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Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft

2021-07-20
WIP
AS1241E
This document establishes the requirements for physical and chemical properties and the minimum tests to evaluate suitability of phosphate ester hydraulic fluids for use in aircraft systems where fire resistance is required. Additional tests may be specified by the qualifying agency to demonstrate compliance with their specific requirements. The "qualifying agency" will be defined herein to be the airframe manufacturer submitting certification approval for use of the fluid in a specific model airplane. Fluids meeting the requirements of this specification may be approved by a qualifying agency for use on specific airplane models. Data used to show compliance to this specification can be used by the qualifying agency to show compliance to the applicable regulations for the appropriate certifying authority; e.g., FAA, EASA, etc.
Standard

Degradation Limits of MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257 Hydraulic Fluids Used in Hydraulic Test Stands

2020-10-14
CURRENT
AIR810E
This SAE Aerospace Information Report (AIR) presents data on normally accepted changes in physical properties and contamination levels for MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257 hydraulic fluids used in hydraulic test stands. This information is of importance to all users of hydraulic test stands to assure the performance data obtained on these test stands for specific components will not be adversely affected by excessive changes in fluid properties or contamination levels.
Standard

Filter Element Cleaning Methods

2020-10-09
CURRENT
AIR787B
This SAE Aerospace Information Report (AIR) provides technical information to assist the development of specific cleaning methods for those filter elements which are designated as "cleanable" and cannot be cleaned by simple and obvious procedures.
Standard

Air in Aircraft Hydraulic Systems

2018-01-19
CURRENT
AIR5829
This SAE Aerospace Information Report (AIR) discusses the forms that air may take in aircraft hydraulic systems. Further, the effects of the various air forms on system operation are addressed. Recommended system design to prevent air effects and maintenance procedures to prevent and remove air are provided. Nitrogen leakage from accumulators is also a source of gas in hydraulic systems and may compose a portion of the “air” in the hydraulic system. The term “air” in this report does not differentiate between a gas composed strictly of normal atmospheric air or one that includes a mixture of additional nitrogen as well. The discussions of the report apply equally with any proportions of atmospheric air and nitrogen in the system.
Standard

Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft

2016-09-16
CURRENT
AS1241D
This document establishes the requirements for physical and chemical properties and the minimum tests to evaluate suitability of phosphate ester hydraulic fluids for use in aircraft systems where fire resistance is required. Additional tests may be specified by the qualifying agency to demonstrate compliance with their specific requirements. The "qualifying agency" will be defined herein to be the airframe manufacturer submitting certification approval for use of the fluid in a specific model airplane. Fluids meeting the requirements of this specification may be approved by a qualifying agency for use on specific airplane models. Data used to show compliance to this specification can be used by the qualifying agency to show compliance to the applicable regulations for the appropriate certifying authority; e.g., FAA, EASA, etc.
Standard

Sensitization and Corrosion in Stainless Steel Filters

2014-02-06
CURRENT
AIR844B
This document reviews briefly the subject of woven metal screens. Conditions that can promote damaging corrosion in stainless steel filter screens are discussed and recommendations are listed for minimizing corrosion damage. This is a general document only; for specific applications it is suggested that the reader refer to the technical literature, and selected references listed below.
Standard

Filter Element Cleaning Methods

2013-10-08
HISTORICAL
AIR787A
This SAE Aerospace Information Report (AIR) provides technical information to assist the development of specific cleaning methods for filter elements. Consideration is limited to filter elements which are designated as "cleanable" (not "disposable"), but which cannot be cleaned by simple and obvious procedures. Cleaning methods developed according to this report should be evaluated by the methods of ARP725. Satisfactory cleaning methods can be developed for most "cleanable" filter elements. Technical or economic feasibility of the cleaning method may be limited, however, by incompatibility of filter-element construction materials, by mechanical weakness or lack of corrosion resistance to withstand repeated or continued cleaning, or by the presence of unusually tenacious contamination. These factors must be considered when selecting approaches to the development of specific methods.
Standard

Aerospace - Chlorinated Solvent Contamination of MIL-H-5606/MIL-H-83282 Vehicle Hydraulic Systems

2013-06-18
CURRENT
AIR4713A
Although there is controversy regarding the chemical form of chlorine and its relation to harmful effects in the hydraulic fluid (i.e., chloride ions versus organic chloro-compounds versus total chlorine in all forms), it is generally agreed that total chlorine content should be measured and controlled. In the near future, the ban on the manufacture of chlorinated solvents, out of concern for depletion of the ozone layer, may in itself diminish or eliminate chlorine contamination related aircraft malfunctions. It is generally accepted that hydraulic fluid contamination should be held to a minimum under all conditions. The benefits of low contamination levels are improved performance, lower maintenance due to lower wear, corrosion and erosion, longer fluid life, longer component life, etc. Contaminants can be classified into two general types: those that are insoluble and those that are soluble in the hydraulic fluid.
Standard

Degradation Limits of Hydrocarbon-Based Hydraulic Fluids, MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257 Used in Hydraulic Test Stands

2013-04-22
HISTORICAL
AIR810D
This SAE Aerospace Information Report (AIR) presents data on normally accepted changes in physical properties and contamination levels for military hydraulic fluids used in hydraulic test stands. This information is of importance to all users of hydraulic test stands to assure the performance data obtained on these test stands for specific components will not be adversely affected by excessive changes in fluid properties or contamination levels. The data pertains to fluids conforming to specifications MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257. The guidelines incorporated in the AIR are the general consensus values of knowledgeable professionals. However, the experience and judgment of engineers and operators responsible for the equipment must be relied upon to determine when the hydraulic fluid is to be replaced.
Standard

Fine Wire Mesh for Filter Elements

2012-09-24
CURRENT
AIR888C
This SAE Aerospace Information Report (AIR) discusses the terminology, types, method of manufacture and chemistry of the fine wire meshes used for filtration of hydraulic, lubrication fuel systems, and similar applications. Information contained herein may be used for quality assurance testing to insure that a high performance filter grade wire mesh is acceptable for use in an aerospace application.
Standard

RECOMMENDED STANDARD FOR AEROSPACE FILTER ELEMENT FINE WIRE MESH

2011-02-11
HISTORICAL
AIR888
This AIR discusses the nature, method of manufacture and chemistry of fine wire meshes of the type used for filtration and similar applications, and how this information may be utilized in setting up a quality control program to insure reliability of meshes used for such applications.
Standard

Sensitization and Corrosion in Stainless Steel Filters

2008-06-04
HISTORICAL
AIR844A
This document reviews briefly the subject of woven metal screens. Conditions that can promote damaging corrosion in stainless steel filter screens are discussed and recommendations are listed for minimizing corrosion damage. This is a general document only; for specific applications it is suggested that the reader refer to the technical literature, and selected references listed below.
Standard

Fine Wire Mesh for Filter Elements

2002-11-14
HISTORICAL
AIR888B
This SAE Aerospace Information Report (AIR) discusses the terminology, types, method of manufacture and chemistry of the fine wire meshes used for filtration of hydraulic, lubrication fuel systems, and similar applications. Information contained herein may be used for quality assurance testing to insure that a high performance filter grade wire mesh is acceptable for use in an aerospace application.
Standard

Aerospace - Chlorinated Solvent Contamination of MIL-H-5606/MIL-H-83282 Vehicle Hydraulic Systems

2002-08-08
HISTORICAL
AIR4713
Although there is controversy regarding the chemical form of chlorine and its relation to harmful effects in the hydraulic fluid (i.e., chloride ions versus organic chloro-compounds versus total chlorine in all forms), it is generally agreed that total chlorine content should be measured and controlled. In the near future, the ban on the manufacture of chlorinated solvents, out of concern for depletion of the ozone layer, may in itself diminish or eliminate chlorine contamination related aircraft malfunctions. It is generally accepted that hydraulic fluid contamination should be held to a minimum under all conditions. The benefits of low contamination levels are improved performance, lower maintenance due to lower wear, corrosion and erosion, longer fluid life, longer component life, etc. Contaminants can be classified into two general types: those that are insoluble and those that are soluble in the hydraulic fluid.
Standard

Methods for Evaluating Cryogenic Filters

2002-03-23
HISTORICAL
ARP900A
The purpose of this test procedure is to present test methods that can be utilized to evaluate the filtration and operating characteristics of filters that will be utilized in a cryogenic system. The methods presented herein are intended to supplement standard filter testing specifications to allow evaluation of filter performance characteristics in areas that could be affected by extreme low temperatures. The test methods can be utilized to evaluate filters up to and including 60 gpm (230 lpm) capacity. If higher flow rate filters are to be evaluated in accordance with the test methods presented herein, it will be necessary to increase the system flow capacity and the size of effluent sampling system.
Standard

Degradation Limits of Hydrocarbon-Based Hydraulic Fluids, MIL-H-5606, MIL-H-6083, MIL-H-83282, and MIL-H-46170 Used in Hydraulic Test Stands

2001-03-01
HISTORICAL
AIR810C
This SAE Aerospace Information Report (AIR) presents data on normally accepted changes in physical properties and contamination levels for military hydraulic fluids used in hydraulic test stands. This information is of importance to all users of hydraulic test stands to assure the performance data obtained on these test stands for specific components will not be adversely affected by excessive changes in fluid properties or contamination levels. The data pertains to fluids conforming to specifications MIL-H-5606, MIL-H-83282, MIL-H-6063, and MIL-H-46170. The guidelines incorporated in the AIR are the general consensus values of knowledgeable professionals. However, the experience and judgement of engineers and operators responsible for the equipment must be relied upon to determine when the hydraulic fluid is to be replaced. This document is essentially a metric document with English units.
Standard

Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft

1997-09-01
HISTORICAL
AS1241C
This document establishes the requirements for physical and chemical properties and the minimum tests to evaluate suitability of phosphate ester hydraulic fluids for use in aircraft systems where fire resistance is required. Additional tests may be specified by procuring agencies to demonstrate compliance with specific requirements.
Standard

A DYNAMIC TEST METHOD FOR DETERMINING THE DEGREE OF CLEANLINESS OF THE DOWNSTREAM SIDE OF FILTER ELEMENTS

1996-05-01
HISTORICAL
ARP599
This test method describes a procedure for determining the insoluble contamination level of the downstream side of filter elements. Results of this procedure are intended to be used only for evaluation of the effectiveness of various cleaning treatments, or cleanliness of element as received from manufacturers. The data obtained by this procedure do not necessarily indicate, qualitatively or quantitatively, the contamination which may be released by a filter element into a fluid during service use. Because of the wide variety of conditions which may exist in service applications, it is recommended that the user design and conduct his own particular service performance test. (See paragraph 10.1).
Standard

FILTER-ELEMENT CLEANING METHODS

1991-11-01
HISTORICAL
AIR787
This Aerospace Information Report provides technical information to assist the development of specific cleaning methods for filter elements. Consideration is limited to filter elements which are designated as "cleanable" (not "disposable"), but which cannot be cleaned by simple and obvious procedures. Cleaning methods developed according to this report should be evaluated by the methods of ARP 725 and ARP 849. Satisfactory cleaning methods can be developed for most "cleanable" filter elements. Technical or economic feasibility of the cleaning method may be limited, however, by incompatibility of filter-element construction materials, by mechanical weakness or lack of corrosion resistance to withstand repeated or continued cleaning, or by the presence of unusually tenacious contamination. These factors must be considered when selecting approaches to the development of specific methods.
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