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This SAE Aerospace Information Report (AIR) provides general information on the developing subject of synthetic jet fuels derived from non-petroleum feed stocks. It addresses synthetic jet fuel properties and other topics associated with their use and is intended as a guide to assist aviation fuel system designers in considering important information on fuel properties when designing aircraft fuel systems and components. The AIR is limited to “drop-in” fuels that meet the requirements of the respective fuel specifications and are compatible with typical aircraft and ground refueling systems. While some key properties are included in this AIR for discussion, the reader should utilize documents such as MIL-HDBK-510 or the ASTM International research reports for a more-detailed review of fuel properties. AIR7484 also gives more details on fuel properties, specifically as they relate to airframe fuel system design.

This document is applicable to commercial and military aircraft fuel quantity indication systems. It is intended to give guidance for system design and installation. It describes key areas to be considered in the design of a modern fuel system and builds upon experiences gained in the industry in the last 10 years.

This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Fault Current, Electromagnetic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects). This AIR contains engineering guidelines for the design, installation, testing (measurement) and inspection of electrical bonds.

The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.

To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.

This specification covers the requirements for installation of fuel and oil lines in aircraft, except those lines furnished as part of the engine.

This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.

The importance of adequate component procurement specifications to the success of a hardware development program cannot be overemphasized. Specifications which are too stringent can be as detrimental as specifications which are too lax. Performance specifications must not only identify all of the component requirements, but they must also include sufficient quality assurance provisions so that compliance can be verified. It should be understood that in almost every case specifications for components will ultimately become part of a BINDING, WRITTEN CONTRACT (PO). The purpose of this document is to describe types of specifications, provide guidance for the preparation of fluid component specifications, and identify documents commonly referenced in fluid component specifications.

This specification covers the requirements for installation of fuel and oil lines in aircraft, except those lines furnished as part of the engine.

This document provides recommended methods and describes associated equipment and test setups to assist in understanding and conducting pressure drop tests on fuel system components. Background information and suggestions are provided as means of improving accuracy and repeatability of test results. Although written specifically for fuel system components, the methods, equipment and suggestions presented herein apply equally to pressure drop tests of other liquid-handling devices.

This document defines design, performance, and test criteria for self-sealing breakaway valves.

This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.

This SAE Aerospace Standard (AS) defines the maximum allowable free opening dimensions for airframe fueling ports on civil aircraft that require the exclusive use of gasoline as an engine fuel, and the minimum free opening dimensions for airframe fueling ports on civil aircraft that operate with turbine fuels as the primary fuel type and with gasoline as the emergency fuel type. This SAE Aerospace Standard (AS) also defines the features and dimensions for airframe refueling ports on civil aircraft that require the exclusive use of turbine fuel as an engine fuel. In addition, this document defines the minimum fuel nozzle spout dimensions for turbine fuel ground service equipment, and the maximum fuel nozzle spout diameter for gasoline ground service equipment.

This document describes the requirements for air vehicle fuel, vent, and propulsion fuel system functional components.

The importance of adequate component procurement specifications to the success of a hardware development program cannot be overemphasized. Specifications which are too stringent can be as detrimental as specifications which are too lax. Performance specifications must not only identify all of the component requirements, but they must also include sufficient quality assurance provisions so that compliance can be verified. It should be understood that in almost every case specifications for components will ultimately become part of a BINDING, WRITTEN CONTRACT (PO). The purpose of this document is to describe types of specifications, provide guidance for the preparation of fluid component specifications, and identify documents commonly referenced in fluid component specifications.

This document defines design, performance, and test criteria for self-sealing breakaway valves for use in crash-resistant aircraft fuel systems.

To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory type methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.

A fuel level control valve/system controls the quantity of fuel in a tank being filled or emptied. This document provides a general familiarization with these mechanisms (e.g. forms they take, functions, system design considerations). This document provides the aircraft fuel system designer with information about these mechanisms/devices, so that he can prescribe the types of level control valves/systems which are best suited for his particular fuel system configuration.

Ice formation in aircraft fuel systems results from the presence of dissolved and undissolved water in the fuel. Dissolved water or water in solution with hydrocarbon fuels constitutes a relatively small part of the total water potential in a particular system with the quantity dissolved being primarily dependent on the fuel temperature and the water solubility characteristics of the fuel. One condition of undissolved water is entrained water such as water particles suspended in the fuel as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. Another condition of undissolved water is free water which may be introduced as a result of refueling or the settling of entrained water which collects at the bottom of a fuel tank in easily detectable quantities separated by a continuous interface from the fuel above. Water may also be introduced as a result of condensation from air entering a fuel tank through the vent system.

This SAE Aerospace Standard (AS) defines the maximum allowable free opening dimensions for airframe fueling ports on civil aircraft that require the exclusive use of gasoline as an engine fuel, and the minimum free opening dimensions for airframe fueling ports on civil aircraft that operate with turbine fuels as the primary fuel type and with gasoline as the emergency fuel type. This SAE Aerospace Standard (AS) also defines the features and dimensions for airframe refueling ports on civil aircraft that require the exclusive use of turbine fuel as an engine fuel. In addition, this document defines the minimum fuel nozzle spout dimensions for turbine fuel ground service equipment, and the maximum fuel nozzle spout diameter for gasoline ground service equipment.