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Technical Paper

Inner-Insulated Turbocharger Technology to Reduce Emissions and Fuel Consumption from Modern Engines

2019-09-09
2019-24-0184
Reducing emissions from light duty vehicles is critical to meet current and future air quality targets. With more focus on real world emissions from light-duty vehicles, the interactions between engine and exhaust gas aftertreatment are critical. For modern engines, most emissions are generated during the warm-up phase following a cold start. For Diesel engines this is exaggerated due to colder exhaust temperatures and larger aftertreatment systems. The De-NOx aftertreatment can be particularly problematic. Engine manufacturers are required to take measures to address these temperature issues which often result in higher fuel consumption (retarding combustion, increasing engine load or reducing the Diesel air-fuel ratio). In this paper we consider an inner-insulated turbocharger as an alternative, passive technology which aims to reduce the exhaust heat losses between the engine and the aftertreatment. Firstly, the concept and design of the inner-insulated turbocharger is presented.
Technical Paper

Hybrid Powertrain Technology Assessment through an Integrated Simulation Approach

2019-09-09
2019-24-0198
Global automotive fuel economy and emissions pressures mean that 48 V hybridisation will become a significant presence in the passenger car market. The complexity of powertrain solutions is increasing in order to further improve fuel economy for hybrid vehicles and maintain robust emissions performance. However, this results in complex interactions between technologies which are difficult to identify through traditional development approaches, resulting in sub-optimal solutions for either vehicle attributes or cost. The results presented in this paper are from a simulation programme focussed on the optimisation of various advanced powertrain technologies on 48 V hybrid vehicle platforms. The technologies assessed include an electrically heated catalyst, an insulated turbocharger, an electric water pump and a thermal management module.
Technical Paper

An Experimental Study to Evaluate the Droplet Impinging Erosion Characteristics of an Icephobic, Elastic Soft Surface

2019-06-10
2019-01-1997
Elastic soft material/surface, such as Polydimethylsiloxane (PDMS), is a perspective, useful and low-cost hydrophobic and icephobic coating. While it has been reported to have good mechanical durability, its erosion durability under the high impacting of water droplets pertinent to aircraft inflight icing phenomena has not been explored. In this study, the droplet imping erosion characteristics of an icephobic PDMS surface/material is evaluated systematically upon the dynamic impinging of water droplets at different impact velocities (~ up to 75m/s), in comparison with other state-of-the-art icephobic materials/surfaces, such as superhydrophobic surface (SHS) and slippery liquid-infused porous surface (SLIPS). Surprisingly, the contact angle (CA) of the elastic PDMS is shown to have an over 20° increase (from 105° to 128°), which represents better hydrophobicity, after the erosion test which is mainly contributed to the higher roughness of the eroded PDMS surface.
Technical Paper

An Explorative Study to Use Super-Hydrophilic/Super-Hydrophobic Hybrid Surfaces for Aircraft Icing Mitigation

2019-06-10
2019-01-1995
An explorative study was performed to demonstrate the feasibility of using a novel hybrid anti-/de-icing strategy for aircraft icing mitigation. The hybrid method was developed by combining the electro-thermal heating mechanism and specialized surfaces/coatings with different wettabilities. While an electrical film heater was utilized to provide thermal energy around the leading edge of a NACA0012 airfoil model, two different coating strategies, (i.e., (a). Superhydrophobic coating covering the entire airfoil surface to increase droplets bounce-off and accelerate surface water runback vs. (b). super-hydrophilic coating at the leading edge to increase evaporation area + superhydrophobic coating in downstream to prevent runback refreezing) were proposed and evaluated aiming at maximizing the anti-/de-icing efficiency of the hybrid method.
Technical Paper

An Experimental Study of Atmospheric Icing Process on Power Transmission Line

2019-06-10
2019-01-2019
Atmospheric icing poses a major threat to power transmission lines in cold regions. In the present study, an experimental investigation was conducted to examine the atmospheric icing process on high-voltage power transmission lines and characterize the effects of the ice accretion on the aerodynamic forces acting on the transmission lines. The experimental study was conducted in the Icing Research Tunnel available at Iowa State University (ISU-IRT). A cylinder model with the same diameter of commonly-used high-voltage power transmission lines (i.e., D = 29mm) is subjected to a typical glaze icing condition at an incoming wind speed of 20 m/s, a liquid water content (LWC) of 2.0 g/m3 and an ambient temperature of -5 0C. A high-resolution 3D scanner was used in the present study to extract the 3D shapes of the ice structures accreted over surface of the cylindrical test model as a function of the ice accretion time.
Technical Paper

An Experimental Study on the Effects of the Layout of DBD Plasma Actuators on Its Anti-/De-Icing Performance for Aircraft Icing Mitigation

2019-06-10
2019-01-2033
Recently developed dielectric barrier discharge (DBD) plasma-based anti-icing systems have shown great potential for aircraft icing mitigation. In the present study, the ice accretion experiments were performed on to evaluate the effects of different layouts of DBD plasma actuators on their anti-/de-icing performances for aircraft icing mitigations. An array of DBD plasma actuators were designed and embedded on the surface of a NACA0012 airfoil/wing model in different layout configurations (i.e., different alignment directions of the plasm actuators (e.g., spanwise vs. streamwise), width of the exposed electrodes and the gap between the electrodes) for the experimental study. The experimental study was carried out in the Icing Research Tunnel available at Iowa State University (i.e., ISUIRT).
Technical Paper

A Novel Heating-Coating Hybrid Strategy for Wind Turbine Icing Mitigation

2019-06-10
2019-01-2029
The electro-thermal method is most commonly used for wind turbine anti-/de-icing. The upmost drawback of such systems is the high power consumption. In the present study, we proposed to use a durable slippery liquid-infused porous surface (SLIPS) to effectively reduce the power requirement of the heating element during the anti-/de-icing process. The explorative study was conducted in the Icing Research Tunnel at Iowa State University (ISU-IRT) with a DU91-W2-250 wind turbine blade model exposed under severe icing conditions. During the experiments, while a high-speed imaging system was used to record the dynamic ice accretion process, an infrared (IR) thermal imaging system was also utilized to achieve the simultaneous surface temperature measurements over the test model.
Technical Paper

An Experimental Study on the Dynamic Ice Accretion Processes on Bridge Cables with Different Surface Modifications

2019-06-10
2019-01-2018
An experimental study was conducted to investigate the dynamic ice accretion processes on bridge cables with different surface modifications (i.e., 1. Standard plain, 2. Pattern-indented surface, and 3. helical fillets). The icing experiments were performed in the unique Icing Research Tunnel available at Iowa State University (i.e., ISU-IRT). In order to reveal the transient ice accretion processes and the associated aerodynamic loadings on the different cable models under the different icing conditions (i.e., rime vs. glaze), while a high-speed imaging system was used to capture the transient details of the surface water transport and ice accretion over the cable surfaces, a high-accuracy dual-transducer force measurement system was also utilized to measure the aerodynamic loadings acting on the ice accreting cable models.
Technical Paper

A Parametric Study on the Thermodynamic Characteristics of DBD Plasma Actuation and Its Potential for Wind Turbine Icing Mitigation

2019-06-10
2019-01-2031
Wind turbine icing represents the most significant threat to the integrity of wind turbines in cold weather. Ice formation on wind turbine blades was found to cause significant aerodynamic performance degradation, resulting in a substantial drop in energy production. Recently developed Dielectric barrier discharge (DBD) plasma-based anti-/de-icing systems showed very promising effects for aircraft icing mitigation. In this present study, DBD plasma-based anti-/de-icing systems were employed for wind turbine icing mitigation. First, a comprehensive parametric study is conducted to investigate the effects of various DBD plasma actuation parameters on its thermodynamic characteristics. An infrared (IR) thermal imaging system is used to quantitatively measure the temperature distributions over the test plate under various test conditions.
Technical Paper

Numerical Simulation of Aerodynamic Noise in a Turbocharger

2015-06-15
2015-01-2243
Turbocharger is an important part of the turbocharged diesel engine. Due to the increase of mass flow rate and pressure ratio, aerodynamic noise of turbocharger has become more apparent. And turbocharger noise becomes one of the major noise sources of the main engine system of the ship. In the paper, the aerodynamic noise is predicted by using Computational fluid mechanics (CFD) and indirect boundary element method (IBEM) based on Lighthill acoustic analogy theory. Unsteady viscous flow in the centrifugal Compressor is simulated with finite volume method using the single stator and rotor blade passages and the characteristic of compressor is agreed well with the experimental value. The flow field characteristics and frequency spectrum of the fluctuating pressure are analyzed which agree well with the theoretical value. Dipole is the main noise source in compressor and the datum of pressure fluctuation at rotor blade are extracted.
Technical Paper

Optimal Regenerative Braking Control for 4WD Electric Vehicles with Decoupled Electro-Hydraulic Brake System

2015-04-14
2015-01-1117
Regenerative braking control for a four-wheel-drive (4WD) electric vehicle (EV) equipped with a decoupled electro-hydraulic brake system was studied. The energy flow of the 4WD electric vehicle was analyzed during braking, and the brake force distribution strategy between the front-rear axles, regenerative braking and hydraulic braking was studied. Considering ECE R13 regulations, motors and battery pack characteristic constraints, the optimal regenerative braking control strategy using Genetic Algorithm (GA) was proposed. A Hardware-in-loop (HIL) test was built to verify the proposed regenerative braking control strategy. The results show that the optimal regenerative braking control strategy for the 4WD electric vehicle was advantageous over the comparison program, and regenerative energy efficiency reaches 78.87% under the Shanghai Urban Driving Cycle (SUDC).
Technical Paper

Research on an AKF Estimator of the Gravity Centre and States of Commercial Vehicles

2013-11-27
2013-01-2818
The commercial vehicle is widely used in the overland transport. A prediction is given on the 9th annual China automotive industry forum that the number of the global commercial vehicles will reach eight million by the year of 2016. However, since the distance between its gravity centre and the ground is larger than that of the passenger vehicle, considering its comparatively short wheelbase, the rollover accident, which is fatal to the drivers and always makes enormous loss of merchandises, easily occurs in the case of commercial vehicles. As the number of the commercial vehicle is increasing fast, the accidents will occur more frequently, the losses will be increasingly enormous. To solve the problem, many researches about rollover early warning systems have been done. In most cases, it is assumed that the references of the vehicle are given.
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