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Journal Article

Analysis of Driver Kinematics and Lower Thoracic Spine Injury in World Endurance Championship Race Cars during Frontal Impacts

2017-03-28
2017-01-1432
This study used finite element (FE) simulations to analyze the injury mechanisms of driver spine fracture during frontal crashes in the World Endurance Championship (WEC) series and possible countermeasures are suggested to help reduce spine fracture risk. This FE model incorporated the Total Human Model for Safety (THUMS) scaled to a driver, a model of the detailed racecar cockpit and a model of the seat/restraint systems. A frontal impact deceleration pulse was applied to the cockpit model. In the simulation, the driver chest moved forward under the shoulder belt and the pelvis was restrained by the crotch belt and the leg hump. The simulation predicted spine fracture at T11 and T12. It was found that a combination of axial compression force and bending moment at the spine caused the fractures. The axial compression force and bending moment were generated by the shoulder belt down force as the driver’s chest moved forward.
Technical Paper

Influence of Driver Input on the Touchdown Conditions and Risk of Rollover in Case of Steering Induced Soil-Trip Rollover Crashes

2016-04-05
2016-01-1514
Some rollover testing methodologies require specification of vehicle kinematic parameters including travel speed, vertical velocity, roll rate, and pitch angle, etc. at the initiation of vehicle to ground contact, which have been referred to as touchdown conditions. The complexity of the vehicle, as well as environmental and driving input characteristics make prediction of realistic touchdown conditions for rollover crashes, and moreover, identification of parameter sensitivities of these characteristics, is difficult and expensive without simulation tools. The goal of this study was to study the sensitivity of driver input on touchdown parameters and the risk of rollover in cases of steering-induced soil-tripped rollovers, which are the most prevalent type of rollover crashes. Knowing the range and variation of touchdown parameters and their sensitivities would help in picking realistic parameters for simulating controlled rollover tests.
Technical Paper

Research of Occupant kinematics and Injury values of Hybrid III, THOR, and human FE model in Oblique Frontal Impact

2016-04-05
2016-01-1521
This paper describes impact kinematics and injury values of Hybrid III AM50, THOR AM50 and THUMS AM50 in simulated oblique frontal impact conditions. A comparison was made among them in driver and passenger seat positions of a midsize sedan car finite element (FE) model. The simulation results indicated that the impact kinematics of THOR was close to that of THUMS compared to that of the Hybrid III. Both THOR and THUMS showed z-axis rotation of the rib cage, while Hybrid III did not. It was considered that the rib cage rotation was due primarily to the oblique impact but was allowed by flexibility of the lumbar spine in THOR and THUMS. Lateral head displacement observed in both THOR and THUMS was mostly induced by that rotation in both driver seat and passenger seat positions. The BrIC, thorax and abdominal injury values were close to each other between THOR and THUMS, while HIC15 and Acetabulum force values were different.
Technical Paper

Analysis of Occupant Kinematics of Rollover Buck Test

2016-04-05
2016-01-1516
Approximately 20% of traffic fatalities in United States 2012 were caused by rollover accidents. Mostly injured parts were head, chest, backbone and arms. In order to clarify the injury mechanism of rollover accidents, kinematics of six kinds of Anthropomorphic Test Devices (ATD) and Post Mortem Human Subjects (PMHS) in the rolling compartment, whose body size is 50th percentile male (AM50), were researched by Zhang et al.(2014) using rollover buck testing system. It was clarified from the research that flexibility of the backbone and thoracic vertebra affected to occupant’s kinematics. On the other hand, the kinematics research of body size except AM50 will be needed in order to decrease traffic fatalities. There were few reports about the researches of occupant kinematics using FE models of body sizes except AM50.
Journal Article

Influence of Pre-impact Pedestrian Posture on Lower Extremity Kinematics in Vehicle Collisions

2016-04-05
2016-01-1507
Lower extremities are the most frequently injured body regions in vehicle-to-pedestrian collisions and such injuries usually lead to long-term loss of health or permanent disability. However, influence of pre-impact posture on the resultant impact response has not been understood well. This study aims to investigate the effects of preimpact pedestrian posture on the loading and the kinematics of the lower extremity when struck laterally by vehicle. THUMS pedestrian model was modified to consider both standing and mid-stance walking postures. Impact simulations were conducted under three severities, including 25, 33 and 40 kph impact for both postures. Global kinematics of pedestrian was studied. Rotation of the knee joint about the three axes was calculated and pelvic translational and rotational motions were analyzed.
Technical Paper

A Comparison of Sacroiliac and Pubic Rami Fracture Occurrences in Oblique Side Impact Tests on Nine Post Mortem Human Subjects

2015-11-09
2015-22-0002
The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.
Technical Paper

Neck Validation of Multibody Human Model under Frontal and Lateral Impacts using an Optimization Technique

2015-04-14
2015-01-1469
Multibody human models are widely used to investigate responses of human during an automotive crash. This study aimed to validate a commercially available multibody human body model against response corridors from volunteer tests conducted by Naval BioDynamics Laboratory (NBDL). The neck model consisted of seven vertebral bodies, and two adjacent bodies were connected by three orthogonal linear springs and dampers and three orthogonal rotational springs and dampers. The stiffness and damping characteristics were scaled up or down to improve the biofidelity of the neck model against NBDL volunteer test data because those characteristics were encrypted due to confidentiality. First, sensitivity analysis was performed to find influential scaling factors among the entire set using a design of experiment.
Technical Paper

Occupant Kinematics in Laboratory Rollover Tests: PMHS Response

2014-11-10
2014-22-0011
The objective of the current study was to characterize the whole-body kinematic response of restrained PMHS in controlled laboratory rollover tests. A dynamic rollover test system (DRoTS) and a parametric vehicle buck were used to conduct 36 rollover tests on four adult male PMHS with varied test conditions to study occupant kinematics during the rollover event. The DRoTS was used to drop/catch and rotate the test buck, which replicated the occupant compartment of a typical mid-sized SUV, around its center of gravity without roof-to-ground contact. The studied test conditions included a quasi-static inversion (4 tests), an inverted drop and catch that produced a 3 g vertical deceleration (4 tests), a pure dynamic roll at 360 degrees/second (11 tests), and a roll with a superimposed drop and catch produced vertical deceleration (17 tests). Each PMHS was restrained with a three-point belt and was tested in both leading-side and trailing-side front-row seating positions.
Technical Paper

Rollover Initiation Simulations for Designing Rollover Initiation Test System (RITS)

2014-04-01
2014-01-0530
Some rollover test methods, which impose a touchdown condition on a test vehicle, have been developed to study vehicle crashworthiness and occupant protection in rollover crashes. In ground-tripped rollover crashes, speed, steering maneuver, braking, vehicle inertial and geometric properties, topographical and road design characteristics, and soil type can all affect vehicle touchdown conditions. It is presumed that while there may be numerous possible combinations of kinematic metrics (velocity components and orientation) at touchdown, there are also numerous combinations of metrics that are not likely to occur in rollover crashes. To determine a realistic set of touchdown conditions to be used in a vehicle rollover crash test, a lateral deceleration sled-based non-destructive rollover initiation test system (RITS) with a fully programmable deceleration pulse is in development.
Technical Paper

Evaluation of Biofidelity of Side Impact Computational Surrogates (ES-2re, WorldSID, GHBMC)

2014-04-01
2014-01-0541
The goal of this study was to evaluate the biofidelity of the three computational surrogates (GHBMC model, WorldSID model, and the FTSS ES-2re model) under the side impact rigid wall sled test condition. The responses of the three computational surrogates were compared to those of post mortem human surrogate (PMHS) and objectively evaluated using the correlation and analysis (CORA) rating method. Among the three computational surrogates, the GHBMC model showed the best biofidelity based on the CORA rating score (GHBMC =0.65, WorldSID =0.57, FTSS ES-2re =0.58). In general, the response of the pelvis of all the models showed a good correlation with the PMHS response, while the response of the shoulder and the lower extremity did not. In terms of fracture prediction, the GHBMC model overestimated bone fracture.
Technical Paper

Optical Measurement of High-Rate Dynamic Vehicle Roof Deformation during Rollover

2013-04-08
2013-01-0470
The goals of this study were to examine the dynamic force-deformation and kinematic response of a late model van subjected to an inverted drop test and to evaluate the accuracy of three-dimensional multi-point roof deformation measurements made by an optical system mounted inside the vehicle. The inverted drop test was performed using a dynamic rollover test system (Kerrigan et al., 2011 SAE) with an initial vehicle pitch of −5 degrees, a roll of +155 degrees and a vertical velocity of 2.7 m/s at initial contact. Measurements from the optical system, which was composed of two high speed imagers and a commercial optical processing software were compared to deformation measurements made by two sets of three string potentiometers. The optical and potentiometer measurements reported similar deformations: peak resultant deformations varied by 0.7 mm and 3 ms at the top of the A-pillar, and 1.7 mm and 2 ms at the top of the B-pillar.
Technical Paper

Test Methodology and Initial Results from a Dynamic Rollover Test System

2013-04-08
2013-01-0468
The goal of this study is to present the methods employed and results obtained during the first six tests performed with a new dynamic rollover test system. The tests were performed to develop and refine test methodology and instrumentation methods, examine the potential for variation in test parameters, evaluate how accurately actual touchdown test parameters could be specified, and identify problems or limitations of the test fixture. Five vehicles ranging in size and inertia from a 2011 Toyota Yaris (1174 kg, 379 kg m₂) to a 2002 Ford Explorer (2408 kg, 800 kg m₂) were tested. Vehicle kinematic parameters at the instant of vehicle-to-road contact varied across the tests: roll rates of 211-268 deg/s, roll angles of 133-199 deg, pitch angles of -12 deg to 0 deg, vertical impact velocities of 1.7 to 2.7 m/s, and road velocities of 3.0-8.8 m/s.
Technical Paper

Research of the Relationship of Pedestrian Injury to Collision Speed, Car-type, Impact Location and Pedestrian Sizes using Human FE model (THUMS Version 4)

2012-10-29
2012-22-0007
Injuries in car to pedestrian collisions are affected by various factors such as the vehicle body type, pedestrian body size and impact location as well as the collision speed. This study aimed to investigate the influence of such factors taking a Finite Element (FE) approach. A total of 72 collision cases were simulated using three different vehicle FE models (Sedan, SUV, Mini-Van), three different pedestrian FE models (AM50, AF05, AM95), assuming two different impact locations (center and the corner of the bumper) and at four different collision speeds (20, 30, 40 and 50 km/h). The impact kinematics and the responses of the pedestrian model were validated against those in the literature prior to the simulations. The relationship between the collision speed and the predicted occurrence of head and chest injuries was examined for each case, analyzing the impact kinematics of the pedestrian against the vehicle body and resultant loading to the head and the chest.
Technical Paper

Development of Side Impact Dummy FE Models using Reverse Engineering

2012-04-16
2012-01-0091
This paper describes the development of dummy FE models to be used for side impact simulations. The precise geometries of the ES-2re dummy and the SID-IIs dummy were measured at a pitch of 1.0 mm using X-ray CT scan. The material properties and the mechanical responses of the components were measured in static and dynamic tests and were used for the model validation. The models were further validated to US-NCAP side impact requirements. Good correlation was seen for both response time history, and to peak deformation values. It is shown that modeling the precise dummy internal structure in addition to the external geometry and applying accurate material properties enabled simulation of deformation kinematics and load transfer inside the dummies. As a result, it was possible to accurately simulate the injury value time histories in an actual test, and understand the mechanisms causing changes to the loading.
Journal Article

Design of a Dynamic Rollover Test System

2011-04-12
2011-01-1116
A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.
Technical Paper

A Study of Driver Injury Mechanism in High Speed Lateral Impacts of Stock Car Auto Racing Using a Human Body FE Model

2011-04-12
2011-01-1104
This paper analyzed the mechanisms of injury in high speed, right-lateral impacts of stock car auto racing, and interaction of the occupant and the seat system for the purpose of reducing the risk of injury, primarily rib fractures. Many safety improvements have been made to stock car racing recently, including the Head and Neck Support devices (HANS®), the 6-point restraint harnesses, and the implementation of the SAFER Barrier. These improvements have contributed greatly to mitigating injury during the race crash event. However, there is still potential to improve the seat structure and the understanding of the interaction between the driver and the seat in the continuation of making racing safety improvements. This is particularly true in the case of right-lateral impacts where the primary interaction is between the seat supports and the driver and where the chest is the primary region of injury.
Technical Paper

Comprehensive Computational Rollover Sensitivity Study Part 2: Influence of Vehicle, Crash, and Occupant Parameters on Head, Neck, and Thorax Response

2011-04-12
2011-01-1115
Fatalities resulting from vehicle rollover events account for over one-third of all U.S. motor vehicle occupant fatalities. While a great deal of research has been directed towards the rollover problem, few studies have attempted to determine the sensitivity of occupant injury risk to variations in the vehicle (roof strength), crash (kinematic conditions at roof-to-ground contact), and occupant (anthropometry, position and posture) parameters that define the conditions of the crash. A two-part computational study was developed to examine the sensitivity of injury risk to changes in these parameters. The first part of this study, the Crash Parameter Sensitivity Study (CPSS), demonstrated the influence of parameters describing the vehicle and the crash on vehicle response using LS-DYNA finite element (FE) simulations.
Technical Paper

Whole-Body Response to Pure Lateral Impact

2010-11-03
2010-22-0014
The objective of the current study was to provide a comprehensive characterization of human biomechanical response to whole-body, lateral impact. Three approximately 50th-percentile adult male PMHS were subjected to right-side pure lateral impacts at 4.3 ± 0.1 m/s using a rigid wall mounted to a rail-mounted sled. Each subject was positioned on a rigid seat and held stationary by a system of tethers until immediately prior to being impacted by the moving wall with 100 mm pelvic offset. Displacement data were obtained using an optoelectronic stereophotogrammetric system that was used to track the 3D motions of the impacting wall sled; seat sled, and reflective targets secured to the head, spine, extremities, ribcage, and shoulder complex of each subject. Kinematic data were also recorded using 3-axis accelerometer cubes secured to the head, pelvis, and spine at the levels of T1, T6, T11, and L3. Chest deformation in the transverse plane was recorded using a single chestband.
Technical Paper

Thoracic Response to Shoulder Belt Loading: Investigation of Chest Stiffness and Longitudinal Strain Pattern of Ribs

2009-04-20
2009-01-0384
Two post-mortem human subjects were subjected to dynamic, non-injurious (up to 20% chest deflection) anterior shoulder belt loading at 0.5 m/s and 0.9 m/s loading rates. The human surrogates were mounted to a stationary apparatus that supported the spine and shoulder in a configuration comparable to that achieved in a 48 km/h sled test at the time of maximum chest deformation. A hydraulically driven shoulder belt was used to load the anterior thorax which was instrumented with a load cell for measuring reaction force and uniaxial strain gages at the 4th and 8th ribs. In addition, the deformation of the chest was measured using a 16- camera Vicon 3D motion capture system. In order to investigate the chest deformation pattern and ribcage loading in greater detail, a human finite element (FE) model of the thorax was used to simulate the tests.
Technical Paper

Internal vs. External Chest Deformation Response to Shoulder Belt Loading, Part 1: Table-Top Tests

2009-04-20
2009-01-0393
This study presents a detailed comparison of internally and externally measured chest deflections resulting from eight tests conducted on three male post mortem human subjects. A hydraulically driven shoulder belt loaded the anterior thorax under a fixed spine condition while displacement data were obtained via a high-speed 16-camera motion capture system (VICON MX™). Comparison of belt displacement and sternal displacement measured at the bone surface provided a method for quantifying effective change in superficial soft tissue depth at the mid sternum under belt loading. The relationship between the external displacement and the decrease in the effective superficial tissue depth was found to be monotonic and nonlinear. At 65 mm of mid-sternal posterior displacement measured externally, the effective thickness of the superficial tissues and air gap between the belt and the skin had decreased by 14 mm relative to the unloaded state.
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