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We propose a novel dual-fuel combustion model for simulating heavy-duty engines with the G-Equation. Dual-Fuel combustion strategies in such engines features direct injection of a high-reactivity fuel into a lean, premixed chamber which has a high resistance to autoignition. Distinct combustion modes are present: the DI fuel auto-ignites following chemical ignition delay after spray vaporization and mixing; a reactive front is formed on its surroundings; it develops into a well-structured turbulent flame, which propagates within the premixed charge. Either direct chemistry or the flame-propagation approach (G- Equation), taken alone, do not produce accurate results. The proposed Dual-Fuel model decides what regions of the combustion chamber should be simulated with either approach, according to the local flame state; and acts as a “kernel” model for the G- Equation model. Direct chemistry is run in the regions where a premixed front is not present.

This study applies high-speed particle image velocimetry (HS-PIV) and flame image velocimetry (HS-FIV) to show flow fields under the effect of varied swirl ratios in a small-bore optical compression-ignition engine. The base swirl ratio and maximum swirl ratio conditions were applied to investigate structures, magnitude and turbulence distribution of the in-cylinder flow as well as the flow within the flame. For each swirl ratio, 100 individual cycles were measured for PIV analysis at motoring conditions and then another 100 cycles for FIV analysis at firing conditions. The derived flow fields were ensemble averaged to show flow structure evolution while the spatial filtering method was applied to extract high-frequency flow component for the analysis of turbulence distributions. The results showed that the intake air flow generates undefined, chaotic flow fields, which are followed by a gradual production of an asymmetric swirl flow.

The enhancement of vortex development, fuel-air mixing and heat release in diesel spray flame by inversed-delta injection rate shaping, having been predicted via LES simulation with detailed chemical kinetics, is experimentally confirmed for the first time. Newly developed 3-injector TAIZAC (TAndem Injector Zapping ACtivation) injector realizing aggressive inversed-delta injection rate shaping was used for single-shot combustion experiments in a constant volume combustion vessel. Simultaneous high-speed (120,000fps) and high-resolution (1,280 x 704 pixels) laser schlieren and UV OH* chemiluminescence imaging combined with subsequent Flame Imaging Velocimetry (FIV) analysis was employed to elucidate the correlation between vortex development and enhanced heat release.

A hydrogen-diesel dual direct injection (H2DDI) combustion strategy in a compression-ignition engine is investigated numerically, reproducing the configuration of previous experimental investigations. These experiments demonstrated the potential of up to 50% diesel substitution by hydrogen while maintaining high engine efficiency; nevertheless, the emission of NOx increased compared with diesel operation and was strongly dependent on the hydrogen injection timing. This implies the efficiency and NOx emission are closely associated with hydrogen charge stratification; however, the underlying mechanisms are not fully understood. Aiming to highlight the hydrogen injection-timing influence on hydrogen/air mixture stratification and engine performance, the present study numerically investigates the mixture formation and combustion process in the H2DDI engine concept using Converge, a three-dimensional fluid dynamics simulation code.

Recently developed gasoline engines utilize more aggressive EGR rate to meet the emissions and fuel economy regulations. The EGR temperature is often estimated by the ECU and its accuracy affects the estimations of EGR flow rate and intake air flow rate and temperature. Therefore, the accuracy of EGR temperature estimation becomes more important than ever for precise EGR rate control. Typical lookup map based EGR cooler model without the sensitivity to the coolant flow rate is acceptable and widely used if the heat capacity of the coolant side is high enough. However, the coolant flow rate under real vehicle driving conditions often visit low-speed high-load part of the engine map where the lookup map based model suffers from the accuracy issues. This paper presents an investigation of the accuracy of the lookup map based model under different heat capacity conditions. In this study, a simple EGR cooler model based on effectiveness-NTU method was also developed.

Global deployment of autonomous capability for commercial vehicles is a big challenge. In order to improve the robustness of autonomous approach under different traffic scenarios, environments, road conditions, and driver behaviors, a combined approach of virtual simulation, vehicle-in-the-loop (VIL) testing, proving ground testing, and final field testing have been established for algorithms validation. During the validation platform setup, different platforms for different functionalities have been studied, including open source virtual testing environment (CARLA, AirSim), and commercial one (IPG). We also cooperate with MCity to do proving ground validation. In virtual testing, the functionality of sensors (camera, radar, Lidar, GPS, IMU) and vehicle dynamic models can be applied in the virtual environment. In VIL testing, real world and virtual test will be connected for different validation purposes.

High-speed soot luminosity movies are widely used to visualise flame development in optical diesel engines thanks to its simple setup and relatively low cost. Recent studies demonstrated the high-speed soot luminosity movies are not only effective in showing the overall distribution and temporal evolution of sooting flames but also flow fields within the flame through the application of combustion (or flame) image velocimetry. The present study aims to improve this imaging technique by systematically evaluating key image processing parameters based on high-speed soot luminosity movies obtained from a single-cylinder, small-bore optical diesel engine. The raw soot luminosity movies are processed using PIVlab - a Matlab-based open-source code widely used for particle image velocimetry (PIV) applications.

Stringent particulate emission regulations are applied to spark-ignition direct-injection (SIDI) engines, calling for a significant in-cylinder reduction of soot particles. To enhance fundamental knowledge of the soot formation and oxidation process inside the cylinder of the engine, a new in-flame particle sampling system has been developed and implemented in a working optical SIDI engine with a side-mounted, wall-guided injection system. Using the sampling probes installed on the piston top, the soot particles are directly sampled from the petrol flame for detailed analysis of particle size distribution, structure, and shape. At the probe tip, a transmission electron microscope (TEM) grid is stored for the soot collection via thermophoresis, which is imaged and post-processed for statistical analysis. Simultaneously, the flame development was recorded using two high-speed cameras to evidence the direct exposure of the sampling grids to the soot-laden diffusion flames and pool fires.

Water injection (WI) can improve gasoline engine performance and efficiency, and on-board water recovery technology could eliminate the need for customers to refill an on-board water reservoir. In this regard, the technical feasibility of exhaust water recovery (EWR) is described in this paper. Water injection testing was conducted at a full load condition (5000 rpm/18.1 bar BMEP) and a high load condition (3000 rpm/14.0 bar BMEP) on a turbocharged gasoline direction injection (GTDI) engine. Water recovery testing was conducted both after the exhaust gas recirculation (EGR) cooler and after the charge air cooler (CAC) at a high load (3000 rpm/14.0 bar BMEP), as well as a part load (2080 rpm/6.8 bar BMEP) condition, at temperatures ca. 10-15 °C below the dew point of the flow stream. Three types of water separation designs were tested: a passive cyclone separator (CS), a passive membrane separator (MEM), and an active separator (AS).

The present study explores the effect of in-cylinder generated non-thermal plasma on hydroxyl and soot development. Plasma was generated using a newly developed Microwave Discharge Igniter (MDI), a device which operates based on the principle of microwave resonation and has the potential to accentuate the formation of active radical pools as well as suppress soot formation while stimulating soot oxidation. Three diagnostic techniques were employed in a single-cylinder small-bore optical diesel engine, including chemiluminescence imaging of electronically excited hydroxyl (OH*), planar laser induced fluorescence imaging of OH (OH-PLIF) and planar laser induced incandescence (PLII) imaging of soot. While investigating the behaviour of MDI discharge under engine motoring conditions, it was found that plasma-induced OH* signal size and intensity increased with higher in-cylinder pressures albeit with shorter lifetime and lower breakdown consistency.

External Exhaust Gas Recirculation (EGR) has been used on diesel engines for decades and has also been used on gasoline engines in the past. It is recently reintroduced on gasoline engines to improve fuel economy at mid and high engine load conditions, where EGR can reduce throttling losses and fuel enrichment. Fuel enrichment causes fuel penalty and high soot particulates, as well as hydrocarbon (HC) emissions, all of which are limited by emissions regulations. Under stoichiometric conditions, gasoline engines can be operated at high EGR rates (> 20%), but more than diesel engines, its intake gas including external EGR needs extreme cooling (down to ~50°C) to gain the maximum fuel economy improvement. However, external EGR and its problems at low temperatures (fouling, corrosion & condensation) are well known.

One major drawback of spark-ignition direct-injection (SIDI) engines is increased particulate matter (PM) and unburned hydrocarbon emissions at high load, due to wall wetting and a reduction in available air/fuel mixing time when compared to port-fuel injection (PFI). It is therefore necessary to understand the mechanics behind injection strategies which are capable of reducing these emissions while also maintaining the performance and efficiency of the engine. This study investigates the effect of varying the number fuel injection events and equivalence ratio on the operation of a wall-guided SIDI (WG-SIDI) engine. Of particular interest is how increased mixture homogeneity achieved by the double injection events impacts in-cylinder conditions and flame development.

This paper is part of a larger body of experimental and computational work devoted to studying the role of close-coupled post injections on soot reduction in a heavy-duty optical engine. It is a continuation of an earlier computational paper. The goals of the current work are to develop new CFD analysis tools and methods and apply them to gain a more in depth understanding of the different in-cylinder environments into which fuel from main- and post-injections are injected and to study how the in-cylinder flow, thermal and chemical fields are transformed between start of injection timings. The engine represented in this computational study is a single-cylinder, direct-injection, heavy-duty, low-swirl engine with optical components. It is based on the Cummins N14, has a cylindrical shaped piston bowl and an eight-hole injector that are both centered on the cylinder axis. The fuel used was n-heptane and the engine operating condition was light load at 1200 RPM.

This paper presents engine performance and emissions of coconut oil-derived 10% biodiesel blends in petroleum diesel demonstrating simultaneous reduction of smoke and NOx emissions and increased brake power. The experiments were performed in a single-cylinder version of a light-duty diesel engine for three different fuels including a conventional diesel fuel and two B10 fuels of chemical-catalyst-based methyl-ester biodiesel (B10mc) and biological-catalyst-based ethyl-ester biodiesel (B10eb). The engine tests were conducted at fixed speed of 2000 rpm and injection pressure of 130 MPa. In addition to the fuel variation, the injection timing and rate of exhaust gas recirculation (EGR) were also varied because they impact the combustion and thus the efficiency and emissions significantly.

In this paper, numerical simulations of an automotive-size optical diesel engine have been conducted employing the Reynolds-Averaged Navier-Stokes (RANS) equations with the standard k-ε turbulence model and a reduced n-heptane chemical mechanism implemented in OpenFOAM. The current paper builds on a previous work where the model has been validated for the same engine using optical diagnostic data. The present study investigates numerically the influence of different operating conditions - relevant for modern diesel engines - on the mixture formation development under non-reactive conditions as well as low- and high-temperature ignition behaviour and flame evolution in the presence of strong jet-wall interactions typically encountered in automotive-size diesel engines. Also, emissions of CO and unburned hydrocarbons (UHC) are considered.

The impact of fuel injection pressure on the development of diesel flames has been studied in a light-duty optical engine. Planer laser-induced fluorescence imaging of fuel (fuel-PLIF) and hydroxyl radicals (OH-PLIF) as well as line-of-sight integrated chemiluminescence imaging of cool-flame and OH* were performed for three different common-rail pressures including 70, 100, and 130 MPa. The injection timing and injected fuel mass were held constant resulting in earlier end of injection for higher injection pressure. The in-cylinder pressure was also measured to understand bulk-gas combustion conditions through the analysis of apparent heat release rate. From the cool-flame images, it is found that the low-temperature reaction starts to occur in the wall-interacting jet head region where the fuel-air mixing could be enhanced due to a turbulent ring-vortex formed during jet-wall interactions.

Reactivity Controlled Compression Ignition (RCCI) has been shown to be an attractive concept to achieve clean and high efficiency combustion. RCCI can be realized by applying two fuels with different reactivities, e.g., diesel and gasoline. This motivates the idea of using a single low reactivity fuel and direct injection (DI) of the same fuel blended with a small amount of cetane improver to achieve RCCI combustion. In the current study, numerical investigation was conducted to simulate RCCI and HCCI combustion and emissions with various fuels, including gasoline/diesel, iso-butanol/diesel and iso-butanol/iso-butanol+di-tert-butyl peroxide (DTBP) cetane improver. A reduced Primary Reference Fuel (PRF)-iso-butanol-DTBP mechanism was formulated and coupled with the KIVA computational fluid dynamic (CFD) code to predict the combustion and emissions of these fuels under different operating conditions in a heavy duty diesel engine.

Control of the timing and magnitude of heat release is one of the biggest challenges for premixed compression ignition, especially when attempting to operate at high load. Single-fuel strategies such as partially premixed combustion (PPC) use direct injection of gasoline to stratify equivalence ratio and retard heat release, thereby reducing pressure rise rate and enabling high load operation. However, retarding the heat release also reduces the maximum work extraction, effectively creating a tradeoff between efficiency and noise. Dual-fuel strategies such as reactivity controlled compression ignition (RCCI) use premixed gasoline and direct injection of diesel to stratify both equivalence ratio and fuel reactivity, which allows for greater control over the timing and duration of heat release. This enables combustion phasing closer to top dead center (TDC), which is thermodynamically favorable.

A novel 2-zone combustion system was examined at medium load operation consistent with loads in the light duty vehicle drive cycle (7.6 bar BMEP and 2600 rev/min). Pressure rise rate and noise can limit the part of the engine map where pre-mixed combustion strategies such as HCCI or RCCI can be used. The present 2-zone pistons have an axial projection that divides the near TDC volume into two regions (inner and outer) joined by a narrow communication channel defined by the squish height. Dividing the near TDC volume provides a means to prepare two fuel-air mixtures with different ignition characteristics. Depending on the fuel injection timing, the reactivity of the inner or outer volume can be raised to provide an ignition source for the fuel-air mixture in the other, less reactive volume. Multi-dimensional CFD modeling was used to design the 2-zone piston geometry examined in this study.

While Low Temperature Combustion (LTC) strategies such as Reactivity Controlled Compression Ignition (RCCI) exhibit high thermal efficiency and produce low NOx and soot emissions, low load operation is still a significant challenge due to high unburnt hydrocarbon (UHC) and carbon monoxide (CO) emissions, which occur as a result of poor combustion efficiencies at these operating points. Furthermore, the exhaust gas temperatures are insufficient to light-off the Diesel Oxidation Catalyst (DOC), thereby resulting in poor UHC and CO conversion efficiencies by the aftertreatment system. To achieve exhaust gas temperature values sufficient for DOC light-off, combustion can be appropriately phased by changing the ratio of gasoline to diesel in the cylinder, or by burning additional fuel injected during the expansion stroke through post-injection.