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Controlled auto Ignition (CAI) combustion has great potential for reducing both NOx emissions and fuel consumption in IC engines and the application of direct injection technology to the CAI engine adds another dimension of control to the combustion process. In this work an air-assisted injection system was applied to an engine that used residual gas to initiate and control CAI combustion. Injections were performed at Exhaust valve closure (EVC), intake valve opening (IVO) and BDC of the intake/compression stroke and the effects on combustion phasing (i.e. ignition timing and burn duration), engine output, fuel consumption and exhaust emissions analyzed. Injection at EVC gave the best results in terms of engine output, operating range and combustion stability. Injection at IVO generally resulted in the lowest fuel consumption. It was found that injection timing is an effective means of controlling combustion phasing.

The warm-up characteristics of a spark-ignition engine significantly affect fuel consumption and emissions from cars. A thermal imaging technique has been applied to measure the cylinder head surface temperature and piston surface temperature of an internal combustion engine simultaneously. The two-dimensional thermal images of the cylinder head surface temperature were viewed through an infra-red transmitting window mounted in the piston. The piston surface temperature was measured by painting black two small areas of the window's top surface. The similar thermal characteristics of the window material (silicon) to those of a normal piston and good heat transfer between the window and the piston provided realistic operation conditions. The mean and extreme values of the inlet valve, exhaust valve, two other areas of the cylinder head surface and window surface temperatures were measured from the thermal images during the first two minutes of the engine start.