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Journal Article

Feasibility of Multiple Piston Motion Control Approaches in a Free Piston Engine Generator

2019-10-22
2019-01-2599
The control and design optimization of a Free Piston Engine Generator (FPEG) has been found to be difficult as each independent variable changes the piston dynamics with respect to time. These dynamics, in turn, alter the generator and engine response to other governing variables. As a result, the FPEG system requires an energy balance control algorithm such that the cumulative energy delivered by the engine is equal to the cumulative energy taken by the generator for stable operation. The main objective of this control algorithm is to match the power generated by the engine to the power demanded by the generator. In a conventional crankshaft engine, this energy balance control is similar to the use of a governor and a flywheel to control the rotational speed. In general, if the generator consumes more energy in a cycle than the engine provides, the system moves towards a stall.
Journal Article

Sensitivity Analysis and Control Methodology for Linear Engine Alternator

2019-04-02
2019-01-0230
Linear engine alternator (LEA) design optimization traditionally has been difficult because each independent variable alters the motion with respect to time, and therefore alters the engine and alternator response to other governing variables. An analogy is drawn to a conventional engine with a very light flywheel, where the rotational speed effectively is not constant. However, when springs are used in conjunction with an LEA, the motion becomes more consistent and more sinusoidal with increasing spring stiffness. This avoids some attractive features, such as variable compression ratio HCCI operation, but aids in reducing cycle-to-cycle variation for conventional combustion modes. To understand the cycle-to-cycle variations, we have developed a comprehensive model of an LEA with a 1kW target power in MATLAB®/Simulink, and an LEA corresponding to that model has been operated in the laboratory.
Technical Paper

Emissions from Low- and Mid-Level Blends of Anhydrous Ethanol in Gasoline

2019-04-02
2019-01-0997
Typically ethanol is present in gasoline as a 10% blend by volume (E10), although E15, E85 (51 to 83%), and E0 are also available at selected stations. Numerous studies of tailpipe regulated emissions have been conducted to compare emissions from E10 and E0, and there is a growing body of literature addressing blends of E15 and higher. Isolating the effect of ethanol in a study is philosophically difficult, because the ethanol naturally displaces some hydrocarbons, because the ethanol interacts with the remaining gasoline, and because properties of mixing are often nonlinear. Some studies have used splash blending, simply mixing the ethanol with a reference gasoline to produce a blend for comparison to the reference. Others have used match blending, where the objective is to match selected properties of the blend to properties of a reference gasoline.
Journal Article

Fundamental Analysis of Spring-Varied, Free Piston, Otto Engine Device

2014-04-01
2014-01-1099
Conventional crank-based engines are limited by mechanical, thermal, and combustion inefficiencies. The free piston of a linear engine generator reduces frictional losses by avoiding the rotational motion and crankshaft linkages. Instead, electrical power is generated by the oscillation of a translator through a linear stator. Because the free piston is not geometrically constrained, dead center positions are not specifically known. This results in a struggle against adverse events like misfire, stall, over-fueling, or rapid load changes. It is the belief that incorporating springs will have the dual benefit of increasing frequency and providing a restoring force to aid in greater cycle to cycle stability. For dual free piston linear engines the addition of springs has not been fully explored, despite growing interest and literature.
Technical Paper

Investigation of On-Road Crosswinds on Interstate Tractor-Trailer Aerodynamic Efficiency

2014-04-01
2014-01-0608
Heavy duty tractor-trailers under freeway operations consume about 65% of the total engine shaft energy to overcome aerodynamic drag force. Vehicles are exposed to on-road crosswinds which cause change in pressure distribution with a relative wind speed and yaw angle. The objective of this study was to analyze the drag losses as a function of on-road wind conditions, on-road vehicle position and trajectory. Using coefficient of drag (CD) data available from a study conducted at NASA Ames, Geographical Information Systems model, time-varying weather data and road data, a generic model was built to identify the yaw angles and the relative magnitude of wind speed on a given route over a given time period. A region-based analysis was conducted for a study on interstate trucking operation by employing I-79 running through West Virginia as a case study by initiating a run starting at 12am, 03/03/2012 out to 12am, 03/05/2012.
Journal Article

Design of a Flywheel Based Energy Storage and Distribution System for Rural Villages in China

2009-04-20
2009-01-0525
There are 30 million people in remote, rural communities in China without access to electricity. The government of China has initiated an ongoing effort to provide constant, reliable power to these citizens. Renewable energy is being utilized to solve this problem, which necessitates the use of a storage medium for energy, because renewable energies (i.e. wind and/or solar power) are inherently intermittent, variable, and largely unpredictable. By storing excess energy when it is plentiful (for a maximum feasible time of two days) and distributing it to the community in times of scarcity, the intermittent power is effectively leveled and auxiliary power is provided. A high-inertia flywheel was designed for this application because of its simplicity, ease of maintenance, low cost, and reliability. This design addresses many problems including bearing losses, aerodynamic losses, and distribution losses. The proposed design consists of a six spoke layout with a large outer ring.
Journal Article

Crankcase Particulate Emissions from Diesel Engines

2008-06-23
2008-01-1751
In 2007, US EPA implemented the rule that the crankcase emissions be added to the tailpipe emissions to determine the total emissions from a diesel engine if the crankcase were not closed, but few data exist to quantify crankcase emissions from earlier model diesel engines. This paper presents the results of a study on the measurement of the size distribution and number concentration of particulate matter (PM) emitted from the crankcase vents from four different diesel engines under different engine speeds and loads. The engines used in the study were a 1992 Detroit Diesel Series 60, a 1996 Caterpillar 3406E, a 1997 Cummins B5.9 and a 1995 Mack E7-400. The Detroit Diesel engine was tested on an engine dynamometer and crankcase and tailpipe particulates were observed at varying engine speeds and loads. The other three engines were mounted in vehicles, and crankcase PM was observed at several engine speeds with no external load.
Technical Paper

High-Level Modeling of an RF Pulsed Quarter Wave Coaxial Resonator with Potential use as an SI Engine Ignition Source

2008-04-14
2008-01-0089
Significant environmental and economic benefit could be obtained if spark ignited (SI) engines could be made more efficient. Engine operation using leaner fuel air mixtures at higher power densities and pressures promise higher thermal efficiencies. Mixtures required for such operation are often difficult to ignite with traditional spark plugs. In pursuit of better ignition sources, this paper presents a high-level model of an alternative microwave plasma ignition source under development. In this publication, atmospheric measurements of a pulsed microwave ignitor are used to derive an empirical model that will allow for control and increased energy delivery to the device. The model accounts for a simplistic plasma formation delay, a drop in resonance frequency as a result of plasma formation, and a subsequent change in associated microwave reflection coefficient.
Technical Paper

Sealing and Structural Enhancement System for the Rear Cargo Ramp of a C-130 Aircraft

2007-09-17
2007-01-3883
At flight levels above the ceiling of 10,000 feet, during the operational phase of a sensor deployment system for a C-130 aircraft, it becomes necessary to seal the cargo hold to maintain pressure for the safety and comfort of the crew and operators. In order for the sensor deployment System to have full mission support capabilities for DoD reconnaissance needs, a system must be designed where-by the cargo area may be sealed once the system has been deployed. Currently, with the sensor pod in position, the ramp can be closed to within a few inches of the locked position. The door in this position, for stability during flight, must be locked and structurally supported to maintain the aircrafts design requirements. This presents the first of a series of issues that must be examined for the success of the final design. To seal the remaining area, an expanding “bladder-seal” has been developed.
Technical Paper

Experimental Investigation of Dielectrics for Use in Quarter Wave Coaxial Resonators

2007-04-16
2007-01-0256
Current research has involved manipulating the ignition inside of the combustion chamber. It has been demonstrated that an RF plasma flame can be generated from microwaves in a Quarter Wave Coaxial Cavity Resonator (QWCCR). By using this method, it may become possible for researchers to improve combustion and ignition characteristics of a modern internal combustion engine. Filling a plasma cavity with an appropriate dielectric medium can both alter electromagnetic properties and provide a suitable protective barrier to the harsh condition inside of a combustion cylinder. It is the purpose of this paper is to investigate both the operating frequency and quality factor of dielectric-filled cavities, as well as to suggest dielectrics that would be suitable for such an application.
Technical Paper

Characterization and Abatement of Diesel Crankcase Emissions

2006-10-16
2006-01-3372
In 2007, the Environmental Protection Agency will begin measuring not only exhaust emissions from diesel engines, but also emissions from the crankcase if it is not vented into the engine intake. The 2007 government standards for emissions of carbon monoxide (CO), hydrocarbons (HC), oxides of nitrogen (NOx) and particulate matter (PM) will also become more restrictive. There is the additional concern that crankcase emissions from present day trucks and buses may impact the quality of air inside the vehicle. This paper presents data to characterize crankcase emissions and examines a crankcase emissions abatement system (CEAS), the New Condensator®, manufactured by World NCI. Rather than allowing crankcase emissions to leave via a vent tube, a CEAS re-circulates the emissions to the intake of the engine.
Technical Paper

Continued Computational Investigation into Circulation Control for the V-22 Osprey Download Reduction; Blowing Slot Optimization

2006-08-30
2006-01-2396
Previous studies have shown that using blowing slots can reduce the effects of the rotor downwash on the main wing of a tilt-rotor aircraft, particularly the V-22 Osprey. The current study investigates the placement and air velocity of the leading edge blowing slot for optimization of the download reduction. The realizable turbulent kinetic energy - rate of dissipation (rke) numerical model available in Fluent 6.2.12 was used to model the flow involved under the rotors and the subsequent downwash around the main wing. It was found that the leading edge blowing slot is most beneficial when it is placed just upwind of the separation point without blowing slots. In the current investigation the optimal configuration is found between 0 percent and 1 percent of the chord length.
Technical Paper

Evaluation of a Portable Micro-Dilution Tunnel Particulate Measurement System

2005-10-24
2005-01-3789
The Federal Test Procedure (FTP) for heavy-duty engines requires the use of a full-flow tunnel based constant volume sampler (CVS) which is costly to build and maintain, and requires a large workspace. A portable micro-dilution system that could be used for measuring on-board, in use emissions from heavy duty vehicles would be an inexpensive alternative compared to a full-flow CVS tunnel, as well as requiring significantly less workspace. This paper evaluates such a portable particulate matter measuring system. This micro-dilution tunnel operates on the same principle as a full-flow tunnel, however dilution ratios can be more easily controlled with the micro dilution system. The dilution ratios for the micro-dilution system were maintained at least four to one, as per ISO 8178 requirements, by measuring the mass flow rates of the dilution air and dilute exhaust.
Technical Paper

Maintenance Issues and Fail Safes of the Oculus Sensor Platform System

2005-10-03
2005-01-3427
When designing the Oculus sensor platform, many safety issues such as designing fail safes, adapting to flying situations, and examining situations produced by exposure to real-world conditions were taken into consideration. When predicting maintenance issues, environmental conditions that the platform will have to encounter were assessed. A material that was lightweight and strong enough to withstand the harsh environmental conditions experienced outside the C-130 aircraft was needed. In addition to the material used, another issue addressed was the ability to repair the platform easily and efficiently. Normal operations expose the components to significant wear and tear, which requires the replacement of parts to maintain safe operations. Oculus was constructed to allow for component replacement without deconstruction of the entire platform. While environmental factors were a concern, mechanical design and functionality, along with safety, was vital to the project.
Technical Paper

Experimental Stress/Strain Analysis of a Standardized Sensor Platform for a C-130 Aircraft

2005-10-03
2005-01-3426
Project Oculus is an in-flight deployable mechanical arm/pod system that will accommodate 500 pounds of sensor payload, developed for a C-130 military aircraft. The system is designed for use in counter narco-terrorism and surveillance applications by the Department of Defense and the National Guard [1]. A prototype of the system has been built and is in the testing/analysis phase. The purpose of this study was to analyze the actual stresses and strains in the critical areas found using previous Finite Element (FE) simulations and to ensure that acceptable safety requirements have been met. The system components tested will be redesigned, tested, and reconstructed in the case of unacceptable safety factors or if more reliable methods can be implemented. The system was built to be deployed and retracted in flight, to avoid causing any problems in take off and landing.
Technical Paper

Hub Connection Simulation of a Sensor Platform System

2005-10-03
2005-01-3425
In this analysis the structural integrity of the rotational system of a standardized roll-on, roll-off sensor pallet system was authenticated. The driving force behind this analysis was to ensure the structural integrity of the system and to locate the areas with optimization potential. This process will ideally lead to the weight reduction of individual components thereby allowing for the transportation of greater cargo during flight. Scaling down of these excessive areas will also allow for a reduced production cost and an increase in efficiency of the system. The study was comprised of the failure susceptibility of the individual components of the system. The major results include the optimization potential of individual components, as well as strategically rating and categorizing the failure capability of the components.
Technical Paper

Electromagnetic Compliance Issues of Project Oculus

2005-10-03
2005-01-3394
Project Oculus, an experimental configurable sensor platform for deploying airborne sensors on a C-130 aircraft, is currently in its pre-flight testing phase. The electronics driving the platform are available commercially off the shelf (COTS) and as such are not automatically rated to comply with stringent military electromagnetic standards as defined in MIL-STD-461. These COTS electronics include efficient switching power converters, variable frequency motor drives (VFD), and microprocessor based equipment, all of which can present electromagnetic interference (EMI) issues. Even in a design where EMI issues were not considered up front, it is often possible to bring the overall configuration into compliance. Switching and digital clock signals produce both conducted and radiated noise emissions. Long cable runs and enclosure apertures become noise transmitting antennas. Large switching currents place noise on the power lines causing interference with other equipment.
Technical Paper

Development of a Remote Sensor Deployment System for Expanded C4ISR Use of the C-130 Aircraft

2005-10-03
2005-01-3395
Enhancing the capabilities of established airframes to meet expanded mission requirements is preferential to the design of specialized aircraft. The high cost associated with the research and development of a specialized aircraft platform has shifted the concentration towards the modification of existing aircraft to support multiple C4ISR missions. The recently developed Oculus sensor deployment system is one such example of this trend, providing a fully integrated aerial visual enhancement platform with multi-mission capabilities. This paper provides a short survey of the Oculus sensor pallet system and overviews some of the multiple guidelines used which ensure that various remote sensing technologies may be securely and simultaneously deployed.
Technical Paper

Continued Computational Investigation into Circulation Control for the V-22 Osprey Download Reduction

2005-10-03
2005-01-3187
The commercially available RNG k-e turbulence model with enhanced wall treatment found in Fluent 6.1 was used to solve the flow over a V-22 Osprey wing equipped with blowing slots. The solutions were then compared to experimental data. Good correlation between the computational and experimental data was found. Download on the wing from the rotors while the aircraft is operating in vertical take-off and landing mode was found to be reduced by the blowing slots.
Technical Paper

Multidimensional Correlation Study Using Linear Regression of PM and NOX for Heavy Duty Diesel Vehicles

2005-04-11
2005-01-1618
When heavy-duty truck emissions rates are expressed in distance-specific units (such as g/mile), average speed and the degree of transient behavior of the vehicle activity can affect the emissions rate. Previous one-dimensional studies have shown some correlation of distance-specific emissions rates between cycles. This paper reviews emissions data sets from the 5-mode CARB Heavy Heavy-Duty Diesel Truck (HHDDT) Schedule, the Heavy Duty Urban Dynamometer Driving Schedule (UDDS) and an inspection and maintenance cycle, known as the AC5080. A heavy-duty chassis dynamometer was used for emissions characterization along with a full-scale dilution tunnel. The vehicle test weights were simulated at 56,000 lbs. Two-dimensional correlations were used to predict the emissions rate on one mode or cycle from the rates of two other modes or cycles.
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