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Technical Paper

A Study on N2O Formation Mechanism and Its Reduction in a Urea SCR System Employed in a DI Diesel Engine

2012-09-10
2012-01-1745
N₂O is known to have a significantly high global warming potential. We measured N₂O emissions in engine-bench tests by changing the NO/NH₃ ratio and exhaust gas temperature at the oxidation catalyst inlet in a heavy-duty diesel engine equipped with a urea SCR (selective catalytic reduction) system. The results showed that the peak N₂O production ratio occurred at an exhaust gas temperature of around 200°C and the maximum value was 84%. Moreover, the N₂O production ratio increased with increasing NO/NH₃. Thus, we concluded that N₂O is produced via the NO branching reaction. Based on our results, two methods were proposed to decrease N₂O formation. At low temperatures ~200°C, NO should be reduced by controlling diesel combustion to lower the contribution of NO to N₂O production. This is essential because the SCR system cannot reduce NOx at low temperatures.
Technical Paper

Distribution of Vapor Concentration of Fuel Mixed with High Volatility Component and Low Volatility Component

2010-10-25
2010-01-2274
The premixed charge compression ignition (PCCI) combustion in a compression ignition (Cl) engine is one of countermeasures against the very much severe regulation for exhaust gas of engine out. The authors have been proposed to use the fuel mixed with high volatility component and low volatility component to actualize PCCI combustion. This kind of fuel injected forms a fine and lean spray by the flash boiling phenomena which depends on the pressure and the temperature. The role of the former fuel is to decrease in the generation of particulate matters (PM) and that of the latter one is to break out the ignition. Thus, it is very much significant to find the distribution of vapor concentration of both fuels in a spray. This paper describes both distributions in a single diesel spray by use of the technique of laser induced fluorescence (LIF) in a constant volume chamber with high temperature at high pressure as the fundamental research.
Technical Paper

Effect of Breakup Model on Diesel Spray Structure Simulated by Large Eddy Simulation

2009-09-13
2009-24-0024
LES of non-evaporative diesel spray have been performed to investigate the effects of breakup models of Modified TAB, WAVE and KHRT model on computational results. KIVALES that is LES version of KIVA code was used for base code. In our KIVALES, CIP scheme was incorporated in order to suppress the numerical diffusion. Results showed that the breakup model is significantly affected on the calculated spray shape, because the droplet diameter determined by breakup models affects on the transmittance of the droplet momentum into the ambient gas, the evolution of the vortex structure in the gas phase and the droplet dispersion by the vortex structure.
Technical Paper

Improvement of NOx Reduction Rate of Urea-SCR System by NH3 Adsorption Quantity Control

2008-10-06
2008-01-2498
A urea SCR system was combined with a DPF system to reduce NOx and PM in a four liters turbocharged with intercooler diesel engine. Significant reduction in NOx was observed at low exhaust gas temperatures by increasing NH3 adsorption quantity in the SCR catalyst. Control logic of the NH3 adsorption quantity for transient operation was developed based on the NH3 adsorption characteristics on the SCR catalyst. It has been shown that NOx can be reduced by 75% at the average SCR inlet gas temperature of 158 deg.C by adopting the NH3 adsorption quantity control in the JE05 Mode.
Technical Paper

Visualization of Micro Structure in a Diesel Spray by Use of Photography with High Spatial Resolution

2008-10-06
2008-01-2465
It is very much necessary for researchers and engineers whose work is the field of combustion in a CI engine to find the information of droplets in a diesel spray. The information is strongly required to construct the model of spray built in the numerical code for its simulation and to be used for the verification of the accuracy of the calculation. This paper describes the photographing system with high spatial resolution, the distribution of droplet size and the vortex scale caused by the droplets motion by means of this system.
Journal Article

Miller-PCCI Combustion in an HSDI Diesel Engine with VVT

2008-04-14
2008-01-0644
A variable valve timing (VVT) mechanism has been applied in a high-speed direct injection (HSDI) diesel engine. The effective compression ratio (εeff) was lowered by means of late intake valve closing (LIVC), while keeping the expansion ratio constant. Premixed charge compression ignition (PCCI) combustion, adopting the Miller-cycle, was experimentally realized and numerically analyzed. Significant improvements of NOx and soot emissions were achieved for a wide range of engine speeds and loads, frequently used in a transient mode test. The operating range of the Miller-PCCI combustion has been expanded up to an IMEP of 1.30 MPa.
Technical Paper

Diesel Emissions Improvement by RME in a High Boost and EGR Single Cylinder Engine

2008-04-14
2008-01-1376
The biomass fuel is expected to solve the global warming due to a carbon neutral. A rapeseed oil methyl ester (RME) as biomass fuel was selected, and also a low sulfur diesel fuel is tested as reference fuel in this study. The experiments were carried out to improve diesel emissions and engine performance using high boost and high rate EGR system and a common rail injection system in a single cylinder engine. The diesel emissions and engine performance have been measured under the experimental conditions such as charging boost pressure from atmospheric pressure to 401.3kPa maximum and changing EGR rate from 0% to 40% maximum. RME contain about 10 mass % oxygen in the fuel molecule. Furthermore, RME does not contain aromatic hydrocarbons in the fuel. Due to these chemical properties, RME can be used at 40% high EGR condition.
Technical Paper

Effect of Exhaust Gas Recirculation on Exhaust Emissions from Diesel Engines Fuelled with Biodiesel

2007-09-16
2007-24-0128
Application of biodiesel fuel (BDF) to diesel engine is very effective to reduce CO2 emission, because bio-diesel is carbon neutral in principle. However, when biodiesel was applied to conventional diesel engines without modification for biodiesel, NOx emission was increased by the change in fuel characteristics. It is necessary to introduce some strategies into diesel engines fuelled with biodiesel for lower NOx emission than conventional diesel fuel case. The purpose of this study is to reveal that exhaust gas recirculation (EGR) is one of the solutions for the reduction of NOx emission and meeting the future emission regulations when using biodiesel. Neat Rapeseed oil methyl ester (RME) as a biodiesel (B100) was applied to diesel engines equipped with high pressure loop (HPL) EGR system and low pressure loop (LPL) EGR system. Cooled HPL EGR was increased during steady-state operations and JE05 transient mode tests.
Technical Paper

Optimization of Engine System for Application of Biodiesel Fuel

2007-07-23
2007-01-2028
Application of biodiesel fuel (BDF) to diesel engine is very effective to reduce CO2 emission, because biodiesel is carbon neutral in principle. However, biodiesels yield an increase in NOx emission from conventional diesel engine, compared with diesel fuel case. Therefore, some strategies are needed for meeting the future emission regulations when using biodiesel. In this study, rapeseed oil methyl ester (RME) was applied to diesel engine equipped with exhaust gas recirculation (EGR) system and NOx storage reduction (NSR) catalyst. NOx reduction rate of NSR catalyst was drastically decreased by using RME, even if injection quantity of RME for rich spike was enhanced. However, an increase in EGR rate could reduce NOx emission without the deterioration in smoke and PM emissions.
Technical Paper

Large Eddy Simulation of Diesel Spray Combustion with Eddy-Dissipation Model and CIP Method by Use of KIVALES

2007-04-16
2007-01-0247
Three-dimensional large eddy simulation (LES) has been conducted for a diesel spray flame using KIVALES which is LES version of KIVA code. Modified TAB model, velocity interpolation model and rigid sphere model are used to improve the prediction of the fuel-mixture process in the diesel spray. Combustion is simulated using the Eddy-Dissipation model. CIP method was incorporated into the KIVALES in order to suppress the numerical instability on the combustible flow. The formation of soot and NO was simulated using Hiroyasu model and KIVA original model. Three different grid resolutions were used to examine the grid dependency. The result shows that the LES approach with 0.5 mm grid size is able to resolve the instantaneous spray with the intermittency in the spray periphery, the axi-symmetric shape and meandering flow after the end of injection as shown in the experimental results.
Technical Paper

Controlling PCCI Combustion with Mixed Fuel - Application of Flashing Spray to Early Injection

2007-04-16
2007-01-0624
A diesel engine operating in premixed charge compression ignition (PCCI) mode promises the reduction of engine-out emissions of NOx and particulate matter. A serious issue for PCCI operation with the early injection timing during the compression stroke is the difficulty of controlling the mixture formation process. In this study, a mixed fuel consisting of high volatility fuel and high ignitability one is applied in order to develop a control technique for the mixture preparation. In particular, we focuses on a flash boiling phenomenon of mixed fuel. For pure substance, the quality of flashing spray is dominated by the degree of superheat. In contrast, that of mixed fuel is affected much by low boiling point fuel.
Technical Paper

Spray and Combustion Characteristics of Reformulated Biodiesel with Mixing of Lower Boiling Point Fuel

2007-04-16
2007-01-0621
Authors propose the reformulation technique of physical properties of Biodiesel Fuel (BDF) by mixing lower boiling point fuels. In this study, waste cooking oil methyl ester (B100), which have been produced in Kyoto city, is used in behalf of BDF. N-Heptane (C7H16) and n-Dodecane (C12H26) are used as low and medium boiling point fuel. Mixed fuel of BDF with lower boiling point fuels have lighter quality as compared with neat BDF. This result is based on the chemical-thermo dynamical liquid-vapor equilibrium theory. This paper describes fundamental spray and combustion characteristics of mixed fuel of B100 with lower boiling point fuels as well as the reformulation technique. By mixing lower boiling point fuel, lighter quality fuels can be refined. Thus, mixed fuels have higher volatility and lower viscosity. Therefore, vaporization of mixed fuel spray is promoted and liquid phase penetration of mixed fuel shortens as compared with that of neat BDF.
Technical Paper

Effect of Octane Rating and Charge Stratification on Combustion and Operating Range with DI PCCI Operation

2007-01-23
2007-01-0053
A single cylinder engine has been run with direct-injection premixed charge compression ignition (PCCI) operation. The operation is fueled with primary reference fuels for a wide variety of injection timing and equivalence ratio to investigate the effect of charge stratification and octane rating on PCCI combustion. The test results showed that although the change of the injection timing can gain the high combustion efficiency for a wide range of equivalence ratio, the combustion phasing where the high combustion efficiency is accomplished is not varied only by changing the injection timings. Therefore, the only change of injection timings does not improve the thermal efficiency which is influenced by the combustion phasing. On the other hand, at the fixed compression ratio, inlet air temperature and so on, the octane rating is useful in altering the combustion phasing.
Technical Paper

A Fundamental Study on Ignition Characteristics of Two-Component Fuel in a Diesel Spray

2006-10-16
2006-01-3383
The authors have explored the potential of fuel to control spray and its combustion processes in a diesel engine. Fuel has some potential for low emission and high thermal efficiency because its volatility and ignitability are one of the ultimate performing factors of the engines. In present study, the ignition process of mixed fuel spray was investigated in a constant volume combustion vessel and in a rapid compression and expansion machine, The ignition delay based on the diagram of rate of the heat release, the imaging of natural flame emissions and the numerical simulation were carried out to clarify the effect of the physical and chemical properties of mixed fuel on ignition characteristics.
Technical Paper

Advanced Diesel Combustion Using of Wide Range, High Boosted and Cooled EGR System by Single Cylinder Engine

2006-04-03
2006-01-0077
For reducing exhaust emissions of heavy-duty diesel engines, the authors made an experimental study of diesel combustion using a single cylinder engine. The engine performance and exhaust emissions have been measured using a wide range and high EGR rate under the conditions of high boost intake pressure. The engine test cell has been equipped the external supercharger that is able to raise the boost pressure to 500 kPa, and also equipped the EGR system to increase the EGR rate until 50% under the 500 kPa boost condition. In various test conditions of load and engine speeds the authors have obtained the results, that is, NOx has been reduced drastically without increasing Particulate Matter (PM).
Technical Paper

Achievement of Medium Engine Speed and Load Premixed Diesel Combustion with Variable Valve Timing

2006-04-03
2006-01-0203
A variable valve timing (VVT) mechanism was applied to achieve premixed diesel combustion at higher load for low emissions and high thermal efficiency in a light duty diesel engine. By means of late intake valve closing (LIVC), compressed gas temperatures near the top dead center are lowered, thereby preventing too early ignition and increasing ignition delay to enhance fuel-air mixing. The variability of effective compression ratio has significant potential for ignition timing control of conventional diesel fuel mixtures. At the same time, the expansion ratio is kept constant to ensure thermal efficiency. Combining the control of LIVC, EGR, supercharging systems and high-pressure fuel injection equipment can simultaneously reduce NOx and smoke. The NOx and smoke suppression mechanism in the premixed diesel combustion was analyzed using the 3D-CFD code combined with detailed chemistry.
Technical Paper

Emission Characteristics of a Urea SCR System under Catalysts Activated and De-Activated Conditions

2006-04-03
2006-01-0639
Urea SCR (Selective Catalytic Reduction) system has high potential of reducing NOx. But such as system durability and safety under deteriorated catalysts conditions have not been well enough clarified because it is new technology for vehicles. In this paper, current NOx emission level of an engine equipped with urea SCR system is discussed and then exhaust emission characteristics were analyzed when the SCR catalyst and/or oxidation catalyst lose their functions. When both SCR and oxidation catalyst were de-activated, not only NOx but also PM increased remarkably, which were much more than the engine-out emissions. Oxidation catalyst downstream of SCR catalyst was effective to suppress such deteriorations.
Technical Paper

Characteristics of Intermediate Products Generated During Diesel Combustion by Means of Total Gas Sampling

2004-10-25
2004-01-2923
It is very significant to take the intermediate products in diesel combustion for understanding the generation of exhaust emissions like SOF, dry soot and so on. The products generated in a constant volume combustion chamber were sampled by pricking a sheet of polyester film installed in the chamber to freeze the chemical reaction. The gas was analyzed by a gas chromatography. The fuel used was n-heptane. It is able to explain the generation of exhaust emissions by the experimental results. The other objective is to simulate the intermediate products. It is capable of explaining the relation between the simulated and experimental results.
Technical Paper

Exhaust Emission Through Diesel Combustion of Mixed Fuel Oil Composed of Fuel with High Volatility and that with Low Volatility

2004-06-08
2004-01-1845
The mixed fuel composed of two kinds of fuel oil whose boiling temperature is different each other forms the fine spray with minute droplets when its condition crosses over the two-phase region. It is expected that the fuel with low volatility dominates the ignition delay and that with high volatility does the generation of particulate matter. The experiments were carried out in a rapid compression and expansion machine and in an actual high-speed small sized diesel engine by use of this kind of fuel. The experimental results prove this expectation.
Technical Paper

Effects of Fuel Properties on Combustion and Exhaust Emissions of Homogeneous Charge Compression Ignition (HCCI) Engine

2004-06-08
2004-01-1966
Homogeneous Charge Compression Ignition (HCCI) is effective for the simultaneous reduction of soot and NOx emissions from diesel engine. In general, high octane number and volatility fuels (gasoline components or gaseous fuels) are used for HCCI operation, because very lean mixture must be formed during ignition delay of the fuel. However, it is necessary to improve fuel injection systems, when these fuels are used in diesel engine. The purpose of the present study is the achievement of HCCI combustion in DI diesel engine without the large-scale improvements of engine components. Various high octane number fuels are mixed with diesel fuel as a base fuel, and the mixed fuels are directly applied to DI diesel engine. At first, the cylinder pressure and heat release rate of each mixed fuel are analyzed. The ignition delay of HCCI operation decreases with an increase in the operation load, although that of conventional diesel operation does not almost varied.
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