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Guide for Evaluating Combustion Hazards in Aircraft Oxygen Systems

2023-08-23
AIR825/13
This guide is intended to promote safe designs, operations and maintenance on aircraft and ground support oxygen systems. This is also a summary of some work by the ASTM G 4 Committee related to oxygen fire investigations and design concerns to reduce the risk of an oxygen fire. There have been many recent technological advances and additional test data is available for evaluating and controlling combustion hazards in oxygen equipment. Standards that use this new information are rapidly evolving. A guide is needed to assist organizations and persons not completely familiar with this process to provide oxygen systems with minimum risks of combustion. This guide does not necessarily address all the detailed issues and provide all data that will be needed. For a complete analysis, supplemental publications need to be consulted. This guide does discuss the basics of oxygen systems fire hazards. The hazard analysis process is discussed and a simple example to explain this process.
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Protective Breathing Equipment for Flight Deck and Cabin Crew Members

2023-01-26
AIR825/10A
This SAE Aerospace Information Report (AIR) provides general information to aircraft engineers, regarding the types of Protective Breathing Equipment (PBE) configurations which are available, the intended functions of such equipment, and the technical approaches which may be used in accomplishing these functions. The term "PBE" or "Protective Breathing Equipment" has been used to refer to various types of equipment, which are used in a variety of applications. This way of using the terminology has been a source of confusion in the aviation industry. One objective of this AIR is to assist the reader in distinguishing between the types of PBE applications. A further objective is to assist in understanding the technical approaches which can be used in each of the major applications. Principles of PBE design are reviewed briefly.
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Continuous Flow Oxygen Systems

2023-01-26
AIR825/8
This SAE Aerospace Information Report (AIR) provides general information on Continuous Flow Oxygen Systems which are available, principle functions of those systems and technical approaches to be taken into account during design and realization of systems. However, particular performance specifications and detailed information of manufacturing, testing and integration of such systems is beyond the scope of this document.
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Packaging and Transportation of Oxygen Equipment

2023-01-26
AIR5742A
The scope of this document is related to the particular needs of oxygen equipment with regards to packaging and transportation. The document provides guidance for handling chemical, gaseous and liquid oxygen equipment. It summarizes national and international regulations to be taken into account for transportation on land, sea and air and provides information on classification of hazardous material. The aim of this document is to summarize information on packaging and transportation of oxygen equipment. Statements and references to regulations cited herein are for information only and should not be considered as interpretation of a law. Processes to maintain cleanliness of components and subassemblies during processing and assembly or storage of work-in-progress are outside the scope of this document. Guidance on this can be obtained from ARP1176.
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Gaseous Oxygen and Oxygen Equipment, Introductory

2022-05-02
AIR825/3A
This SAE Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, refer to the appropriate section of AIR825.
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Introduction to Oxygen Equipment for Aircraft

2021-08-11
AIR825/1
The purpose of this document is to give the reader an overview of the document package which makes up AIR825, Introduction to Oxygen Equipment for Aircraft, and a basic overview (see Section 4) of the operational concerns driven by human physiology during altitude exposure.
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Gaseous Oxygen and Oxygen Equipment, Introductory

2021-08-11
AIR825/3
This Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, reference the appropriate section of AIR825.
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On-Board Oxygen Generating Systems (Molecular Sieve)

2020-07-14
AIR825/6A
The information provided in AIR825/6 applies to On Board Oxygen Generating Systems (OBOGS) - Molecular Sieve, that utilize the ability of molecular sieve materials by using Pressure Swing Adsorption Process (PSA) to separate and concentrate oxygen in the product gas from the surrounding air, respectively air provided by any compressor or by the aircraft engine (so called: Bleed Air), and to provide this oxygen enriched air or product gas as supplemental oxygen for breathing gas supply of crew and passengers onboard aircraft. The distribution system and the provided oxygen concentration have to fulfill the respective airworthiness regulations. Equipment using this technology is to provide supplemental oxygen for breathing gas supply of crew and passengers onboard aircraft, the suitable breathing gas oxygen partial pressure or oxygen concentration requirements are specified in AIR825/2 and the oxygen purity requirements in AS8010.
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Oxygen Cylinder Installation Guide

2019-04-11
ARP5021B
This document provides guidance for oxygen cylinder installation on commerical aircraft based on airworthiness requirements, and methods practiced within aerospace industry. It covers considerations for oxygen systems from beginning of project phase up to production, maintenance, and servicing. The document is related to requirements of DOT-approved oxygen cylinders, as well to those designed and manufactured to standards of ISO 11119. However, its basic rules may also be applicable to new development pertaining to use of such equipment in an oxygen environment. For information regarding oxygen cylinders itself, also refer to AIR825/12.
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Dynamic Testing Systems for Oxygen Breathing Equipment

2017-11-07
ARP1109B
This SAE Aerospace Recommended Practice (ARP) recommends performance requirements for test equipment used in dynamic testing of aviation oxygen breathing equipment. This document describes test equipment and methods used for testing continuous flow, demand and pressure demand regulators and their associated masks as well as filtered protective breathing devices; such articles of oxygen breathing or protective breathing equipment may be tested as individual components or as a complete system.
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Oxygen Cylinder Quality, Serviceability, Maintenance Transfilling and Marking

2017-05-19
AIR1059E
This document provides guidance concerning the maintenance and serviceability of oxygen cylinders beginning with the quality of oxygen that is required, supplemental oxygen information, handling and cleaning procedures, transfilling and marking of serviced oxygen assemblies. This document attempts to outline in a logical sequence oxygen quality, serviceability, and maintenance of oxygen cylinders. Content of this document can also be used for refilling of oxygen cylinder while installed on aircraft, directly or through an intermediate charging port.
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Oxygen Cylinder Installation Guide

2016-11-18
ARP5021A
This document provides guidance for oxygen cylinder installation on commercial aircraft based on rules and methods practiced in aerospace industry and applicable in other associations. It covers considerations for oxygen systems from beginning of project phase up to production, maintenance, and servicing. The document is focused on requirements regarding DOT approved oxygen cylinders. However, its basic rules may also be applicable to new development pertaining to use of such equipment in an oxygen environment. For information regarding oxygen cylinders itself, reference should be made to AIR825/12 also.
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Packaging and Transportation of Oxygen Equipment

2016-03-05
AIR5742
The scope of this document is related to the particular needs of oxygen equipment with regards to packaging and transportation. The document provides guidance for handling chemical, gaseous and liquid oxygen equipment. It summarizes national and international regulations to be taken into account for transportation on land, sea and air and provides information on classification of hazardous material. The aim of this document is to summarize information on packaging and transportation of oxygen equipment. Statements and references to regulations cited herein are for information only and should not be considered as interpretation of a law. Processes to maintain cleanliness of components and subassemblies during processing and assembly or storage of work-in-progress are outside the scope of this document.
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Chemical Oxygen Supplies

2014-10-30
AIR1133B
Solid chemical oxygen supplies of interest to aircraft operations are "chlorate candles" and potassium superoxide (KO2). Chlorate candles are used in passenger oxygen supply units and other emergency oxygen systems, such as submarines and escape devices. Potassium superoxide is not used in aircraft operations but is used in closed-cycle breathing apparatus. Characteristics and applications of both are discussed, with emphasis on chlorate candles.
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Oxygen Systems for General Aviation

2014-07-11
AIR822C
This SAE Aerospace Information Report (AIR) provides a general overview of oxygen systems for general aviation use. Included are a brief review of the factors and effects of hypoxia, system descriptions, and mission explanations for system or component selection, and techniques for safe handling of oxygen distribution systems.
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Useful Life Determination for Chemical Oxygen Generators

2014-02-13
ARP1894B
The scope of this document is to provide a guideline for the preparation of a plan for testing of inservice chemical oxygen generators to confirm their design useful life. The test program should also allow determination with a sufficient level of confidence, whether generators are suitable for further use (i.e., life extension, or if the useful life limit has been reached).
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