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Designing On-Board Diagnostics for Light and Medium Duty Emissions Control Systems

2024-09-24
On-board diagnosis of engine and transmission systems has been mandated by government regulation for light and medium vehicles since the 1996 model year. The regulations specify many of the detailed features that on-board diagnostics must exhibit. In addition, the penalties for not meeting the requirements or providing in-field remedies can be very expensive. This course is designed to provide a fundamental understanding of how and why OBD systems function and the technical features that a diagnostic should have in order to ensure compliant and successful implementation.
Technical Paper

Current and Torque Harmonics Analysis of Triple Three-Phase Permanent-Magnet Synchronous Machines with Arbitrary Phase Shift Based on Model-in-the-Loop

2024-07-02
2024-01-3025
Multiple three-phase machines have become popular in recent due to their reliability, especially in the ship and airplane propulsions. These systems benefit greatly from the robustness and efficiency provided by such machines. However, a notable challenge presented by these machines is the growth of harmonics with an increase in the number of phases, affecting control precision and inducing torque oscillations. The phase shift angles between winding sets are one of the most important causes of harmonics in the stator currents and machine torque. Traditional approaches in the study of triple-three-phase or nine-phase machines mostly focus on specific phase shift, lacking a comprehensive analysis across a range of phase shifts. This paper discusses the current and torque harmonics of triple-three-phase permanent magnet synchronous machines (PMSM) with different phase shifts. It aims to analyze and compare the impacts of different phase shifts on harmonic levels.
Technical Paper

Turbocharging system selection for a hydrogen-fuelled spark-ignition internal combustion engine for heavy-duty applications

2024-07-02
2024-01-3019
Nowadays, green hydrogen can play a crucial role in a successful clean energy transition, thus reaching net zero emissions in the transport sector. Moreover, hydrogen exploitation in internal combustion engines is favoured by its suitable combustion properties and quasi-zero harmful emissions. High flame speeds enable a lean combustion approach, which provides high efficiency and reduces NOx emissions. However, high air flow rates are required to achieve the load levels typical of heavy-duty applications. In this framework, the present study aims to investigate the required boosting system of a 6-cylinder, 13-liter heavy-duty spark ignition engine through 1D numerical simulation. A comparison among various architectures of the turbocharging system and the size of each component is presented, thus highlighting limitations and potentialities of each architecture and providing important insights for the selection of the best turbocharging system.
Technical Paper

Enhancing BEV Energy Management: Neural Network-Based System Identification for Thermal Control Strategies

2024-07-02
2024-01-3005
Modeling thermal systems in Battery Electric Vehicles (BEVs) is crucial for enhancing energy efficiency through predictive control strategies, thereby extending vehicle range. A major obstacle in this modeling is the often limited availability of detailed system information. This research introduces a methodology using neural networks for system identification, a powerful technique capable of approximating the physical behavior of thermal systems with minimal data requirements. By employing black-box models, this approach supports the creation of optimization-based operational strategies, such as Model Predictive Control (MPC) and Reinforcement Learning-based Control (RL). The system identification process is executed using MATLAB Simulink, with virtual training data produced by validated Simulink models to establish the method's feasibility. The neural networks utilized for system identification are implemented in MATLAB code.
Technical Paper

Investigation of Stator Cooling Concepts of an Electric Machine for Maximization of Continuous Power

2024-07-02
2024-01-3014
With the automotive industry's increasing focus on electromobility and the growing share of electric cars, new challenges are arising for the development of electric motors. The requirements for torque and power of traction motors are constantly growing, while installation space, costs and weight are increasingly becoming limiting factors. Moreover, there is an inherent conflict in the design between power density and efficiency of an electric motor. Thus, a main focus in today's development lies on space-saving and yet effective and innovative cooling systems. This paper presents an approach for a multi-physical optimization that combines the domains of electromagnetics and thermodynamics. Based on a reference machine, this simulative study examins a total of nine different stator cooling concepts varying the cooling duct positions and end-winding cooling concepts.
Technical Paper

FMCW Lidar Simulation with Ray Tracing and Standardized Interfaces

2024-07-02
2024-01-2977
In pursuit of safety validation of automated driving functions, efforts are being made to accompany real world test drives by test drives in virtual environments. To be able to transfer highly automated driving functions into a simulation, models of the vehicle’s perception sensors such as lidar, radar and camera are required. In addition to the classic pulsed time-of-flight (ToF) lidars, the growing availability of commercial frequency modulated continuous wave (FMCW) lidars sparks interest in the field of environment perception. This is due to advanced capabilities such as directly measuring the target’s relative radial velocity based on the Doppler effect. In this work, an FMCW lidar sensor simulation model is introduced, which is divided into the components of signal propagation and signal processing. The signal propagation is modeled by a ray tracing approach simulating the interaction of light waves with the environment.
Technical Paper

Fuel Cell Fault Simulation and Detection for On Board Diagnostics using Real-Time Digital Twins

2024-06-12
2024-37-0014
The modern automotive industry is facing challenges of ever-increasing complexity in the electrified powertrain era. On-board diagnostic (OBD) systems must be thoroughly validated and calibrated through many iterations to function effectively and meet the regulation standards. Their development and design process are more complex when prototype hardware is not available and therefore virtual testing is a prominent solution, including Software-in-the-loop (SiL) and Hardware-in-the-loop (HIL) simulations. Virtual prototype testing relying on real-time simulation models is necessary to design and test new era’s OBD systems quickly and in scale. The new fuel cell powertrain involves new and preciously unexplored fail modes. To make the system robust, simulations are required to be carried out to identify different fails.
Technical Paper

Design of a Decentralized Control Strategy for CACC Systems accounting for Uncertainties

2024-06-12
2024-37-0010
Traditional CACC systems utilize inter-vehicle wireless communication to maintain minimal yet safe inter-vehicle distances, thereby improving traffic efficiency. However, introducing communication delays generates system uncertainties that jeopardize string stability, a crucial requirement for robust CACC performance. To address these issues, we introduce a decentralized Model Predictive Control (MPC) approach that incorporates Kalman Filters and state predictors to counteract the uncertainties posed by noise and communication delays. We validate our approach through MATLAB Simulink simulations, using stochastic and mathematical models to capture vehicular dynamics, Wi-Fi communication errors, and sensor noises. In addition, we explore the application of a Reinforcement Learning (RL)-based algorithm to compare its merits and limitations against our decentralized MPC controller, considering factors like feasibility and reliability.
Technical Paper

Experimental and Simulation Study of Zero Flow Impact on Hybrid Vehicle Emissions

2024-06-12
2024-37-0036
Combustion engines in hybrid vehicles turn on and off several times during a typical passenger car trip. Each engine restart may pose a risk of excessive tailpipe emissions in real-drive conditions if the after-treatment system fails to maintain an adequate temperature level during zero flow. In view of the tightening worldwide tailpipe emissions standards and real-world conformity requirements, it is important to detect and resolve such risks via cost-effective engineering tools relying on accurate 3d analysis of the thermal and chemical behavior of exhaust systems. In this work, we present a series of experiments to examine the impact of zero-flow duration on the exhaust system cooling and subsequent emissions risk. We also present a catalyst model calibrated to predict the 3d thermal and chemical behavior under normal and zero flow conditions. Particular emphasis is given to the phenomena of free convection and thermal radiation dominating the heat transfer at zero flow.
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