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Technical Paper

Visualization of Combustion and Flow Phenomena in a Methane-Fueled Passive Pre-Chamber Ignited Gas Engine

2023-09-29
2023-32-0057
This study aims to investigate the combustion and flow phenomena in a stoichiometrically operated methane-fueled passive pre-chamber ignited gas engine. The combustion phenomena are visualized with a high-speed camera and the chemical properties are resolved by Large Eddy Simulation (LES) turbulent model with the SAGE combustion approach. Results reveal that a highly compressed unburnt gas of intermediate fuel species emerges from the pre-chamber before the flame ejection due to the high-pressure difference which promptly consumes the main chamber charge and accelerates combustion. Moreover, the nozzle diameter and spark plug orientation significantly affect the flame propagation as well as the overall engine performance.
Technical Paper

PREMIER Combustion of Natural Gas Ignited with Diesel Fuel in a Dual Fuel Engine -Effects of EGR and Supercharging on End-gas Auto Ignition and Thermal Efficiency

2023-09-29
2023-32-0016
To control the auto ignition in end-gas region and to achieve higher thermal efficiency in a natural gas dual fuel engine operated under PREMIER combustion mode where the end-gas auto ignition occurs without knocking-like oscillation, the EGR (exhaust gas recirculation) and supercharging were applied. The EGR rate and the intake air pressure as well as the pilot injection timing of diesel fuel were varied, and the profiles of the in-cylinder pressure, the exhaust emissions and the heat balance were examined at the indicated mean effective pressure around 680 kPa. The experimental results showed that higher thermal efficiency can be achieved with the combination of the PREMIER combustion and the EGR rate of 30% due to the improvements in the combustion efficiency and the degree of constant volume heat release while reducing the cooling loss.
Technical Paper

Modeling Compressor Pressure Ratio vs. Mass Flow Rate Including Choke Line and Surge Line Using Scaling Theorem

2022-03-08
2022-01-0029
In this paper, a procedure to obtain the compressor map (pressure ratio vs. mass flow rate) is showed by scaling of the available compressor maps with similar shape and design using scaling theorem. The reason to develop such procedure is that in industrial application, a new compressor map need be developed before the complete geometry and hardware of compressor are known. Such procedure is especially useful for users such as engine or vehicle OEM to quickly select turbocharger compressor independently. The scaling law is used to model the non-dimensional parameters of compressor head coefficient vs. mass flow coefficient. Detail procedure from the non-dimensional parameters to the final compressor performance data are described.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Plasma Temperature of Spark Discharge in a Lean-burn Spark-ignition Engine Using a Time Series of Spectra Measurements

2019-12-19
2019-01-2158
In this research, a spark plug with an optical fiber has been developed to obtain the emission spectra from the spark discharge and flame kernel. This developed spark plug with an optical fiber can obtain the time series of emission spectra from the spark discharge and Initial flame kernel in the real spark-ignition engine using EMCCD spectrometer. The plasma vibrational temperature of the spark discharge can be measured using the emission spectra from the electrically excited CN violet band system. The plasma of the spark discharge and gas rotational temperature of the initial flame kernel can be also measured using emission spectra from OH* radicals (P and R branches). The plasma temperature of the spark discharge was almost 8,000 K and the gas temperature of the Initial flame kernel approached that of the adiabatic flame temperature.
Technical Paper

Attainment of High Thermal Efficiency and Near-zero Emissions by Optimizing Injected Spray Configuration in Direct Injection Hydrogen Engines

2019-12-19
2019-01-2306
The authors have previously proposed a plume ignition and combustion concept (i.e., PCC combustion), in which a hydrogen fuel is directly injected to the combustion chamber in the latter half of compression stroke and forms a richer mixture plume. By combusting the plume, both cooling losses and NOx formation are reduced. In this study, thermal efficiency was substantially improved and NOx formation was reduced with PCC combustion by optimizing such characteristics as direction and diameter of the jets in combination with combustion of lean mixture. Output power declined due to the lean mixture, however, was recovered by supercharging while keeping NOx emissions at the same level. Thermal efficiency was further improved by slightly re-optimizing the jet conditions.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Technical Paper

Experimental Study and Numerical Interpretation on the Temperature Field of DPF during Active Regeneration with Hydrocarbon Injection

2018-04-03
2018-01-1257
Diesel particulate filter (DPF) is indispensable for diesel engines to meet the increasingly stringent emission regulations. Both the peak temperature and the maximum temperature gradient of the DPF during active regeneration should be well controlled in order to enhance the reliability and durability of the filter. In this paper, the temperature field of the DPF during active regeneration with hydrocarbon (HC) injection was investigated with engine bench tests and numerical simulation. For the experimental study, 24 thermocouples were inserted into the DPF channels to measure the inner temperature of the filter to capture its temperature field, and the circumferential, axial and radial distribution of the filter temperature was analyzed to understand the DPF temperature field behavior during active regeneration.
Technical Paper

Experimental Investigation of Combustion Characteristics in a Heavy Duty Natural Gas Engine under Light Load with Methanol Addition

2017-10-08
2017-01-2268
Engines fuelled with Liquefied natural gas (LNG) have been widely used in the heavy-duty vehicles. However, they suffer from poor combustion performance and flame instability under fuel-lean condition. In this work, experiments were performed on a turbo-charged, spark-ignition engine fuelled with natural gas (NG) and methanol. The combustion characteristics such as in-cylinder pressure, heat release rate (HRR), burned mass fraction (BMF), ringing/knock intensity (RI), ignition delay, centroid of HRR, and coefficient of variation (COV) of indicated mean effective pressure (IMEP) were analyzed under light load (brake mean effective pressure=0.3876 MPa) with different methanol substitution rates (MSR=0%, 16%, 34%, 46%). The experimental results showed that combustion phase advanced with the increase in MSR due to faster burning velocity of methanol. Knock only occurred at MSR=46%, 2000 rpm.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

Dynamic Modeling and State Estimation for Multi-In-Wheel-Motor-Driven Intelligent Vehicle

2017-09-23
2017-01-1996
Dynamic modeling and state estimation are significant in the trajectory tracking and stability control of the intelligent vehicle. In order to meet the requirement of the stability control of the eight-in-wheel-motor-driven intelligent vehicle, a full vehicle dynamics model with 12 degrees of freedom, including the longitudinal, lateral, yaw and roll motion of the body, and rotational motion of 8 wheels, is established for the research of the intelligent vehicle in this paper. By simulation with MATLAB/SIMULINK and by comparison with the TruckSim software, the reliability and practicality of the dynamics model are verified. Based on the established dynamics model, an extended Kalman filter (EKF) state observer is proposed to estimate the vehicle sideslip angle, roll angle and yaw rate, which are the key parameters to the stability control of the intelligent vehicle.
Technical Paper

Development and Test of ESC Controller with Driver-In-the-Loop Platform

2017-09-23
2017-01-1993
This paper presents a Driver-In-the-Loop (DIL) bench test system for development of ESC controller. The real-time platform is built-up based on NI/PXI system and the real steering/throttle/braking actuator. In addition, the CarSim provides the vehicle model and the animator for virtual driving environment. A hierarchical ESC controller is proposed in MATLAB/Simulink then download into PXI. In the upper motion controller, the sliding mode theory is adopted and the logic threshold algorithm is used in the lower slip controller. Finally, ESC test is implemented under typical conditions by DIL and Model-In-the-Loop (MIL). The results show that, DIL could make up the shortage of driver model which can’t accurately simulate the emergency response of real driver. Therefore, DIL test could verify the ESC controller more accurately and effectively with considering the human-vehicle-road environment.
Technical Paper

Effect of Temperature on Braking Efficiency Stability of Magnetorheological Fluid Auxiliary Braking Devices

2017-09-17
2017-01-2510
Fluid auxiliary braking devices can provide braking torque through hydraulic damping, fluid auxiliary braking devices can also convert vehicular inertia energy into transmission fluid heat energy during the braking, which can effectively alleviate the work pressure of the main brake. Traditional hydraulic auxiliary braking devices use transmission fluids to transmit torque, however, there is a certain lag effect during the braking. The magnetorheological fluid (MR fluid) can also be used to transmit torque because it has the advantages of controlling braking torque linearly and responding fast to the magnetic field changed. The temperature of MR fluid will increase when the vehicle is engaged in continuous braking. MR fluid temperature changes will cause a bad influence on the efficiency stability of auxiliary braking.
Technical Paper

Chemical Kinetics and Computational Fluid-Dynamics Analysis of H2/CO/CO2/CH4 Syngas Combustion and NOx Formation in a Micro-Pilot-Ignited Supercharged Dual Fuel Engine

2017-09-04
2017-24-0027
A chemical kinetics and computational fluid-dynamics (CFD) analysis was performed to evaluate the combustion of syngas derived from biomass and coke-oven solid feedstock in a micro-pilot ignited supercharged dual-fuel engine under lean conditions. For this analysis, a reduced syngas chemical kinetics mechanism was constructed and validated by comparing the ignition delay and laminar flame speed data with those obtained from experiments and other detail chemical kinetics mechanisms available in the literature. The reaction sensitivity analysis was conducted for ignition delay at elevated pressures in order to identify important chemical reactions that govern the combustion process. We have confirmed the statements of other authors that HO2+OH=H2O+O2, H2O2+M=OH+OH+M and H2O2+H=H2+HO2 reactions showed very high sensitivity during high-pressure ignition delay times and had considerable uncertainty.
Technical Paper

Comparison of Extended Life Coolant Corrosion Protection Performance

2017-03-28
2017-01-0627
In this paper, new test results in the use of electrochemical techniques to measure corrosion in extended life engine coolants are presented. Corrosion protection performance of the engine coolants (including both fresh coolants and simulated used coolants) for typical cooling system metals under heat rejecting and heat accepting surface corrosion conditions for both general corrosion and localized corrosion are measured under conditions similar to the ones encountered in vehicle engine cooling systems as a function of immersion time. Fleet tests of the coolants were also conducted. They are used to provide support on the electrochemical test methodologies adopted. The effective use of electrochemical techniques to aid the development of the next generation of extended life coolant technologies with improved corrosion protection performance and a longer service life will be demonstrated and discussed.
Technical Paper

The Energy Saving of Cooling Fan with Electro-Hydraulic Motors Based on Fuzzy Control

2016-09-27
2016-01-8117
The cooling system with two fans is generally driven by electrical motors in the small cars. Compared with the traditional cars, heavy duty trucks have the larger heat dissipation power of cooling system. The motors power consumption of dual fans will be larger and the two electrical motors will occupy a large space in the engine cabin. Hydrostatic drive refers to the cooling fan is driven by hydraulic motor, but it has the low transmission efficiency. According to the engine water temperature value and the actual working status of the hydraulic system, the actual speed of cooling fan can be controlled by the computer, which guarantees the normal working water temperature of the engine. Hydrostatic drive is generally applied to heavy vehicles, engineering machinery and excavators as driving source of cooling fan which contains the advantages of large output power, overload protection, continuous speed regulation and flexible space arrangements.
Technical Paper

The Research of Solar Organic Rankine Evaporation Cycle System for Vehicle

2016-04-05
2016-01-1268
With the help of organic working medium absorbing the solar energy for steam electric power generation, green energy can be provided to automotive accessories so as to improve the vehicle energy efficiency. In the hot summer, the exhausted heat resulting from cars’ directly exposing to the sun can be used to cool and ventilate the passenger compartment. Considering the space occupied by the system in the combination of both practical features for solar heat source--low power and poor stability-- a compact evaporation structure was designed to enhance the solar utilization efficiency. In the research, the heat source of power and temperature variation range was determined by the available solar roof with photo-thermal conversion model. Then started from the ratio of exhausted heat utilization corresponding to evaporator’s characteristic parameter, the performance analysis was made in the different working conditions.
Technical Paper

Control Strategy Development of Natural Gas/Diesel Dual Fuel Engine for Heavy Duty Vehicle

2016-04-05
2016-01-0628
An applicable and comprehensive control strategy of a natural gas/diesel dual fuel engine is presented in this paper. The dual fuel engine is converted from a conventional mechanical pump, turbo charged, heavy duty diesel engine. In the dual fuel mode, the pedal position is explained as demanded total fuel quantity, the quantity of pilot diesel and natural gas are calculated in order to provide the equal energy with the original diesel engine at the same operation condition, the proportion of the natural gas is primarily determined by the load rate and the speed of the engine. When the engine is working under light or moderate load, the intake air is throttled in order to improve the brake mean effective pressure and reduce the hydrocarbon emissions of the dual fuel engine, according to target excess air ratio and the quantities of the two fuels, the desired air mass per cycle can be obtained.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

Modeling and Analyzing for Hydraulic-Driven Cooling System of Heavy Duty Truck

2016-04-05
2016-01-0222
The heavy duty trucks have large engine power and drive continuously in mountainous area, so the heat dissipation of engine is very important. In the traditional cooling system with fixed transmission ratio fan, the cooling capacity is insufficient and the engine is easy to be over-heated when the engine is working in low speed and heavy load conditions. Owning to the bigger size of electric motor compared to the hydraulic motor, it is not suitably applied to the heavy duty trucks. Contrasted with the electric motor, the hydraulic drive cooling system is widely applied in heavy duty trucks due to smaller size, larger power, continuous speed modulation and flexible installation location. However, the low transmission efficiency of the pump-motor system results in high power consumption of the cooling system. In this paper, the mathematical and simulation model of hydraulic-driven fan cooling system is established for the specific engine.
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