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Technical Paper

Moments of Power: Statistical Analysis of the Primary Energy Consumption of a Vehicle

2023-04-11
2023-01-0541
The energy consumption of a vehicle is typically determined either by testing or in simulation. While both approaches are valid, they only work for a specific drive cycle, they are time intensive, and they do not directly result in a closed-form relationship between key parameters and consumption. This paper presents an alternative approach that determines the consumption based on a simple analytical model of the vehicle and statistical parameters of the drive cycle, specifically the moments of the velocity. This results in a closed-form solution that can be used for analysis or synthesis. The drive cycle is quantified via its moments, specifically the average speed, the standard deviation of the speed as well as the higher order moments skewness, and the kurtosis. A mixed quadratic term is added to account for acceleration or aggressiveness, but it is noticeably distinct from the conventional metric of positive kinetic energy (PKE).
Technical Paper

Electric Vehicle Smart Charging Considering Fluctuating Electrical Grid Pricing and Extreme Weather

2023-04-11
2023-01-0709
As lithium-ion electric vehicle (EV) batteries are sensitive to the conditions they are exposed to during charging and discharging, operational control has been an important research area. While an understanding of the effects current load and operation temperature has on the ageing stability of a battery has been established, associated control strategies are yet to be fully optimized. Most battery charging studies utilize controlled ambient temperatures and basic defined cycles, which may only apply to a small subset of real-world EV consumers. This leads to control strategies that do not consider electrical grid price fluctuation, user driving habits or local weather conditions. This paper looks to propose improved smart charging strategies of EVs to reduce consumer costs while also increasing the battery longevity. To accomplish the primary objective, A model has been generated that simulates the standard charge cycle of a battery.
Technical Paper

An Input Linearized Powertrain Model for the Optimal Control of Hybrid Electric Vehicles

2022-03-29
2022-01-0741
Models of hybrid powertrains are used to establish the best combination of conventional engine power and electric motor power for the current driving situation. The model is characteristic for having two control inputs and one output constraint: the total torque should be equal to the torque requested by the driver. To eliminate the constraint, several alternative formulations are used, considering engine power or motor power or even the ratio between them as a single control input. From this input and the constraint, both power levels can be deduced. There are different popular choices for this one control input. This paper presents a novel model based on an input linearizing transformation. It is demonstrably superior to alternative model forms, in that the core dynamics of the model (battery state of energy) are linear, and the non-linearities of the model are pushed into the inputs and outputs in a Wiener/Hammerstein form.
Technical Paper

On the Validity of Steady-State Gasoline Engine Characterization Methodology for Generation of Optimal Calibrations Used in Real World Driving

2022-03-29
2022-01-0579
Vehicle emissions and fuel economy in real-world driving conditions are currently under considerable scrutiny. Key to achieving optimum performance for a given hardware set and control scheme is a calibration that optimizes controller gains such that inputs are scheduled over the operating space to minimize emissions and maximize fuel economy. Generating a suitable calibration requires data that is both precise and accurate, this data is used to generate models that are deployed as part of the calibration optimization process. This paper evaluates the repeatability of typical steady-state measurements used for calibration of engine controllers that will ultimately determine vehicle level emissions for homologation include Real Driving Emissions (RDE). Stabilization requirements as indicated by three different measurements are evaluated and shown to be different within the same experiment, depending on the metric used.
Technical Paper

Application of Multi-Objective Optimization Techniques for Improved Emissions and Fuel Economy over Transient Manoeuvres

2019-04-02
2019-01-1177
This paper presents a novel approach to augment existing engine calibrations to deliver improved engine performance during a transient, through the application of multi-objective optimization techniques to the calibration of the Variable Valve Timing (VVT) system of a 1.0 litre gasoline engine. Current mature calibration approaches for the VVT system are predominantly based on steady state techniques which fail to consider the engine dynamic behaviour in real world driving, which is heavily transient. In this study the total integrated fuel consumption and engine-out NOx emissions over a 2-minute segment of the transient Worldwide Light-duty Test Cycle are minimised in a constrained multi-objective optimisation framework to achieve an updated calibration for the VVT control. The cycle segment was identified as an area with high NOx emissions.
Technical Paper

Towards Optimal Performance of a Thermoelectric Generator for Exhaust Waste Heat Recovery from an Automotive Engine

2018-04-03
2018-01-0050
Thermoelectric generator has very quickly become a hot research topic in the last five years because its broad application area and very attractive features such as no moving parts, low maintenance, variety of thermoelectric materials that total together cover a wide temperature range. The biggest disadvantage of the thermoelectric generator is its low conversion efficiency. So that when design and manufacture a thermoelectric generator for exhaust waste heat recovery from an automotive engine, the benefit of fuel consumption from applying a thermoelectric generator would be very sensitive to the weight, the dimensions, the cost and the practical conversion efficiency. Additionally, the exhaust gas conditions vary with the change of engine operating point. This creates a big challenge for the design of the hot side heat exchanger in terms of optimizing the electrical output of the thermoelectric generator during an engine transient cycle.
Technical Paper

The Potential of Thermoelectric Generator in Parallel Hybrid Vehicle Applications

2017-03-28
2017-01-0189
This paper reports on an investigation into the potential for a thermoelectric generator (TEG) to improve the fuel economy of a mild hybrid vehicle. A simulation model of a parallel hybrid vehicle equipped with a TEG in the exhaust system is presented. This model is made up by three sub-models: a parallel hybrid vehicle model, an exhaust model and a TEG model. The model is based on a quasi-static approach, which runs a fast and simple estimation of the fuel consumption and CO2 emissions. The model is validated against both experimental and published data. Using this model, the annual fuel saving, CO2 reduction and net present value (NPV) of the TEG’s life time fuel saving are all investigated. The model is also used as a flexible tool for analysis of the sensitivity of vehicle fuel consumption to the TEG design parameters. The analysis results give an effective basis for optimization of the TEG design.
Technical Paper

A Comparison of Four Modelling Techniques for Thermoelectric Generator

2017-03-28
2017-01-0144
The application of state-of-art thermoelectric generator (TEG) in automotive engine has potential to reduce more than 2% fuel consumption and hence the CO2 emissions. This figure is expected to be increased to 5%~10% in the near future when new thermoelectric material with higher properties is fabricated. However, in order to maximize the TEG output power, there are a few issues need to be considered in the design stage such as the number of modules, the connection of modules, the geometry of the thermoelectric module, the DC-DC converter circuit, the geometry of the heat exchanger especially the hot side heat exchanger etc. These issues can only be investigated via a proper TEG model. The authors introduced four ways of TEG modelling which in the increasing complexity order are MATLB function based model, MATLAB Simscape based Simulink model, GT-power TEG model and CFD STAR-CCM+ model. Both Simscape model and GT-Power model have intrinsic dynamic model performance.
Journal Article

Design and Optimisation of the Propulsion Control Strategy for a Pneumatic Hybrid City Bus

2016-04-05
2016-01-1175
A control strategy has been designed for a city bus equipped with a pneumatic hybrid propulsion system. The control system design is based on the precise management of energy flows during both energy storage and regeneration. Energy recovered from the braking process is stored in the form of compressed air that is redeployed for engine start and to supplement the engine air supply during vehicle acceleration. Operation modes are changed dynamically and the energy distribution is controlled to realize three principal functions: Stop-Start, Boost and Regenerative Braking. A forward facing simulation model facilitates an analysis of the vehicle dynamic performance, engine transient response, fuel economy and energy usage.
Technical Paper

Optimization of the Number of Thermoelectric Modules in a Thermoelectric Generator for a Specific Engine Drive Cycle

2016-04-05
2016-01-0232
Two identical commercial Thermo-Electric Modules (TEMs) were assembled on a plate type heat exchanger to form a Thermoelectric Generator (TEG) unit in this study. This unit was tested on the Exhaust Gas Recirculation (EGR) flow path of a test engine. The data collected from the test was used to develop and validate a steady state, zero dimensional numerical model of the TEG. Using this model and the EGR path flow conditions from a 30% torque Non-Road Transient Cycle (NRTC) engine test, an optimization of the number of TEM units in this TEG device was conducted. The reduction in fuel consumption during the transient test cycle was estimated based on the engine instantaneous Brake Specific Fuel Consumption (BSFC). The perfect conversion of TEG recovered electrical energy to engine shaft mechanical energy was assumed. Simulations were performed for a single TEG unit (i.e. 2 TEMs) to up to 50 TEG units (i.e. 100 TEMs).
Technical Paper

The Influence of Thermoelectric Materials and Operation Conditions on the Performance of Thermoelectric Generators for Automotive

2016-04-05
2016-01-0219
An automotive engine can be more efficient if thermoelectric generators (TEG) are used to convert a portion of the exhaust gas enthalpy into electricity. Due to the relatively low cost of the incoming thermal energy, the efficiency of the TEG is not an overriding consideration. Instead, the maximum power output (MPO) is the first priority. The MPO of the TEG is closely related to not only the thermoelectric materials properties, but also the operating conditions. This study shows the development of a numerical TEG model integrated with a plate-fin heat exchanger, which is designed for automotive waste heat recovery (WHR) in the exhaust gas recirculation (EGR) path in a diesel engine. This model takes into account the following factors: the exhaust gas properties’ variation along the flow direction, temperature influence on the thermoelectric materials, thermal contact effect, and heat transfer leakage effect. Its accuracy has been checked using engine test data.
Technical Paper

Evaluating the Performance Improvement of Different Pneumatic Hybrid Boost Systems and Their Ability to Reduce Turbo-Lag

2015-04-14
2015-01-1159
The objective of the work reported in this paper was to identify how turbocharger response time (“turbo-lag”) is best managed using pneumatic hybrid technology. Initially methods to improve response time have been analysed and compared. Then the evaluation of the performance improvement is conducted using two techniques: engine brake torque response and vehicle acceleration, using the engine simulation code, GT-SUITE [1]. Three pneumatic hybrid boost systems have been considered: Intake Boost System (I), Intake Port Boost System (IP) and Exhaust Boost System (E). The three systems respectively integrated in a six-cylinder 7.25 l heavy-duty diesel engine for a city bus application have been modelled. When the engine load is increased from no load to full load at 1600 rpm, the development of brake torque has been compared and analysed. The findings show that all three systems significantly reduce the engine response time, with System I giving the fastest engine response.
Technical Paper

Optimal Control Inputs for Fuel Economy and Emissions of a Series Hybrid Electric Vehicle

2015-04-14
2015-01-1221
Hybrid electric vehicles offer significant fuel economy benefits, because battery and fuel can be used as complementing energy sources. This paper presents the use of dynamic programming to find the optimal blend of power sources, leading to the lowest fuel consumption and the lowest level of harmful emissions. It is found that the optimal engine behavior differs substantially to an on-line adaptive control system previously designed for the Lotus Evora 414E. When analyzing the trade-off between emission and fuel consumption, CO and HC emissions show a traditional Pareto curve, whereas NOx emissions show a near linear relationship with a high penalty. These global optimization results are not directly applicable for online control, but they can guide the design of a more efficient hybrid control system.
Technical Paper

Unified Backwards Facing and Forwards Facing Simulation of a Hybrid Electric Vehicle using MATLAB Simscape

2015-04-14
2015-01-1215
This paper presents the implementation of a vehicle and powertrain model of the parallel hybrid electric vehicle which can be used for several purposes: as a model for estimating fuel consumption, as a model for estimating performance, and as a control model for the hybrid powertrain optimisation. The model is specified as a multi-domain physical model in MATLAB Simscape, which captures the key electrical, mechanical and thermal energy flows in the vehicles. By applying hand crafted boundary conditions, this model can be simulated either in the forwards or backwards direction, and it can easily be simplified as required to address specific control problems. Modelling in the forwards direction, the driver inputs are specified, and the vehicle response is the model output. In the backwards direction, the vehicle velocity as a function of time is the specified input, and the engine torque, and fuel consumption are the model outputs.
Technical Paper

Study on Optimization of Regenerative Braking Control Strategy in Heavy-Duty Diesel Engine City Bus using Pneumatic Hybrid Technology

2014-04-01
2014-01-1807
Recovering the braking energy and reusing it can significantly improve the fuel economy of a vehicle which is subject to frequent braking events such as a city bus. As one way to achieve this goal, pneumatic hybrid technology converts kinetic energy to pneumatic energy by compressing air into tanks during braking, and then reuses the compressed air to power an air starter to realize a regenerative Stop-Start function. Unlike the pure electric or hybrid electric passenger car, the pneumatic hybrid city bus uses the rear axle to achieve regenerative braking function. In this paper we discuss research into the blending of pneumatic regenerative braking and mechanical frictional braking at the rear axle. The aim of the braking function is to recover as much energy as possible and at the same time distribute the total braking effort between the front and rear axles to achieve stable braking performance.
Journal Article

Real-Time Optimal Energy Management of Heavy Duty Hybrid Electric Vehicles

2013-04-08
2013-01-1748
The performance of energy flow management strategies is essential for the success of hybrid electric vehicles (HEVs), which are considered amongst the most promising solutions for improving fuel economy as well as reducing exhaust emissions. The heavy duty HEVs engaged in cycles characterized by start-stop configuration has attracted widely interests, especially in off-road applications. In this paper, a fuzzy equivalent consumption minimization strategy (F-ECMS) is proposed as an intelligent real-time energy management solution for heavy duty HEVs. The online optimization problem is formulated as minimizing a cost function, in terms of weighted fuel power and electrical power. A fuzzy rule-based approach is applied on the weight tuning within the cost function, with respect to the variations of the battery state-of-charge (SOC) and elapsed time.
Journal Article

Optimal Charging of EVs in a Real Time Pricing Electricity Market

2013-04-08
2013-01-1445
The idea of grid friendly charging is to use electricity from the grid to charge batteries when electricity is available in surplus and cheap. There are several ways of achieving this, for example using droop control, using night time electricity tariffs, or using smart metering. The goal is twofold: to avoid putting additional load on the electricity grid and power generation, and to reduce the cost to the consumer. This paper looks at the saving potential when charging an electric car using real time tariffs provided by a smart meter, using the Ameren tariffs in Illinois as an example. If prices are known in advance (day-ahead pricing), the optimization only requires picking the cheapest time slots for charging the battery. Further savings can be made by using real time prices that are not known in advance, but the optimization problem then depends on price prediction models, and it becomes much more difficult to solve.
Technical Paper

Using Pneumatic Hybrid Technology to Reduce Fuel Consumption and Eliminate Turbo-Lag

2013-04-08
2013-01-1452
For the vehicles with frequent stop-start operations, fuel consumption can be reduced significantly by implementing stop-start operation. As one way to realize this goal, the pneumatic hybrid technology converts kinetic energy to pneumatic energy by compressing air into air tanks installed on the vehicle. The compressed air can then be reused to drive an air starter to realize a regenerative stop-start function. Furthermore, the pneumatic hybrid can eliminate turbo-lag by injecting compressed air into manifold and a correspondingly larger amount of fuel into the cylinder to build-up full-load torque almost immediately. This paper takes the pneumatic hybrid engine as the research object, focusing on evaluating the improvement of fuel economy of multiple air tanks in different test cycles. Also theoretical analysis the benefits of extra boost on reducing turbo-lag to achieve better performance.
Technical Paper

Disturbance Sources in the Diesel Engine Combustion Process

2013-04-08
2013-01-0318
When a diesel engine is running at steady state, the diesel combustion process still has some level of variation from cycle to cycle, even if engine load and all control inputs are fixed. This variation is a disturbance for the speed governor, and it could lead to less than optimal engine performance in terms of fuel economy, exhaust gas emission and noise emission. The most effective way to reduce this steady state combustion variation is by applying fuel path feedback control. The control action can be performed at a fixed frequency, or at a defined cycle event time. Intra-cycle control has the highest capacity to suppress the combustion deviation, as it measures the current cycle combustion performance and compensates for it within the same cycle using a very fast control response. Correct knowledge and a model of the disturbance sources and combustion variation patterns are essential in the design process of this intra-cycle control strategy.
Technical Paper

Addressing the Heat Exchange Question for Thermo-Electric Generators

2013-04-08
2013-01-0550
The use of thermo-electric (TE) generation systems in internal combustion engines (ICEs) to reduce the carbon dioxide emission by harnessing the exhaust thermal energy is showing increasing promise. In addition, integration with after treatment devices is a development route for this technology that offers a great potential. Recent work on TE systems have shown that the overall efficiency of present TE generation systems are constrained by, the limitations of the conversion efficiency and operating temperatures of TE materials; fabrication quality, durability and thermal performance of the thermo-electric modules (TEMs); geometrical configuration and heat exchange efficiency of thermo-electric generator (TEG) and; conversion techniques of the TEG's electrical output to a form suitable for vehicle systems.
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