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Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.

We have proposed the application of Exhaust Gas Recirculation (EGR) gas dissolved fuel which might improve spray atomization through effervescent atomization instead of high injection pressure. Since EGR gas is included in the spray of EGR gas dissolved fuel, it directly contributes to combustion, and the further reduction of NOx emissions is expected rather than the conventional external EGR. In our research, since highly contained in the exhaust gas and highly soluble in the fuel, CO2 was selected as the dissolved gas to simulate EGR gas dissolved. In this paper, the purpose is to evaluate the influence of the application of CO2 gas dissolved fuel on the combustion characteristics and emission characteristics inside the single cylinder, direct injection diesel engine. As a result, by use of the fuel, smoke was reduced by about 50 to 70%, but NOx reduction does not have enough effect.

Most internal combustion engine makers have adopted after-treatment systems, such as selective catalytic reduction (SCR), diesel particulate filter (DPF), and diesel oxidation catalyst (DOC), to meet emission regulations. However, as the emission regulations become stricter, the size of the after-treatment systems become larger. This aggravates the price competitiveness of engine systems and causes fuel efficiency to deteriorate due to the increased exhaust pressure. Dual-fuel premixed charge compression ignition (DF-PCCI) combustion, which is one of the advanced combustion technologies, makes it possible to reduce nitrogen oxides (NOx) and particulate matter (PM) during the combustion process, while keeping the combustion phase controllability as a conventional diesel combustion (CDC). However, DF-PCCI combustion produces high amounts of hydrocarbon (HC) and carbon monoxide (CO) emissions due to the bulk quenching phenomenon under low load conditions as a huddle of commercialization.

The CO2 gas dissolved fuel for the diesel combustion is effective to reduce the NOx emissions to achieve the internal EGR (Exhaust Gas Recirculation) effect by fuel. This method has supplied EGR gas to the fuel side instead of supply EGR gas to the intake gas side. The fuel has followed specific characteristics for the diesel combustion. When the fuel is injected into the chamber in low pressure, this CO2 gas is separated from the fuel spray. The distribution characteristics of the spray are improved and the improvement of the thermal efficiency by reduction heat loss in the combustion chamber wall, and reduce soot emissions by the lean combustion is expected. Furthermore, this CO2 gas decreases the flame temperature. Further, it is anticipated to reduce NOx emissions by the spray internal EGR effect.

In this study, the effect of the nozzle tip geometry on the nozzle tip wetting and particulate emissions was investigated. Various designs for the injector nozzle hole were newly developed for this study, focusing on the step hole geometry to reduce the nozzle tip wetting. The laser induced fluorescence technique was applied to evaluate the fuel wetting on the nozzle tip. A vehicle test and an emissions measurement in a Chassi-Dynamo were performed to investigate the particulate emission characteristics for injector nozzle designs. In addition, the in-cylinder combustion light signal measurement by the optical fiber sensor was conducted to observe diffusion combustion behavior during the vehicle test. Results showed that the step hole surface area is strongly related to nozzle tip wetting and particulate emissions characteristics. Injectors without the step hole and with a smaller step hole geometry showed significant reduction of nozzle tip wetting and number of particulate emissions.

The flash boiling by fuel heating is a useful method to control the time spatial spray characteristics such as atomization of droplets, vaporization and air-fuel mixture concentration. It is one of the important phenomena for a direct injection gasoline engine (D.I.S.I) as a next generation powertrain. This report focuses on flash boiling spray using fuel heating. The purpose of this study is to understand its physical phenomena with scattered light method, schlieren photography, and Super High Spatial Resolution Photography (SHSRP). Fuel is iso-octane and injectors are a single hole nozzle and a multi hole nozzle. These are used for the basic phenomenon analysis. The influence on spray shape can be shown by schlieren photography. Spray droplet diameter and spray dispersion at the nozzle exit are observed by super high spatial resolution photography that is our original development technique. This is the first time that this SHSRP is applied to the measurement of the heating spray.

This paper investigated the influence of the injector nozzle geometry on fuel consumption and exhaust emission characteristics of a light-duty diesel engine with 250 MPa injection. The engine used for the experiment was the 0.4L single-cylinder compression ignition engine. The diesel fuel injection equipment was operated under 250MPa injection pressure. Three injectors with nozzle hole number of 8 to 10 were compared. As the nozzle number of the injector increased, the orifice diameter decreased 105 μm to 95 μm. The ignition delay was shorter with larger nozzle number and smaller orifice diameter. Without EGR, the particulate matter(PM) emission was lower with larger nozzle hole number. This result shows that the atomization of the fuel was improved with the smaller orifice diameter and the fuel spray area was kept same with larger nozzle number. However, the NOx-PM trade-offs of three injectors were similar at higher EGR rate and higher injection pressure.

The atomization structure of the fuel spray is known to be affected by flow conditions and cavitation inside the nozzle hole. In this paper, the cavitation phenomena inside the nozzle hole was visualized by using large-scale transparent nozzles, as well as the effect of length-to-width ratio (l/w ratio) of the nozzle hole on cavitation and on the behavior of injection liquid jet. In addition, various flow patterns inside the nozzle hole same as experimental conditions were simulated by the use of Cavitation model incorporated in Star-CCM+, which was compared with experimental results.

The effects of hydrogen ratio and exhaust gas recirculation (EGR) on combustion and emissions in a hydrogen/diesel dual-fuel premixed charge compression ignition (PCCI) engine were investigated. The control of combustion phasing could be improved using hydrogen enrichment and EGR due to the retarded combustion phasing with a higher hydrogen ratio. The indicated mean effective pressure (IMEP) was increased with a higher hydrogen ratio because the hydrogen enrichment intensified the high temperature reactions and thus decreased the combustion duration. Hydrocarbon (HC) and carbon monoxide (CO) emissions were reduced significantly in a hydrogen/diesel dual-fuel PCCI mode with a similar NOx emissions level as that of the diesel PCCI mode.

Control of the timing and magnitude of heat release is one of the biggest challenges for premixed compression ignition, especially when attempting to operate at high load. Single-fuel strategies such as partially premixed combustion (PPC) use direct injection of gasoline to stratify equivalence ratio and retard heat release, thereby reducing pressure rise rate and enabling high load operation. However, retarding the heat release also reduces the maximum work extraction, effectively creating a tradeoff between efficiency and noise. Dual-fuel strategies such as reactivity controlled compression ignition (RCCI) use premixed gasoline and direct injection of diesel to stratify both equivalence ratio and fuel reactivity, which allows for greater control over the timing and duration of heat release. This enables combustion phasing closer to top dead center (TDC), which is thermodynamically favorable.

Low Temperature Combustion (LTC) is known to be feasible only in lower load ranges so in real world application of LTC, engine operation mode should frequently change back and forth between LTC mode in lower loads and conventional mode in higher loads. In this research, effect of injection strategy on smoothness and emissions during mode transition in a single cylinder heavy duty diesel engine is studied. The Exhaust Gas Recirculation (EGR) line was controlled by a servo-valve capable of opening or closing the EGR loop within only one engine cycle. Ten cycles after the EGR valve closure were taken as the transition period during which injection timing and quantity were shifted in various ways (i.e. injection strategies) and the effect on Indicated Mean Effective Pressure (IMEP) stability and emissions was studied.

The present experimental engine efficiency study explores the effects of intake pressure and temperature, and premixed and global equivalence ratios on gross thermal efficiency (GTE) using the reactivity controlled compression ignition (RCCI) combustion strategy. Experiments were conducted in a heavy-duty single-cylinder engine at constant net load (IMEPn) of 8.45 bar, 1300 rev/min engine speed, with 0% EGR, and a 50% mass fraction burned combustion phasing (CA50) of 0.5°CA ATDC. The engine was port fueled with E85 for the low reactivity fuel and direct injected with 3.5% 2-ethylhexyl nitrate (EHN) doped into 91 anti-knock index (AKI) gasoline for the high-reactivity fuel. The resulting reactivity of the enhanced fuel corresponds to an AKI of approximately 56 and a cetane number of approximately 28. The engine was operated with a wide range of intake pressures and temperatures, and the ratio of low- to high-reactivity fuel was adjusted to maintain a fixed speed-phasing-load condition.

Reactivity Controlled Compression Ignition (RCCI) is an engine combustion strategy that utilizes in-cylinder fuel blending to produce low NOx and PM emissions while maintaining high thermal efficiency. The current study investigates RCCI and conventional diesel combustion (CDC) operation in a light-duty multi-cylinder engine over transient operating conditions using a high-bandwidth, transient capable engine test cell. Transient RCCI and CDC combustion and emissions results are compared over an up-speed change from 1,000 to 2,000 rev/min. and a down-speed change from 2,000 to 1,000 rev/min. at a constant 2.0 bar BMEP load. The engine experiments consisted of in-cylinder fuel blending with port fuel-injection (PFI) of gasoline and early-cycle, direct-injection (DI) of ultra-low sulfur diesel (ULSD) for the RCCI tests and the same ULSD for the CDC tests.

Mode transition between low temperature combustion (LTC) and conventional combustion was performed by changing the exhaust gas recirculation (EGR) rate from 60% to 0% or vice versa in a light duty diesel engine. The indicated mean effective pressure (IMEP) before mode transition was set at 0.45 MPa, representing the maximum load of LTC in this research engine. Various engine operating parameters (rate of EGR change, EGR path length, and residual gas) were considered in order to investigate their influence on the combustion mode transition. The characteristics of combustion mode transition were analyzed based on the in-cylinder pressure and hydrocarbon (HC) emission of each cycle. The general results showed that drastic changes of power output, combustion noise, and HC emission occurred during the combustion mode transition due to the improper injection conditions for each combustion mode.

Due to concerns regarding pollutant and CO2 emissions, advanced combustion modes that can simultaneously reduce exhaust emissions and improve thermal efficiency have been widely investigated. The main characteristic of the new combustion strategies, such as HCCI and LTC, is that the formation of a homogenous mixture or a controllable stratified mixture is required prior to ignition. The major issue with these approaches is the lack of a direct method for the control of ignition timing and combustion rate, which can be only indirectly controlled using high EGR rates and/or lean mixtures. Homogeneous Charge Progressive Combustion (HCPC) is based on the split-cycle principle. Intake and compression phases are performed in a reciprocating external compressor, which drives the air into the combustor cylinder during the combustion process, through a transfer duct. A transfer valve is positioned between the compressor cylinder and the transfer duct.

Advanced combustion systems that simultaneously address PM and NOx while retaining the high efficiency of modern diesel engines, are being developed around the globe. One of the most difficult problems in the area of advanced combustion technology development is the control of combustion initiation and retaining power density. During the past several years, significant progress has been accomplished in reducing emissions of NOx and PM through strategies such as LTC/HCCI/PCCI/PPCI and other advanced combustion processes; however control of ignition and improving power density has suffered to some degree - advanced combustion engines tend to be limited to the 10 bar BMEP range and under. Experimental investigations have been carried out on a light-duty DI multi-cylinder diesel automotive engine. The engine is operated in low temperature combustion (LTC) mode using 93 RON (Research Octane Number) and 74 RON fuel.

Combustion and emission characteristics were investigated in a compression ignition engine with dual-fuel strategy using dimethyl ether (DME) and gasoline. Experiments were performed at the low load condition corresponding to indicated mean effective pressure of 0.45 MPa. DME was directly injected into the cylinder and gasoline was injected into the intake manifold during the intake stroke. The proportion of DME in the total input energy was adjusted from 10% to 100%. DME DME injection timing was widely varied to investigate the effect of injection timing on the combustion phase. Injection pressure of DME was varied from 20 MPa to 60 MPa. Exhaust gas recirculation (EGR) was controlled from 0% to 60% to explore the effect of EGR on the combustion and emission characteristics. As DME proportion was decreased with the increased portion of gasoline, the combustion efficiency was decreased but thermal efficiency was increased.

In this study, single and double post injections were applied to diesel premixed charge compression ignition (PCCI) combustion to overcome the drawbacks those are high level of hydrocarbons (HC) and carbon monoxide (CO) emissions in a single-cylinder direct-injection diesel engine. The operating conditions including engine speed and total injection quantity were 1200 rpm and 12 mg/cycle, which are the representative of low engine speed and low load. The main injection timing of diesel PCCI combustion was set to 28 crank angle degree before top dead center (CAD BTDC). This main injection timing showed 32% lower level of nitric oxides (NOx) level and 8 CAD longer ignition delay than those of conventional diesel combustion. However, the levels of HC and CO were 2.7 and 3 times higher than those of conventional diesel combustion due to over-lean mixture and wall wetting of fuel.

Ignition, combustion and emissions characteristics of dual-component fuel spray were examined for ranges of injection timing and intake-air oxygen concentration. Fuels used were binary mixtures of gasoline-like component i-octane (cetane number 12, boiling point 372 K) and diesel fuel-like component n-tridecane (cetane number 88, boiling point 510 K). Mass fraction of i-octane was also changed as the experimental variable. The experimental study was carried out in a single cylinder compression ignition engine equipped with a common-rail injection system and an exhaust gas recirculation system. The results demonstrated that the increase of the i-octane mass fraction with optimizations of injection timing and intake oxygen concentration reduced pressure rise rate and soot and NOx emissions without deterioration of indicated thermal efficiency.

The paper presents the development of a novel approach to the solution of detailed chemistry in internal combustion engine simulations, which relies on the analytical computation of the ordinary differential equations (ODE) system Jacobian matrix in sparse form. Arbitrary reaction behaviors in either Arrhenius, third-body or fall-off formulations can be considered, and thermodynamic gas-phase mixture properties are evaluated according to the well-established 7-coefficient JANAF polynomial form. The current work presents a full validation of the new chemistry solver when coupled to the KIVA-4 code, through modeling of a single cylinder Caterpillar 3401 heavy-duty engine, running in two-stage combustion mode.