and Split Injection on Lean Combustion Characteristics of a Poppet-Valve Two-Stroke Direct Injection Gasoline Engine at High Loads

2018-09-10
2018-01-1723
Poppet-valve two-stroke gasoline engines can increase the specific power of their four-stroke counterparts with the same displacement and hence decrease fuel consumption. However, knock may occur at high loads. Therefore, the combustion with stratified lean mixture was proposed to decrease knock tendency and improve combustion stability in a poppet-valve two-stroke direct injection gasoline engine. The effect of intake pressure and split injection on fuel distribution, combustion and knock intensity in lean mixture conditions at high loads was simulated with a three-dimensional computational fluid dynamic software. Simulation results show that with the increase of intake pressure, the average fuel-air equivalent ratio in the cylinder decreases when the second injection ratio was fixed at 70% at a given amount of fuel in a cycle.
Technical Paper

Natural Flame Luminosity and Emission Spectra of Diesel Spray Flame under Oxygen-Enriched Condition in an Optical Constant Volume Vessel

2018-09-10
2018-01-1781
The application of oxygen-enriched or oxy-fuel combustion coupled with carbon capture and storage technology has zero carbon dioxide emission potential in the boiler and gas turbine of the power plant. However, the oxygen-enriched combustion with high oxygen level has few studies in internal combustion engines. The fundamental issues and challenges of high oxygen level are the great differences in the physical properties and chemical effects compared with the combustion in air condition. As a consequence, the diesel spray combustion characteristics at high oxygen level were investigated in an optical constant volume vessel. The oxygen volume fraction of tested gas was from 21% to 70%, buffered with argon. The high-speed color camera was used to record the natural flame luminosity.
Technical Paper

Effects of Low Temperature Reforming (LTR) Products of Low Octane Number Fuels on HCCI Combustion

2018-09-10
2018-01-1682
In order to achieve high-efficiency and clean combustion in HCCI engines, combustion must be controlled reasonably. A great variety of species with various reactivities can be produced through low temperature oxidation of fuels, which offers possible solutions to the problem of controlling in-cylinder mixture reactivity to accommodate changes in the operating conditions. In this work, in-cylinder combustion characteristics with low temperature reforming (LTR) were investigated in an optical engine fueled with low octane number fuel. LTR was achieved through low temperature oxidation of fuels in a reformer (flow reactor), and then LTR products (oxidation products) were fed into the engine to alter the charge reactivity. Primary Reference Fuels (blended fuel of n-heptane and iso-octane, PRFs) are often used to investigate the effects of octane number on combustion characteristics in engines.
Technical Paper

Experimental Investigation on the Effects of Injection Strategy on Combustion and Emission in a Heavy-Duty Diesel Engine Fueled with Gasoline

2017-10-08
2017-01-2266
Gasoline partially premixed combustion shows the potential to achieve clean and high-efficiency combustion. Injection strategies show great influence on in-cylinder air flow and in-cylinder fuel distribution before auto-ignition, which can significantly affect the combustion characteristics and emissions. This study explored the effects of various injection strategies, including port fuel injection (PFI), single direct injection (DIm), double direct injection (DIp+DIm) and port fuel injection coupled with a direct injection (PFI+DIm) on the combustion characteristics and emissions in a modified single cylinder heavy-duty diesel engine fueled with 92# gasoline at low load. The investigation consists of two parts. Firstly, the comparison among PFI, PFI+DIm, and DIp+DIm strategies was conducted at a fixed CA50 to explore the effects of PFI+DIm and DIp+DIm strategies on the thermal efficiency and combustion stability.
Technical Paper

Combustion Characteristics of Wall-Impinging Diesel Fuel Spray under Different Wall Temperatures

2017-10-08
2017-01-2251
The flame structure and combustion characteristics of wall-impinging diesel fuel spray were investigated in a high-temperature high-pressure constant volume combustion vessel. The ambient temperature (Ta) was set to 773 K. The wall temperatures (Tw) were set to 523 K, 673 K and 773 K respectively. Three different injection pressures (Pi) of 600 bar, 1000bar and 1600bar, two ambient pressures (Pa) of 2 MPa and 4 MPa were applied. The flame development process of wall-impinging spray was measured by high-speed photography, which was utilized to quantify the flame luminosity intensity, ignition delay and flame geometrical parameters. The results reveal that, as the wall temperature increases, the flame luminosity intensity increases and the ignition delay decreases.
Journal Article

Experimental Study on High-Load Extension of Gasoline/PODE Dual-Fuel RCCI Operation Using Late Intake Valve Closing

2017-03-28
2017-01-0754
The dual-fuel Reactivity Controlled Compression Ignition (RCCI) combustion could achieve high efficiency and low emissions over a wide range of operating conditions. However, further high load extension is limited by the excessive pressure rise rate and soot emission. Polyoxymethylene dimethyl ethers (PODE), a novel diesel alternative fuel, has the capability to achieve stoichiometric smoke-free RCCI combustion due to its high oxygen content and unique molecule structure. In this study, experimental investigations on high load extension of gasoline/PODE RCCI operation were conducted using late intake valve closing (LIVC) strategy and intake boosting in a single-cylinder, heavy-duty diesel engine. The experimental results show that the upper load can be effectively extended through boosting and LIVC with gasoline/PODE stoichiometric operation.
Technical Paper

The Reduction of Mechanical and Thermal Loads in a High-Speed HD Diesel Engine Using Miller Cycle with Late Intake Valve Closing

2017-03-28
2017-01-0637
Mechanical load and thermal load are the two main barriers limiting the engine power output of heavy duty (HD) diesel engines. Usually, the peak cylinder pressure could be reduced by retarding combustion phasing while introducing the drawback of higher thermal load and exhaust temperature. In this paper, Miller cycle with late intake valve closing was investigated at high speed high load condition (77 kW/L) on a single cylinder HD diesel engine. The results showed the simultaneous reduction of mechanical and thermal loads. In the meanwhile, higher boosting pressure was required to compensate the Miller loss of the intake charge during intake and compression process. The combustion temperature, cylinder pressure, exhaust temperature and NOx emission were reduced significantly with Miller cycle at the operating condition. Furthermore, the combustion process, smoke number and fuel consumption were analysed.
Technical Paper

Study on Methods of Coupling Numerical Simulation of Conjugate Heat Transfer and In-Cylinder Combustion Process in GDI Engine

2017-03-28
2017-01-0576
Wall temperature in GDI engine is influenced by both water jacket and gas heat source. In turn, wall temperature affects evaporation and mixing characteristics of impingement spray as well as combustion process and emissions. Therefore, in order to accurately simulate combustion process, accurate wall temperature is essential, which can be obtained by conjugate heat transfer (CHT) and piston heat transfer (PHT) models based on mapping combustion results. This CHT model considers temporal interaction between solid parts and cooling water. This paper presents an integrated methodology to reliably predict in-cylinder combustion process and temperature field of a 2.0L GDI engine which includes engine head/block/gasket and water jacket components. A two-way coupling numerical procedure on the basis of this integrated methodology is as follows.
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