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The success of a modern, complex engineering program is inherently a dynamic economic exercise. Because of this it is not possible to fully grasp what decisions are important to the success of a program using only the typical static or “frozen” design methods and processes. This paper attempts to provide a basic understanding of these design processes and illustrate what they leave to be desired when used in a true market environment. Further, this paper illustrates a dynamic method using tools from engineering, management, and finance to overcome these weaknesses. The dynamic environment allows decision parameters and metrics to change, along with the potential for true competition. Furthermore, it allows the engineer to determine which design choices matter most to the creation of a successful program and how to make the most appropriate choices in the face of uncertainty.

Although market research has indicated that there is significant demand for a supersonic business aircraft, development of a feasible concept has proven difficult. Two factors contributing to this difficulty are the uncertain nature of the vehicle’s requirements and the fact that conventional design methods are inadequate to solve such non-traditional problems. This paper describes the application of a multiobjective genetic algorithm to the design space exploration of such a supersonic business jet. Results obtained using this method are presented, and give insight into the important decisions that must be made at the early stages of a design project.

This paper discusses the use of a Multi-Objective Genetic Algorithm to optimize a technology portfolio for a commercial transport. When incorporating technologies into a conceptual design, there are often multiple competing objectives that determine the benefits and costs of a certain portfolio. The set of designs that achieves the best values of these objectives will fall along a Pareto front that outlines the tradeoffs which will give the optimal design. Multi-Objective Genetic Algorithms determine the Pareto set by giving higher priority to dominant portfolios in the evolutionary optimization techniques of selection and reproduction. When determining the final Pareto optimal set it is important to ensure that only compatible portfolios of technologies are present.

Current robust design methods rely heavily on meta-modeling techniques to reduce the total computational effort of probabilistic explorations to a combinatorially manageable size. Historically most of these meta-models were in the form of Response Surface Equations (RSE). Recently there has been interest in supplementing the RSE with techniques that better handle non-linear phenomena. One technique that has been identified is the Gaussian Process (GP). The GP has fewer initial assumptions when compared to the linear methods used by RSEs and, therefore, fewer limitations. The initial implementation and employment techniques proposed in current literature for use with the GP are barely modified versions of those used for RSEs. A better, more tailored technique needs to be developed to properly make use of the nature of the GP, and minimize the effect of some of its limitations. Such a technique would allow for rapid development of a reusable, computationally efficient and accurate GP.

Recent market studies indicate a renewed interest for a quiet Supersonic Business Jet (SBJ). The success of such a program will be strongly dependent upon the achievement of stringent engine noise, emissions and fuel consumption goals. This paper demonstrates the use of advanced design methods to develop a parametric design space exploration environment which will be ultimately used for the identification of an engine concept capable of satisfying acoustic levels imposed by FAR part 36 (stage IV) and NOx and CO2 standards as stated in the 1996 ICAO. The engine performance is modeled through the use of Response Surface and Design of Experiments Techniques, enabling the designer/decision-maker to change initial engine parameter values to detect the effects of the responses in a time efficient manner. Engine performance and engine weight results are obtained through physics-based engine analysis codes developed by NASA.

Affordable, reliable endo- and exoatmospheric transportation, for both the military and commercial sectors, grows in importance as the world grows smaller and space exploration and exploitation increasingly impact our daily lives. However, the impact of disciplinary, operational, and technological uncertainties inhibit the design of the requisite hypersonic vehicles, an inherently multidisciplinary and non-deterministic process. Without investigation, these components of design uncertainty undermine the designers’ decision-making confidence. In this paper, the authors propose a new probabilistic design method, using Bayesian Statistics techniques, which allows assessment of the impact of disciplinary uncertainty on the confidence in the design solution. The proposed development of a two-stage reusable launch vehicle configuration highlights the means to first quantify the fidelity of the disciplinary analysis tools utilized, then propagate such to the vehicle system level.

Creation and utilization of accurate drag polars is essential in the aircraft sizing and synthesis process. Existing sizing and synthesis codes are based on historical data and cannot capture the aerodynamics of a non-conventional aircraft at the conceptual design phase. The fidelity of the aerodynamic analysis should be enhanced to increase the designer’s confidence in the results. Hence, there is need for a physics-based approach to generate the drag polars of an aircraft lying outside the conventional realm. The deficiencies of the legacy codes should be removed and replaced with higher fidelity meta-model representations. This is facilitated with response surface methodology (RSM), which is a mathematical and statistical technique that is suited for the modeling and analysis of problems in which the responses, the drag coefficients in this case, are influenced by several variables. The geometric input variables are chosen so that they represent a multitude of configurations.

In current design practices, safety, operational and handling criteria are often overlooked until late design stages due to the difficulty in capturing such criteria early enough in the design cycle and in the presence of limited and uncertain knowledge. Virtual (flight) testing and evaluation, based on autonomous modeling and simulation, is proposed as a solution to this shortcoming. The methodology enables one to evaluate vehicle behavior in relatively complex situations through a series of specific flight scenarios. Bringing this methodology to conceptual design requires the creation of an automatic link between the design database and the autonomous flight simulation environment. This paper describes the creation of such a link and an implementation of the Virtual Testing and Evaluation methodology with the use of an advanced design concept.

The ultimate goal of knowledge-based aircraft design, pilot training and flight operations is to make flight safety an inherent, built-in feature of the flight vehicle, such as its aerodynamics, strength, economics and comfort are. Individual flight accidents and incidents may vary in terms of quantitative characteristics, circumstances, and other external details. However, their cause-and-effect patterns often reveal invariant structure or essential causal chains which may re-occur in the future for the same or other vehicle types. The identification of invariant logical patterns from flight accident reports, time-histories and other data sources is very important for enhancing flight safety at the level of the ‘pilot - vehicle -operational conditions’ system. The objective of this research project was to develop and assess a method for ‘mining’ knowledge of typical cause-and-effect patterns from flight accidents and incidents.

This paper critically evaluates the use of Neural Networks (NNs) as metamodels for design applications. The specifics of implementing a NN approach are researched and discussed, including the type and architecture appropriate for design-related tasks, the processes of collecting training and validation data, and training the network, resulting in a sound process, which is described. This approach is then contrasted to the Response Surface Methodology (RSM). As illustrative problems, two equations to be approximated and a real-world problem from a Stability and Controls scenario, where it is desirable to predict the static longitudinal stability for a High Speed Civil Transport (HSCT) at takeoff, are presented. This research examines Response Surface Equations (RSEs) as Taylor series approximations, and explains their high performance as a proven approach to approximate functions that are known to be quadratic or near quadratic in nature.

A technique is proposed for examining complex behaviors in the “pilot - vehicle - operational conditions” system using an autonomous situational model of flight. The goal is to identify potentially critical flight situations in the system behavior early in the design process. An exhaustive set of flight scenarios can be constructed and modeled on a computer by the designer in accordance with test certification requirements or other inputs. Distinguishing features of the technique include the autonomy of experimentation (the pilot and a flight simulator are not involved) and easy planning and quick modeling of complex multi-factor flight cases. An example of mapping airworthiness requirements into formal scenarios is presented. Simulation results for various flight situations and aircraft types are also demonstrated.

A family of Very Large Transport (VLT) concepts were studied as an implementation of the affordability aspects of the Robust Design Simulation (RDS) methodology which is based on the Integrated Product and Process Development (IPPD) initiative that is sweeping through industry. The VLT is envisioned to be a high capacity (600 to 1000 passengers), long range (∼7500 nm), subsonic transport. Various configurations with different levels of technology were compared, based on affordability issues, to a Boeing 747-400 which is a current high capacity, long range transport. The varying technology levels prompted a need for an integration of a sizing/synthesis (FLOPS) code with an economics package (ALCCA). The integration enables a direct evaluation of the added technology on a configuration economic viability.

An evolving aircraft synthesis simulation environment which offers improvements to existing methods at multiple levels of a design process is described in this paper. As design databases become obsolete due to the introduction of new technologies and classes of vehicles and as sophisticated analysis codes are often too computationally expensive for iterative applications, the design engineer may find a lack of usable information needed for decision making. Within the environment developed in this paper, rapid sensitivity analysis is possible through a unique representation of the relationship between fundamental design variables and system objectives. The combined use of the Design of Experiments and Response Surface techniques provides the ability to form this design relationship among system variables and target values, which is termed design-oriented in nature.