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Technical Paper

A Technical Overview of Particulate Exhaust Emissions in the Post-RDE Era

2022-08-30
2022-01-1021
The subject of exhaust particulate emissions from road vehicles continues to gain attention and further, more stringent legislative demands are expected in this area. While the European Union has been at the forefront in recent decades, other jurisdictions are making progress towards more comprehensive control and limitation of exhaust particulate. This technical overview examines past, current and likely future (Euro 7) legislative requirements and also presents sample results from a range of vehicle types, in order to make comparisons and discuss the impact of expected regulatory updates. The impacts of powertrain trends, including hybridization, on exhaust particulate emissions and their control are briefly analyzed. Regulatory trends including the intention to move the lower boundary of the size range considered from 23 nm to 10 nm and the elimination of fuel- and technology-specific limits on particulate emissions are discussed and their implications analyzed.
Technical Paper

The Formation of Ammonia in Three-Way Catalysts Fitted to Spark Ignition Engines - Mechanisms and Magnitudes

2022-08-30
2022-01-1026
Exhaust gas aftertreatment systems can, under certain conditions, create undesired chemical species as a result of their elimination reactions. A prime example of this is ammonia (NH3), which is not formed in the combustion reaction, but which can be formed within a three-way catalyst (TWC) when physicochemical conditions permit. The elimination of NOx in the TWC thus sometimes comes at the cost of significant emissions of NH3. Ammonia is a pollutant and a reactive nitrogen compound (RNC) and NH3 emissions should be analyzed in this context, alongside other RNC species. Examination of the literature on the subject published over the past two decades shows that ammonia, a species which is currently not subject to systematic emissions requirements for road vehicles in any market, is often identified as forming the majority of the RNC emissions under a range of operating conditions.
Technical Paper

On-Road Emissions and Fuel Consumption Testing of Heavy-Duty Vehicles via PEMS - Comparisons of Various Performance Metrics

2022-03-29
2022-01-0571
For over a decade, the EU has required in-service conformity testing of heavy-duty road vehicles. This paper briefly discusses the practical aspects of the test requirements, how they have evolved and how they compare to other precedents, such as the heavy-duty engine dynamometer-based type approval testing procedure, as well as broadly equivalent EU requirements for light duty vehicles. Emissions requirements for heavy-duty vehicles are work-specific, but based on standard test results a range of other parameters can be calculated to yield distance-specific, tonnage-distance specific, CO2-specific and (gravimetric) fuel-specific results. At present, CO2 and fuel consumption are not subject to any limits per se during on-road testing (and this is the case for both heavy and light duty vehicles); nevertheless, the aforementioned parameters must be measured and such results can be of interest for a variety of reasons.
Technical Paper

Exhaust Emissions from Two Euro 6d-Compliant Plug-In Hybrid Vehicles: Laboratory and On-Road Testing

2021-04-06
2021-01-0605
This paper discusses the legislative situation regarding type approval of plug-in hybrid vehicles (also known as off-vehicle charging hybrid-electric vehicles, OVC-HEV) in the range of exhaust emissions and fuel consumption. A range of tests were conducted on two Euro 6d-complaint OVC-HEVs to quantify emissions. Procedures were based on EU legislative requirements. For laboratory (chassis dyno) testing, two different test cycles and three different ambient temperatures were used for testing. Furthermore, in some cases additional measurements were performed, including measurement of emissions of particulate matter and continuous analysis of regulated and unregulated pollutants in undiluted exhaust. Consumption of electrical energy was also monitored. On-road testing was conducted on the test vehicle tested on the chassis dyno in the tests mentioned above, as well as on a second OVC-HEV test vehicle.
Technical Paper

Exhaust Emissions from an SUV with a Spark-Ignition Engine Tested Using EU and US Legislative Driving Cycles and EU RDE Procedures

2021-04-06
2021-01-0616
Despite an overall trend towards harmonization in vehicle regulations, regional differences persist in the area of exhaust emissions and fuel economy. The test procedure employed can exert a significant impact on the results obtained. In this paper, the EU and US type approval procedures for light duty vehicles are briefly compared and results obtained from several types of test procedure are presented. Specifically, emissions tests were performed on a single SUV which met US Tier III emissions limits. The vehicle featured a conventional, naturally aspirated spark ignition engine with indirect fuel injection and an aftertreatment system consisting of three-way catalysts with no dedicated particulate filtration device. The vehicle’s engine displacement, total mass and power-to-mass ratio were relatively representative of the upper end of the US market, but represented an outlying vehicle in terms of the characteristics of the EU fleet.
Technical Paper

The Variation of Functional Characteristics of a Euro VI Selective Catalytic Reduction Reactor after Ageing

2020-09-15
2020-01-2205
The selective catalytic reduction (SCR) of nitrogen oxides by ammonia is commonly applied as a method of exhaust aftertreatment for lean burn compression ignition (CI) engines. The catalytic reactor of an SCR system, like all catalytic emission control devices, is susceptible to partial deactivation as its operating time progresses. Long-term exposure of an SCR reactor to exhaust gas of fluctuating temperature and composition results in variations of the characteristics of its catalytically active layer. The aim of this study was to observe and investigate the variation of parameters characterizing the SCR reactor as a result of its ageing. Attention was paid to changes in ammonia storage capacity, selectivity of chemical reactions and maximum achievable NOx conversion efficiency. The experimental setup was a heavy duty (HD) Euro VI-compliant engine and its aftertreatment system (ATS). The setup was installed on a transient engine dyno instrumented with emission measurement devices.
Technical Paper

An Analysis of Emissions at Low Ambient Temperature from Diesel Passenger Cars Using the WLTP Test Procedure

2020-09-15
2020-01-2186
The aim of this paper is to analyse the results of regulated and unregulated emissions and carbon dioxide (CO2) emissions of passenger cars equipped with compression-ignition engines that meet the emission Euro 6d standards. Both test vehicles featured selective catalytic reduction (SCR) systems for control of oxides of nitrogen (NOx) and one vehicle also featured a passive NOx absorber (PNA). Research was performed using the current European Union exhaust emission test methods for passenger cars (Worldwide harmonized Light vehicles Test Procedures (WLTP)). Emission testing was performed on a chassis dynamometer, within a climatic chamber, at two different ambient temperatures: 23°C (i.e. Type I test) and -7°C (known as a Type VI test - currently not required for this engine type according to EU legislative requirements).
Technical Paper

A Comparison of Tailpipe Gaseous Emissions from the RDE and WLTP Test Procedures on a Hybrid Passenger Car

2020-09-15
2020-01-2217
Non-plugin hybrids represent a technology with the capability to significantly reduce fuel consumption (FC), without any changes to refuelling infrastructure. The EU market share for this vehicle type in the passenger car segment was 3% in 2018 and this powertrain type remains of interest as an option to meet the European Union (EU) fleet average CO2 limits. EU legislative procedures require emissions limits to be met during the chassis dynamometer test and in the on-road real driving emissions (RDE) test, while official CO2/FC figures are quantified via the laboratory chassis dynamometer test only. This study employed both legislative test procedures and compared the results. Laboratory (chassis) dynamometer testing was conducted using the Worldwide Harmonised Light Vehicles Test Procedure (WLTP). On-road testing was carried out in accordance with RDE requirements, measuring the concentration of regulated gaseous emissions and the number of solid particles (PN).
Technical Paper

Accelerated Ageing Method of Three Way Catalyst Run on Test Bed with Emission Performance and Oxygen Storage Capacity Evaluation

2020-09-15
2020-01-2189
The aim of this paper was to describe a method of accelerated three way catalytic converter (TWC) ageing performed on the engine test bed for European On Board Diagnostics (EOBD) monitoring purposes and screening of different catalysts solutions. To accelerate the catalyst ageing process, the exhaust gas temperature was elevated to a range 1000 - 1200°C, which is typical for an ageing cycle performed using ovens. Catalyst emissions performance was checked at new condition (after degreening) and subsequently at predefined ageing intervals, based on the oxygen storage capacity (OSC) evaluation. The emission tests were performed in the laboratory on the chassis dynamometer using legislative cycles. The accelerated ageing method was found to be of use for verifying the EOBD functionality under vehicle operation with a degraded catalyst substrate.
Technical Paper

RDE-Compliant PEMS Testing of a Gasoline Euro 6d-TEMP Passenger Car at Two Ambient Temperatures with a Focus on the Cold Start Effect

2020-04-14
2020-01-0379
European Union RDE (real driving emissions) legislation requires that new vehicles be subjected to emissions tests on public roads. Performing emissions testing outside a laboratory setting immediately raises the question of the impact of ambient conditions - especially temperature - on the results. In the spirit of RDE legislation, a wide range of ambient temperatures are permissible, with mathematical moderation (correction) of the results only permissible for ambient temperatures <0°C and >+30°C. Within the standard range of temperatures (0°C to +30°C), no correction for temperature is applied to emissions results and the applicable emissions limits have to be met. Given the well-known link between the thermal state of an engine and its emissions following cold start, ambient temperature can be of great importance in determining whether a vehicle meets emissions requirements during an RDE test.
Technical Paper

RDE Testing of Passenger Cars: The Effect of the Cold Start on the Emissions Results

2019-04-02
2019-01-0747
This paper discusses the importance of the inclusion of emissions from the cold start event during legislative on-road tests on passenger cars (RDE - real driving emissions tests conducted under real-world driving conditions, as defined by EU legislation). Results from a recently-registered gasoline-powered vehicle are presented, with the main focus on the comparison of exhaust emission results: excluding/including the cold start during the initial phase of the RDE test. Cold start is the most challenging aspect of emissions control for vehicles with spark ignition engines and the inclusion of the cold start event in RDE test procedure has wide-ranging implications both for the testing process and compliance with RDE legislation via optimisation of aftertreatment systems and the engine calibration. In addition to some theoretical arguments, the results of an RDE-compliant test performed using the aforementioned procedures are presented.
Technical Paper

A Comparison of Gaseous Emissions from a Hybrid Vehicle and a Non-Hybrid Vehicle under Real Driving Conditions

2018-04-03
2018-01-1272
In this study, two vehicles were tested under real driving conditions with gaseous exhaust emissions measured using a portable emissions measurement system (PEMS). One of the vehicles featured a hybrid powertrain with a spark ignition internal combustion engine, while the other vehicle featured a non-hybrid (conventional) spark ignition internal combustion engine. Aside from differences in the powertrain, the two test vehicles were of very similar size, weight and aerodynamic profile, meaning that the power demand for a given driving trace was very similar for both vehicles. The test route covered urban conditions (but did include driving on a road with speed limit 90 km/h). The approximate test route distance was 12 km and the average speed was very close to 40 km/h.
Technical Paper

Analysis of Emission Factors in RDE Tests As Well as in NEDC and WLTC Chassis Dynamometer Tests

2016-04-05
2016-01-0980
This paper presents a study of passenger cars in terms of emissions measurements in tests conducted under real driving conditions (RDE - Real Driving Emissions) by means of PEMS (Portable Emission Measurement System) equipment. A special feature of the RDE tests presented in this paper is that they were performed under Polish conditions and the specified parameters may differ from those in most other European Union countries. Emission correction coefficients have been defined, based on the test results, equal to the increase (or decrease) of driving emissions during the laboratory (‘chassis dyno’) test or during normal usage in relation to the EU emission standards (emission class) of the vehicle.
Journal Article

Low Ambient Temperature Cold Start Emissions of Gaseous and Solid Pollutants from Euro 5 Vehicles featuring Direct and Indirect Injection Spark-Ignition Engines

2013-09-08
2013-24-0174
Spark ignition (SI) engines are susceptible to excess emissions at low ambient temperatures. Direct injection leads to the formation of particulate matter (PM), and direct injection spark ignition (DISI) engines should show greater PM emissions at low ambient temperatures. This study compares excess emissions of gaseous and solid pollutants following cold start at a low ambient temperature and the standard test temperature. Euro 5 passenger cars were tested on a chassis dynamometer within BOSMAL's climate-controlled test chamber, according to European Union legislation (−7°C over the urban driving cycle (UDC), and at 25°C). Two vehicles were also tested over the entire New European Driving Cycle (NEDC). Emissions of regulated compounds and carbon dioxide were analyzed; particulate emissions (both mass and number) were also measured, all using standard procedures.
Technical Paper

Chassis Dynamometer Testing of Ammonia Emissions from Light-Duty SI Vehicles in the Context of Emissions of Reactive Nitrogen Compounds

2013-04-08
2013-01-1346
Ammonia is a reactive nitrogen compound (RNC - nitrogen-based gaseous molecules with multiple adverse impacts on human health and the biosphere). A three-way catalyst can produce substantial quantities of ammonia through various reaction pathways. This study presents a brief literature review, and presents experimental data on ammonia emissions from seven Euro 5 passenger cars, using different gasoline fuels and a CNG fuel. All vehicles were tested on a chassis dynamometer over the New European Driving Cycle. For six of the vehicles, ammonia was quantified directly at tailpipe (using two different analyzers); emissions from one vehicle were subjected to Fourier Transform Infra-Red (FTIR) analysis. Emissions of ammonia from these vehicles were generally low in comparison to other chassis dynamometer studies, perhaps attributable to the favorable laboratory test conditions and the age of the vehicles.
Journal Article

Performance of Particle Oxidation Catalyst and Particle Formation Studies with Sulphur Containing Fuels

2012-04-16
2012-01-0366
The aim of this paper is to analyze the quantitative impact of fuel sulfur content on particulate oxidation catalyst (POC) functionality, focusing on soot emission reduction and the ability to regenerate. Studies were conducted on fuels containing three different levels of sulfur, covering the range of 6 to 340 parts per million, for a light-duty application. The data presented in this paper provide further insights into the specific issues associated with usage of a POC with fuels of higher sulfur content. A 48-hour loading phase was performed for each fuel, during which filter smoke number, temperature and back-pressure were all observed to vary depending on the fuel sulfur level. The Fuel Sulfur Content (FSC) affected also soot particle size distributions (particle number and size) so that with FSC 6 ppm the soot particle concentration was lower than with FSC 65 and 340, both upstream and downstream of the POC.
Journal Article

A Comparison of Ammonia Emission Factors from Light-Duty Vehicles Operating on Gasoline, Liquefied Petroleum Gas (LPG) and Compressed Natural Gas (CNG)

2012-04-16
2012-01-1095
Vehicular ammonia emissions are currently unregulated, even though ammonia is harmful for a variety of reasons, and the gas is classed as toxic. Ammonia emissions represent a serious threat to air quality, particularly in urban settings; an ammonia emissions limit may be introduced in future legislation. Production of ammonia within the cylinder has long been known to be very limited. However, having reached its light-off temperature, a three-way catalyst can produce substantial quantities of ammonia through various reaction pathways. Production of ammonia is symptomatic of overly reducing conditions within the three-way catalyst (TWC), and depends somewhat upon the particular precious metals used. Emission is markedly higher during periods where demand for engine power is higher, when the engine will be operating under open-loop conditions.
Technical Paper

A Study of Gasoline-Ethanol Blends Influence on Performance and Exhaust Emissions from a Light-Duty Gasoline Engine

2012-04-16
2012-01-1052
This paper evaluates the possibility of using bioethanol blends (mixtures of gasoline fuel and ethanol derived from biomass) of varying strengths in an unmodified, small-displacement European Euro 5 light-duty gasoline vehicle. The influence of different proportions of bioethanol in the fuel blend (E5, E10, E25, E50 and E85) on the emission of gaseous pollutants, such as: carbon monoxide, hydrocarbons, oxides of nitrogen and carbon dioxide was tested at normal (22°C) and low (-7°C) ambient temperatures for a light-duty vehicle during the NEDC cycle on a chassis dynamometer. Engine performance metrics were also tested. All test results are presented in comparison to standard European gasoline (E5). Tailpipe emission data presented here suggest that modest improvements in air quality could result from usage of low-to-mid ethanol blends in the vehicle tested.
Technical Paper

The Effect of Various Petrol-Ethanol Blends on Exhaust Emissions and Fuel Consumption of an Unmodified Light-Duty SI Vehicle

2011-09-11
2011-24-0177
Due to limited fossil fuel resources and a need to reduce anthropogenic CO₂ emissions, biofuel usage is increasing in multiple markets. Ethanol produced from the fermentation of biomass has been of interest as a potential partial replacement for petroleum for some time; for spark-ignition engines, bioethanol is the alternative fuel which is currently of greatest interest. At present, the international market for ethanol fuel consists of E85 fuel (with 85 percent ethanol content), as well as lower concentrations of ethanol in petrol for use in standard vehicles (E5, E10). The impact of different petrol-ethanol blends on exhaust emissions from unmodified vehicles remains under investigation. The potential for reduced exhaust emissions, improved security of fuel supply and more sustainable fuel production makes work on the production and usage of ethanol and its blends an increasingly important research topic.
Technical Paper

The Effect of Pure RME and Biodiesel Blends with High RME Content on Exhaust Emissions from a Light Duty Diesel Engine

2009-11-02
2009-01-2653
The use of biofuels (biodiesel and gasoline-alcohol blends) in vehicle powertrains has grown in recent years in European Union, the United States, Japan, India, Brazil and many other countries due to limited fossil fuel sources and necessary reduction of anthropogenic CO2 emissions. European car manufacturers have approved up to 5 percent of biodiesel blend in diesel fuel (B5 biodiesel blend) which meets European fuel standards EN 14214 and EN 590. The goal for research is to achieve higher biodiesel content in diesel fuel B10 and B20, without resorting to larger diesel engines and fuel feed system modernization. This paper evaluates the possibility of using higher FAME content in biodiesel blends (mixture of diesel fuel and Fatty Acid Methyl Esters) in modern Euro 4 vehicle with direct-injection, common-rail and turbocharged light-duty diesel engine with standard engine ECU calibration and standard injection equipment (not tuned for biodiesel).
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